Na Liab,
Zhenghua Tang*ac,
Likai Wanga,
Qiannan Wanga,
Wei Yana,
Hongyu Yanga,
Shaowei Chenad and
Changhong Wang*b
aNew Energy Research Institute, School of Environment and Energy, South China University of Technology, Guangzhou Higher Education Mega Centre, Guangzhou, 510006, P. R. China. E-mail: zhht@scut.edu.cn
bSchool of Materials and Energy, Guangdong University of Technology, Guangzhou, 510006, P. R. China. E-mail: wangchh@gdut.edu.cn
cGuangdong Provincial Key Laboratory of Atmospheric Environment and Pollution Control, Guangdong Provincial Engineering and Technology Research Center for Environmental Risk Prevention and Emergency Disposal, School of Environment and Energy, South China University of Technology, Guangzhou Higher Education Mega Centre, Guangzhou, 510006, China
dDepartment of Chemistry and Biochemistry, University of California, 1156 High Street, Santa Cruz, California 95064, USA
First published on 19th September 2016
Multi-wall carbon nanotubes (CNTs)/Au nanocomposites have been prepared by the in situ reduction approach. The as-prepared hybrid materials were characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). The composition of the nanocomposites was fine tuned by varying the mass ratio of Au-to-CNTs. Among a series of samples tested, hybrid materials with a Au/carbon nanotubes (Au/CNTs) ratio = 1:
2 demonstrated the best activity towards oxygen reduction reaction (ORR), as most positive onset potential, largest kinetic current density, highest amount of electron transfer and lowest H2O2 yields were obtained. Notably, the Au/CNTs also exhibited remarkable long-term durability higher than commercial Pt/C.
Bulk gold has been considered to be catalytically inert previously for a long time. However, when the dimension reaches nanometer scale, gold nanoparticles demonstrated excellent catalytic activity in multiple organic reactions16 and electrochemical reaction. Particularly, for those ultrasmall nanoclusters with core diameter less than 2 nm, excellent activity toward oxygen electroreduction was observed by Chen's group.17 Interestingly, strong size effects were observed and the activity increased with the decreasing of the core size. Smaller sized particles possess higher fraction of low-coordinated surface atoms,18,19 which can facilitate the oxygen adsorption on the surface and making them easily activated.
However, when employing gold nanoparticles or clusters alone for catalyzing electrochemical process, the surface ligands may block some active sites hence detrimental to the mass transport behaviors and electron transfer kinetics,20 meanwhile, gold nanoparticles tend to aggregate, dissolve, sinter or decompose during the electrochemical reaction.21 To conquer these issues, a variety of substrates including porous carbon,22 carbon nanosheets,23 carbon nanotubes,24 TiO225 as well as other materials26 have been employed as supports to stabilize or entrap the gold nanoparticles. For instances, Alexeyeva et al. found that glassy carbon electrode modified by gold nanoparticle (AuNP)/multi-walled carbon nanotubes (MWCTs) possessed effective ORR activity in acidic media, and a two-electron reduction pathway was taken.27 By employing layer-by-layer deposition technique, nanocomposite catalysts of AuNP/PDDA-MWCTs were synthesized and enhanced activity was acquired.28 Interestingly, the hybrid materials of AuNP/MWCTs can also be prepared by sputter deposition of gold on MWCTs followed by heat-treatment.29
To enhance the activity, these hybrid materials were generally subjected to pyrolysis or elevated temperature calcination to remove the surface ligands. Note that, these processes normally require high energy input and sophisticated sample preparation procedures. Surfactant-free Au nanoclusters in graphene were prepared by Tang and coworkers, and the nanoclusters exhibited remarkable catalytic activity towards ORR.30 Although much progress has been achieved on supported gold nanoparticles for ORR, to date, few examples have been reported regarding ligand-free gold nanoparticles prepared without high-temperature treatment for ORR. This is the main motivation of our current investigation.
Herein, we report the in situ formation of Au nanoparticles on the surface of multi-wall carbon nanotubes. The as-prepared hybrid materials were fully characterized by XRD, XPS and TEM. The composition of the nanocomposites was tuned by varying the mass ratio of Au-to-CNTs. Among a series of samples tested, hybrid materials with Au/CNTs = 1:
2 demonstrated the best activity for ORR, in terms of onset potential, kinetic current density as well as long-term durability.
Typically, 1 mg catalyst was dispersed in 0.5 mL of anhydrous ethanol solution, and 5 μL 5 wt% Nafion was added into the mixture and sonicated for at least half an hour. 10 μL mixed liquor was dropcast onto the glassy carbon electrode and dried at room temperature. The loading capacity of all catalyst samples on the electrode surface was 80.8 μg cm−2. In all tests, the Ag/AgCl reference electrode was calibrated with respect to a reversible hydrogen electrode (RHE). The cyclic voltammograms (CV) were conducted at a scan rate of 10 mV s−1. ERHE = EAg/AgCl + 0.966 V. Chronoamperometric responses were recorded in an O2-saturated 0.1 M KOH solution at +0.5 V for 30000 s.
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Fig. 1 Representative TEM images and corresponding size distribution histograms of (a, e) Au/CNTs = 1![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
Further structural insights regarding this series of nanocomposites were obtained by XRD and XPS measurements. As depicted in Fig. 2a, two peaks at 2θ = 25.9° and 42.9° can be found, which can be ascribed to (002) and (101) hexagonal carbon crystal face (jcpds 75-1621), respectively. For Au/CNTs composites, four additional diffraction peaks can be easily identified at 2θ = 38.3, 44.5, 64.6, 77.6, which correspond well with (111), (200), (220), (311) diffraction of fcc gold.31 Such results suggest that the Au nanoparticles were well incorporated into the CNTs. Consistent results can be found in the XPS tests in Fig. 2b. Besides the C1s peak at 284.3 eV and O1s peak at 531.4 eV from CNTs, additional peaks from Au (Au4d, 353.1 eV and 334.8 eV, Au4f, 83.2 eV) with strong signals can be easily identified. For all the nanocomposites, two peaks with strong signal at ∼87.5 eV and ∼83.8 eV can be easily recognized, which are attributed to the binding energy of Au4f5/2 and Au4f7/2 electrons, respectively. The Au4f XPS spectra of the samples with different Au loadings were presented in Fig. 2c. It can be seen that, the binding energy of the Au4f5/2 electrons decreased from 84.0 eV of Au/CNTs = 1:
4 sample to 83.7 eV of Au/CNTs = 2
:
1 sample, in proportion with the gold mass loading decreasing. The blue shift of the binding energy indicates that covalent hybrid materials of Au/CNTs were obtained.23–26 It is worth noting that such hybridization caused electronic interaction has been documented to facilitate the electron transfer kinetics and mass transport behaviors during the ORR process.23–26,30 In addition, as shown in Fig. S3† of the Raman spectra, the intensity ratio of D/G band (Id/IG) of Au/CNTs = 1
:
2 (0.99) is much larger than that of CNTs alone (0.63). The higher Id/IG value of the hybrid materials further confirmed the strong interaction between Au elements and the CNTs support.30
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Fig. 2 (a) XRD patterns and (b) XPS survey spectra and (c) XPS Au4f core-level spectra of the Au/CNTs nanocomposites. |
Next, the ORR activities of these nanocomposites were examined by CV and rotating ring disk electrode (RRDE) tests. As seen in Fig. 3a, in oxygen-saturated 0.1 M KOH solution, a sharp cathodic peak attributed to oxygen reduction can be easily recognized, while in nitrogen-saturated 0.1 M KOH solution, only featureless charging currents were observed in the potential range from −0.03 V to +1.17 V, which can be seen in Fig. S4.† Among the series of samples, the nanocomposites with Au/CNTs (1:
2) possessed the most positive onset potential, cathodic peak potential and largest kinetic current density, superior than carbon nanotubes and other samples as well. The onset potential and kinetic current densities (at +0.55 V and 2500 rpm) can be estimated to 0.79 V and 1.4 mA cm−2 for Au/CNTs (1
:
4), 0.86 V and 2.6 mA cm−2 for Au/CNTs (1
:
2), 0.71 V and 1.7 mA cm−2 for Au/CNTs (1
:
1), 0.72 V and 1.85 mA cm−2 for Au/CNTs (2
:
1) and 0.69 V and 1.39 mA cm−2 for CNTs, respectively. The Au/CNTs (1
:
2) sample possessed the best ORR activity among the series, which were further confirmed by the following RRDE measurements shown in Fig. 3b. It can be observed that for all the samples, when the electrode potential was scanned to ∼0.7 V, non-zero cathodic currents started to appear and reached an plateau at ∼0.5 V. In addition, the voltammetric current of the ring electrode was about one order of magnitude lower than that of the disk electrode, suggesting that a considerably small amount of hydrogen peroxide product was produced during the ORR. The catalyst performance varied with the change of Au-to-CNTs mass ratio. The huge variation between the catalytic performance with different Au loadings indicated a subtle balance between the gold content and the effective surface area. In principle, the number of electrocatalytic active sites increased with the increasing of the Au loading, and this is why the performance of Au/CNTs = 1
:
2 was better than that of Au/CNTs = 1
:
4. However, if HAuCl4 was overloaded at the initial stage of synthesis (e.g. the sample of Au/CNTs = 2
:
1), aggregation as-prepared gold nanoparticles occurred and bulky materials were formed, evidenced by TEM images observed in Fig. 1d. The aggregation block some active sites hence significantly lower the ORR activity.
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Fig. 3 CV (a) and RRDE (b) voltammograms of catalysts with different Au loadings in O2-saturated 0.1 M KOH at 2500 rpm. |
The electrocatalytic activities toward the ORR of the nanocomposites were then compared with Pt/C by the RRDE voltammetric method. The RRDE voltammetric measurements in Fig. 4a shows that the onset potential of Au/CNTs (1:
2) and Pt/C were 0.85 V and 0.96 V, while the diffusion limited current density of Au/CNTs (1
:
2) and Pt/C was 2.64 and 4.80 mA cm−2 at 0.45 V and 2500 rpm, respectively.
According to the results of RRDE tests, the electron transfer number (n) and the yield of H2O2 in oxygen reduction process can be calculated by eqn (1) and (2):
![]() | (1) |
![]() | (2) |
Fig. S5† presents the RRDE result of oxygen reduction for nanocomposite of Au/CNTs (1:
2) collected with different rotation rates (from 100 to 2500 rpm) in the oxygen-saturated 0.1 M KOH solution. Clearly, as the rotation rates increased, the voltammetric current also increased. Fig. S4† presents the RRDE result of oxygen reduction for nanocomposite of Au/CNTs (1
:
2) collected with different rotation rates (from 100 to 2500 rpm) in the oxygen-saturated 0.1 M KOH solution. Clearly, as the rotation rates increased, the voltammetric current also increased. Under steady state conditions, the Koutecky–Levich (K–L) eqn (3) can express the relative contribution of kinetics and mass transport to the current generated in a RRDE measurement:32
![]() | (3) |
Furthermore, based on the K–L plots, the electron transfer number n can also be obtained from eqn (3). The n value of Au/CNTs = 1:
2 was determined as 3.61, which is in good accordance with the n value range of 3.50 to 3.69 that obtained from RRDE measurements, suggesting a first order reaction kinetics of ORR with regard of the oxygen concentration. Fig. 4d shows the corresponding Tafel plots for nanocomposite of Au/CNTs (1
:
2) (red curve) (57.8 mV dec−1) and Pt/C (black curve) (58 mV dec−1). The two slopes were almost identical, which implied that they probably exhibited a similar reaction mechanism on the catalyst surface. Note that for Pt/C catalyst, the first electron transfer to molecular oxygen has been well recognized as the rate determining step in the ORR process.33,34 Interestingly, such Tafel slope value of Au/CNTs (1
:
2) also agrees well with recently reported Au/C catalysts prepared by Erikson et al.,35 in which the Tafel slope value of Au nanospheres, Au octahedra and Au nanocubes ranged from 43 mV dec−1 to 60 mV dec−1.
One can see that, the ORR activity of the nanocomposite was not only remarkably higher than CNTs alone, but also superior than the direct carbon nanotubes supported samples or similar samples prepared by other approaches. In a recent report by employing bi-metallic Pt–Au nanoparticles supported on multi-wall carbon nanotubes for ORR, the onset potential achieved was only about +0.80 V.36 The carbon nanotube-gold hybrid materials prepared by Morozan et al. demonstrated effective ORR activity in both acidic and basic electrolytes, even if low overpotential requirement was achieved, the number of electron transfer was as low as 3.2.24
There are several factors that may contribute to the enhanced activity. First of all, as we employed in situ synthetic approach, no surface capping agents of gold nanoparticles were present. The absence of surface ligands and appropriate gold loading in the composite can promote the interfacial charge transfer during the electrochemical reaction.20,37 Secondly, the integration of carbon nanotubes and gold can provide a synergetic effect on the enhanced ORR activity. Such interaction was evidenced by the Au4f electron binding energy shift observed in XPS measurements. Note that, carbon nanotubes probably not merely serve as a support but also play a critical role in the metal–carbon interactions.23,38–40 It has postulated that in the gold/carbon hybrid, the defective carbon nanotubes probably can lower the oxygen dissociation energy through accelerating the charge transfer from gold atoms to oxygen molecules.6
In addition, the sample preparation was quite simple and straightforward, rather more advantageous than other conventional approaches. For instances, Erikson et al. demonstrated the ORR activity of carbon supported gold catalysts with desirable onset potential and kinetic current density, however, the control of the thickness of Au/C-Nafion layer is rather sophiscated and knotty.41 Carbon nanotube-gold hybrid has been employed as potent catalyst for ORR, however, such hybrid was prepared through layer-by-layer assembly of small gold nanoparticles anchored onto the modified carbon nanotubes.24 The assembly requires relatively complicated surface functionalization of gold nanoparticles and tedious synthetic procedures while the modification of carbon nanotubes needs cautious chemical conjugation without high yield.24
To disclose the physical origin of the higher ORR activity of the Au/CNTs = 1:
2 sample, the electrochemically active surface area (ECSA) test was conducted.42,43 Based on the cyclic voltamograms in Fig. S6,† the ECSA value was calculated as 9.45 m2 g−1 for Au/CNTs = 1
:
4, 11.6 m2 g−1 for Au/CNTs = 1
:
2, 2.22 m2 g−1 for Au/CNTs = 1
:
1 and 2.18 m2 g−1 for Au/CNTs = 2
:
1. The sample of Au/CNTs = 1
:
2 possessed the highest ECSA value among the series. Table 1 summarizes the specific activities and mass activities of nanocomposite catalysts as well as commercial Pt/C. One can see that, for Au/CNTs = 1
:
2, even if the mass activity is lower than Pt/C, the specific activity is slightly higher, so a close or comparable activity with Pt/C was acquired.
Sample | Specific activity at 0.6 V (mA cm−2) | Mass activity at 0.6 V (mA mg−1) |
---|---|---|
Au/CNTs = 1![]() ![]() |
0.29 | 49.1 |
Au/CNTs = 1![]() ![]() |
0.67 | 72.5 |
Au/CNTs = 1![]() ![]() |
0.32 | 16.3 |
Au/CNTs = 2![]() ![]() |
0.3 | 7.2 |
Pt/C | 0.66 | 101 |
Finally, the durability of the nanocomposite of Au/CNTs = 1:
2 was examined by the stability test and compared with commercial Pt/C. As shown in Fig. 5, after more than 8 h's continuous operation, the cathodic current of the nanocomposite electrode only dropped to 92.0%, with a small loss of ∼8%. However, the cathodic current of Pt/C electrode dropped to 70%, with a much larger loss of 30%, hence the durability of Au/CNTs (1
:
2) was markedly higher than the commercial Pt/C. Note that the ORR performance of this sample demonstrated great reproducibility, as different batches exhibited almost identical polarization behaviors, further attesting the reliability of the in situ approach (Fig. S7†).
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Fig. 5 Chronoamperometric responses for ORR at Au/CNTs = 1![]() ![]() ![]() |
Footnote |
† Electronic supplementary information (ESI) available: TEM images of CNTs, HR-TEM images of the Au/CNTs = 1![]() ![]() ![]() ![]() |
This journal is © The Royal Society of Chemistry 2016 |