Weiguang Suna,
Jun Nan
*a,
Jia Xingb and
Jiayu Tian*a
aState Key Laboratory of Urban Water Resource and Environment, School of Municipal and Environmental Engineering, Harbin Institute of Technology, Harbin 150090, China. E-mail: nanjun219@126.com; tjy800112@163.com; Fax: +86 451 86283001; Tel: +86 451 86084169
bHeilongjiang Environmental Protection Academy of Science, Harbin 150056, China
First published on 5th August 2016
To investigate the influence of different molecular weight distributions on UF membrane fouling, NOM in natural water was fractionated into five components: <5 kDa, 5–10 kDa, 10–50 kDa, 50–100 kDa, and 100 kDa-0.45 μm, based on their size and potential to develop irreversible membrane fouling (IF). Reversible membrane fouling (RF) was conducted by unstirred cell test. The size fractionation combined with PARAFAC of three-dimensional fluorescence excitation-emission matrix (EEM) of fractions was performed to identify the substances responsible for IF and RF. Moreover, a mass balance analysis coupled with a correlation analysis was performed to acquire information on the organic matter fouling behavior. Based on the fouling effect, a scanning electron microscope (SEM) was used for mechanism analysis. In the five fractions, the 100 kDa-0.45 μm fraction, which only accounted for 7.2% DOC and in which protein-like substances recognized by EEM-PARAFAC existed, contributed the most to the membrane flux decline caused by both IF and RF. The <5 kDa fraction, which accounted for 70% DOC and mainly contained humic-like substances and protein-like substances, caused little flux decline, but the contribution was irreversible. Mechanism analysis made it clear that the small molecular substances (<5 kDa, 5–10 kDa) caused irreversible flux decline of the membrane through pore blocking, and large organic molecules (50–100 kDa, 100 kDa-0.45 μm) contributed to irreversible and reversible membrane fouling through pore blocking and cake layer forming. It is important to consider the contribution of <5 kDa and 100 kDa-0.45 μm in the choice of pretreatment technologies to control membrane fouling.
As the core of the membrane fouling mechanism analysis, the influence of molecule weight distribution on membrane fouling has attracted great attention.19–22 The molecular weight distribution of the pollutants will result in decline of the membrane flux. In the process of filtration, smaller molecules can be adsorbed on the membrane pores, which leads to membrane pore blocking and some large molecules or colloids may completely block the membrane holes and form a cake layer. Hermia first proposed the four fouling mechanisms of pore constriction, cake formation, complete blocking and intermediate blocking in the filtration process based on the size of the foulants.23 Many studies have tried to identify the fractions in natural water responsible for the membrane fouling based on the size distribution.20,21,24 Investigators found that NOM larger than 3k dalton (or 3 nm) has a significant impact on the membrane fouling.25,26 Kim suggested that NOM in the molecular weight ranges of 300–2000 Da and 20–40 kDa were mainly responsible for the fouling.27 Yang et al. found that it was macromolecular organic matter (>30 kDa) in natural water that caused higher membrane fouling.28 At the same time, other researchers were also concerned with the influence of the molecular weight distribution on membrane fouling in wastewater treatment. Liu et al. studied the fouling resistance of foulants in domestic sewage and concluded that the 100 kDa-0.45 μm fraction caused a higher fouling resistance than other fractions.22 Zheng et al. found that the most pronounced fouling was caused by dissolved substances within the fraction of 0.026–0.45 μm, which contributed to more than 50% of the total fouling resistance in a secondary effluent.29 Lee et al. evaluated the factors affecting the pretreatment conditions for hybrid UF membrane processes for reuse of the secondary effluent. The experimental results obtained from the UF membrane process showed that the particles in the size range between 0.2 and 1.2 μm caused a significant impact on membrane fouling.30 The results of the molecular weight fractionation of commercial humic substances indicated that those molecules with the largest molecular weight (6.5–22.6 kDa) exhibited the worst flux decline, whereas the smallest fraction (160–650 Da) had little effect on the flux decline.31 These efforts to study foulant molecular weight distribution could help to integrate UF with an appropriate pretreatment process to improve foulant removal efficiency and lighten membrane fouling and clogging.32 These studies investigated the influence of fractions on membrane flux decline; however, they did not differentiate between reversible and irreversible fouling by the fractions, which was possibly governed by different fouling mechanisms. They did not combine the fractionation and EEM-PARAFAC to identify the responsible matter in natural water. Additionally, it is necessary to perform a mass balance of NOM to explore membrane fouling mechanisms by different molecular weight distribution fractions.
This study focuses on the impact of the different molecular weight fractions on membrane fouling, their effect on fouling reversibility, and the fouling mechanism of IF and RF by fractions. The NOM in natural water was fractionated into five components, and flux decline was used to assessing the fouling contribution of each fraction. Membrane fouling by different fractions was calculated to obtain the IF and RF. The EEM-PARAFAC of fractions was performed to identify the responsible substances for IF and RF. Meanwhile, mass balance coupled with a correlation analysis was performed to acquire information on the organic matter fouling behavior. Based on the above results, SEM of the UF membrane after permeation was observed to analyze the mechanism of membrane fouling for different fractions.
River water was pre-filtered using a 0.45 μm cellulose ester membrane to remove particulate matter and larger colloids. The polyethersulfone membranes (OM005076, OM010076, OM050076, OM100076, pall, America) with MWCO of 5 kDa, 10 kDa, 30 kDa, 50 kDa, 100 kDa were used for size fractionation of the pre-filtered water. NOM in the water was fractioned into five components corresponding <5 kDa, 5–10 kDa, 10–50 kDa, 50–100 kDa and 100 kDa-0.45 μm, respectively. Then, the dead-end UF experiment was conducted with the fractions and used the 100 kDa UF membrane (OM100076, pall, America) with an effective membrane area of 41.8 cm2. A fresh membrane soaked in ultrapure water for 48 h was used in each of the UF experiments. The DOC concentration of the fractionated water was not adjusted to the same level and was maintained at the original concentration found in raw water to observe the fouling behavior of intrinsic organic substances. Meanwhile, pore blocking could be observed on the membrane surface of the membrane filtering the low concentration fractions.
UF tests were carried out in a dead-end ultrafiltration unit that had an effective volume of 400 mL (Amicon 8400, Millipore, America). A schematic diagram of the UF unit is shown in Fig. 1. The operating pressure was maintained at 0.08 MPa by a pressure controller. The permeate water was collected in a beaker on an electronic scale (SI-2002, Denver Instrument, China) connected to a personal computer equipped with a data acquisition system.
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| Fig. 2 Schematic of the total membrane fouling (TF), reversible membrane fouling (RF) and irreversible membrane fouling (IF), UW: ultrapure water, BW: backwashing, CP: concentration polarization. | ||
The irreversible fouling (IF) for the UF membrane was defined as the cumulative fouling that could not be removed by backwashing after filtration, and it was calculated by the following eqn (1). The reversible fouling (RF) was defined as the fouling that could be removed by backwashing, which was calculated by eqn (2). The total fouling (TF) on the UF membrane after two cycles of filtration could be calculated using the sum of IF and RF, as shown in eqn (3).9
| IF = (J100-1 − J100-3)/J100-1 | (1) |
| RF = (J100-3 − J100-2)/J100-1 | (2) |
| TF = IF + RF | (3) |
| Fractions | DOC (mg L−1) | UV254 | Raw water EEM-PARAFAC | ||
|---|---|---|---|---|---|
| C1 | C2 | C3 | |||
| <5k | 8.03 | 0.091 | 211.11 | 222.98 | 157.74 |
| 5–10k | 0.52 | 0.003 | 5.63 | 10.64 | 81.04 |
| 10–50k | 0.21 | 0.002 | 11.02 | 14.96 | 85.45 |
| 50–100k | 0.94 | 0.008 | 17.33 | 29.56 | 145.97 |
| 100–0.45 | 0.86 | 0.009 | 18.74 | 22.09 | 88.80 |
| Raw water | 8.95 | 0.097 | 211.80 | 227.83 | 176.84 |
A correlation analysis was performed between membrane fouling and the DOC. As demonstrated in Table 2a strong correlation could be found between DOC on the membrane and TF and IF, which implied that foulants adsorbed on the membrane are responsible for the total fouling and irreversible fouling. DOC on the membrane also contributed to the reversible membrane fouling as the Pearson correlation coefficient reached 0.74. It was also seen that the DOC in raw water, permeate and retentate correlated with IF and RF relatively strongly, which indicated that NOM in natural water contributes to both reversible and irreversible membrane fouling. Only 6 samples were used in the correlation analysis, and this conclusion needs to be further verified.
| Fouling type | Correlation, analysis | DOC in raw water | DOC in permeate | DOC in retentate | DOC on membrane | EEM-C1 | EEM-C2 | EEM-C3 |
|---|---|---|---|---|---|---|---|---|
| a R: Pearson correlation. *: correlation is significant at the 0.05 level. | ||||||||
| TF | Pearson correlation | 0.70 | 0.66 | 0.79 | 0.91* | 0.53 | 0.54 | 0.58 |
| Sig. | 0.12 | 0.15 | 0.06 | 0.01 | 0.28 | 0.27 | 0.22 | |
| IF | Pearson correlation | 0.81 | 0.78 | 0.87* | 0.95* | 0.65 | 0.66 | 0.72 |
| Sig. | 0.05 | 0.07 | 0.02 | 0.00 | 0.16 | 0.15 | 0.11 | |
| RF | Pearson correlation | 0.44 | 0.40 | 0.55 | 0.74 | 0.26 | 0.27 | 0.30 |
| Sig. | 0.38 | 0.44 | 0.26 | 0.09 | 0.61 | 0.61 | 0.57 | |
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| Fig. 4 (a) Membrane flux decline curves for the fractions of <5 kDa, 5–10 kDa, 10–50 kDa, 50–100 kDa, 100 kDa-0.45 μm; (b) membrane flux decline curves for raw water. | ||
In order to investigate the effect of reversible membrane fouling and irreversible membrane fouling by five fractions in the UF test, the IF and RF were calculated according to eqn (1)–(3), and the results are shown in Fig. 5. The fraction of <5 kDa and 5–10 kDa only contribute to the irreversible membrane fouling, and the flux did not recovery after backwashing with ultrapure water. This phenomenon can also be proven by Fig. 3. The initial flux of the second cycle is lower by 6% than the end flux of the first cycle, which implied that the NOM of <5 kDa and 5–10 kDa adsorbed in the pores or deposited on the surface of the membrane and could not be removed by hydraulic backwash. As for the fraction of 10–50 kDa, reversible fouling could be observed in Fig. 5, but it was not obvious in Fig. 4. This might be relevant to the fouling contribution from the concentration polarization, which was subtracted in the calculation of RF. Moreover, similar irreversible fouling takes place in the filtration of 50–100 kDa and 100 kDa-0.45 μm, and the main difference between the two fractions was the accumulation of reversible fouling, which led to a bigger total fouling for 100 kDa-0.45 μm than 50–100 kDa. This implies that the bigger fractions in the natural waters caused the severe membrane fouling, which was caused by both IF and RF.
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| Fig. 5 The reversibility and irreversibility of UF membrane fouling by fractions of <5 kDa, 5–10 kDa, 10–50 kDa, 50–100 kDa, 100 kDa-0.45 μm; RF: reversible fouling, IF: irreversible fouling. | ||
In order to identify the responsible substances in each fraction, EEM was performed on samples of the five fractions and the raw water. The EEMs are shown in Fig. 6. From the spectra, III (fulvic-like substances), IV (protein-like substances), and V (humic-like substances) were found in raw water and in the fraction of <5 kDa. From Section 3.1 and 3.2, the fraction of <5 kDa accounts for most of the NOM in natural water and contributes little to the irreversible flux decline. This fact demonstrates that smaller molecular humic-like substances and protein-like substances contribute to irreversible membrane fouling and cause little flux decline. Also, only IV (protein-like substances) appeared in the fraction of 5–10 kDa, 10–50 kDa, 50–100 kDa, 100 kDa-0.45 μm, which means that the fouling behavior of the four fractions is caused by protein-like substances. Thus, it could be concluded that protein-like substances contributed the most to flux decline and caused severe irreversible membrane fouling and reversible membrane fouling. This is consistent with Sun et al. and Tian et al. who thought that protein-like substances were responsible for the irreversible membrane fouling.8,9 From Table S1,† the Pearson correlation coefficient among TF, IF and DOC was higher than that among TF, IF and the relative concentration (C1, C2, C3) identified by EEM-PARAFAC, which means there is another substance in DOC that cannot be reflected by EEM. It is important to note that other substances with no fluorescence signals, such as polysaccharides, also contribute to flux decline and irreversible membrane fouling.37
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| Fig. 6 EEM for the raw water and the five fractions of <5 kDa, 5–10 kDa, 10–50 kDa, 50–100 kDa, 100 kDa-0.45 μm. | ||
Besides, the quantitative information from the different fluorescent components was obtained by PARAFAC analysis, which was applied to the 21 three-dimensional fluorescence EEM matrixes of the fractions and raw water. The three-component model was the most representative model for the water samples in this work after residual analysis, spectral properties examination, split half analysis and random initializations. The three fluorescent components identified are shown in Fig. 7. Component 1 (C1) had a primary and secondary excitation peak at approximately 270 and 360 nm, respectively, and a single emission peak at approximately 450 nm. This component displayed similar characteristics to terrestrially derived humic-like substances.38 Component 2 (C2) showed two excitation maxima at 240 and 310 nm, with a broad emission band centered on 400 nm, which might be identified as microbial humic-like substances.39 Component 3 (C3) exhibited a single excitation maximum at 280 nm and a single emission peak at 340 nm. The C3 likely represented the protein-like substances, which might be associated with soluble microbial byproducts in the waters.40,41 The maximum fluorescence intensity (Fmax) of the component identified by the PARAFAC modeling was used to estimate the relative concentration of the corresponding component.
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| Fig. 7 Fluorescence contour map of components 1, 2 and 3. C1: component 1, C2: component 2, C3: component 3. | ||
The correlation analysis for the Fmax of each component in each fraction and membrane fouling were conducted to find out the relationship between the fluorescent components and reversible and irreversible fouling of the UF membrane. As shown in Table 2, a good correlation was observed between the C1, C2, C3 and the IF, RF. This observation confirmed that humic-like substances (C1, C2) and protein-like substances (C3) contributed to the irreversible membrane fouling together, which leads to the evident flux decline (TF). Meanwhile, efforts were also made to evaluate the effect of the fluorescent components on reversible membrane fouling during UF of different fractions. However, no reliable correlation was found between the C1, C2, C3 and the reversibility of either TF or IF. This might be associated with the membrane fouling mechanism and the low concentration samples used in the UF test. From Section 3.1 and 3.2, the reversible membrane fouling was related to the formation of the cake layer, but only fractions of 100 kDa-0.45 μm formed the cake layer on the surface membrane. The relationship between the reversible membrane fouling and fluorescent components could not be established accordingly. Although humic-like substances and protein-like substances could contribute to the membrane fouling, the correlation was weaker in contrast with the DOC on the membrane; this revealed that some other substances also contributed to the membrane fouling, such as polysaccharides. More pollutant identification technology is needed to verify the responsible membrane pollutants.
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| Fig. 8 SEM of the 100 kDa UF membrane after filtration of different fractionated samples: (a) <5 kDa, (b) 5–10 kDa, (c) 10–50 kDa, (d) 50–100 kDa, (e) 100 kDa-0.45 μm, (f) new membrane. | ||
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| Fig. 9 The pore size fractions of <5 kDa, 5–10 kDa, 10–50 kDa, 50–100 kDa and new membrane obtained by SEM image analysis. | ||
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| Fig. 10 The mechanisms of membrane fouling for different fractions including <5 kDa, 5–10 kDa, 10–50 kDa, 50–100 kDa, 100 kDa-0.45 μm. | ||
(1) Most small molecule matter (<5 kDa, 5–10 kDa) in natural water leads to a minor flux decline and contributed to irreversible membrane fouling. The SEM image analysis revealed that the surface of the membrane after filtration of small molecule matter did not form a cake layer, which means that the membrane fouling was mainly controlled by pore blocking. Small size foulants include humic-like substances and protein-like substances.
(2) The relative macromolecular substances (50–100 kDa, 100 kDa-0.45 μm), mainly protein-like substances, contributed more to flux decline because of the cake layer formation in the processing of UF. Meanwhile, macromolecules can also block the pores of the membrane, leading to irreversible membrane fouling. Fortunately, the concentration of macromolecular matter was lower.
(3) Correlation analyses suggested that for all the fractions, the protein-like substances could be considered as a major component contributing to the total membrane fouling and irreversible membrane fouling. As for the small molecule matter, both humic-like substances and protein-like substances caused irreversible membrane fouling. Meanwhile, some other substances exist in natural water that also contributed to the membrane fouling. DOC on membrane fouling played a decisive role in irreversible membrane fouling.
| PARAFAC | Parallel factor analysis |
| PCA | Principal component analysis |
| EEM | Three-dimensional fluorescence excitation-emission matrix |
| Fmax | Maximum fluorescence intensity |
| SEM | Scanning electronic microscopy |
| PES | Polyethersulfone |
| NOM | Natural organic matter |
| BW | Backwashing |
| UF | Ultrafiltration |
| MF | Microfiltration |
| RF | Reversible fouling |
| IF | Irreversible fouling |
| TF | Total fouling |
| C1 | Component 1 |
| C2 | Component 2 |
| C3 | Component 3 |
| UW | Ultrapure water |
| CP | Concentration polarization |
| P | Permeate |
| R | Retentate |
| RAW | Raw water |
| kDa | 1000 dalton |
| MWCO | Molecular weight cut-off |
| SMM | Small MWCO membrane |
| LMM | Large MWCO membrane |
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra17376d |
| This journal is © The Royal Society of Chemistry 2016 |