Open Access Article
Liping
Wu
,
Xun
Hu
,
Shuai
Wang
,
Daniel
Mourant
,
Yao
Song
,
Tingting
Li
and
Chun-Zhu
Li
*
Fuels and Energy Technology Institute, Curtin University of Technology, GPO Box U1987, Perth, WA 6845, Australia. E-mail: chun-zhu.li@curtin.edu.au; Fax: +61 8 9266 1138; Tel: +61 8 9266 1131
First published on 6th September 2016
Coke formation during the esterification of bio-oil in alcohols and water over a solid acid catalyst Amberlyst 70 has been investigated. The amounts of coke formed from the acid-treatment of bio-oil in various alcohols are half of that in water. Alcohols stabilize the major components in bio-oil such as sugars, furans, aldehydes, carboxylic acids and phenolics. On the other hand, water promotes the polymerisation of these components. In addition, experimental parameters also affect the coke formation during acid-treatment of bio-oil in alcohols. The elevated reaction temperature, long residence time, and high dosage of catalyst significantly promoted coke formation. The soluble polymeric material and insoluble polymeric material was characterized with FI-IR and UV-florescence spectroscopies. The results show that the coke formed is highly aromatic. The aromatics in bio-oil have a significant contribution to the formation of coke during the esterification of bio-oil.
Various acid catalysts has been applied in the esterification of bio-oil, including mineral acids, solid acidic resin, supported acid catalysts and sulfated metal oxides. The inorganic liquid acid catalysts can disperse homogeneously in bio-oil. However, the difficulty to separate them from products, high corrosiveness and low recyclability restrain their application. In comparison, solid acid catalysts can easily recover from product mixture and could be reused, which had been widely employed as catalysts via esterification of bio-oil.16–20 The studies about bio-oil esterification were mainly focused on the transformation of bio-oil into the required products and the development of catalysts,21–25 while the coke formation during esterification has hardly been noticed. Coke formed during esterification cannot be neglected as it can deactivate solid acid catalysts, lower the efficiency of the process and increase the cost.26
Various reaction parameters affect the coke formation during the esterification of bio-oil. For example, various alcohols can be used to esterify bio-oil, but they have different structures and possibly have different effects on coke formation. In addition, alcohols can suppress the polymerisation of sugars under the esterification conditions.15 However, it has not been cleared whether these alcohols can also suppress the polymerisation reactions in bio-oil or not. Further to this, it has also not been cleared about the contribution of water towards the polymerisation of bio-oil as water is the most abundant compound in bio-oil.
Understanding the effects of different alcohols and water on coke formation during esterification could help to understand the mechanism for coke formation. This will further help to develop the countermeasures to suppress the coke formation. Thus, in this study the characteristics of coke formation from bio-oil in various alcohols (methanol, ethanol, 1-propanol, 1-butanol, ethylene glycol), phenol (another form of “alcohol”) and water under a wide range of reaction conditions were investigated. The functional groups and structures of the coke were analyzed with FT-IR and UV-fluorescence spectroscopy.
:
2. The reaction temperature ranged from 90 to 170 °C and reaction time ranged from 30 to 360 minutes. The specific parameters of typical experiments were shown in Table 1. The flowchart of the reaction system was illustrated in Fig. 1. Typically, the bio-oil and alcohols with the mass ratio of 1
:
2 were loaded into an autoclave vessel at room temperature. The autoclave was flushed with nitrogen for three times to exclude air and then sealed in nitrogen atmosphere. The reactor was then heated up to the target temperature at a stirring rate of 500 rpm in 20 min. Once reaction temperature reached the set value, a sample was taken immediately and the rest were taken at 20 min intervals until the end of the experiment. In some other experiments no sampling was taken with the purpose of determining the amount of coke formed during the esterification of bio-oil. The polymeric material formed was collected together with catalyst, washed with acetone, and dried in an oven at 105 °C for four hours to constant weight to measure the coke formed.
| Reaction medium | Mass ratioa | Bio-oil (g) | Reaction time (min) | Reaction temperature (°C) | Catalystb loading (wt%) | Coke yieldc (wt%) |
|---|---|---|---|---|---|---|
| a The mass ratio refers to the ratio of bio-oil to reaction medium. b The catalyst loading was based on the mass of bio-oil and solvent. c The coke yield was based on the mass of bio-oil. d Reaction occurred at room temperature. e The mass of coke included soluble polymeric material and insoluble polymeric material, while in other experiments only referred to insoluble polymeric material. | ||||||
| Water | 1 : 2 |
25 | 120 | 170 | 15 | 27.6 |
| Methanol | 1 : 2 |
25 | 120 | RTd | 15 | 2.9 |
| Methanol | 1 : 2 |
25 | 120 | 170 | 15 | 15.4 |
| Ethanol | 1 : 2 |
25 | 120 | 170 | 15 | 15.4 |
| 1-Propanol | 1 : 2 |
25 | 120 | 170 | 15 | 15.5 |
| 1-Butanol | 1 : 2 |
25 | 120 | 170 | 15 | 15.6 |
| Ethylene glycol | 1 : 2 |
25 | 120 | 170 | 15 | 18.0 |
| Methanol | 1 : 2 |
25 | 120 | 90 | 15 | 3.2 |
| Methanol | 1 : 2 |
25 | 120 | 130 | 15 | 7.9 |
| Methanol | 1 : 2 |
25 | 120 | 170 | 5 | 10.4 |
| Methanol | 1 : 2 |
25 | 120 | 170 | 10 | 14.8 |
| Methanol | 1 : 2 |
25 | 30 | 170 | 15 | 11.5 |
| Methanol | 1 : 2 |
25 | 360 | 170 | 15 | 16.2 |
| Methanol | 1 : 1 |
40 | 120 | 170 | 15 | 15.4 |
| Methanol | 1 : 1 |
40 | 120 | 170 | 15 | 20.0e |
| Phenol | 1 : 2 |
20 | 120 | 170 | 15 | 19.6 |
The definitions of typical compounds conversion was as follows (mol basis):
:
1. The oven was held at 35 °C for 1.7 min, and then heated to 260 °C at a rate of 10 °C min−1 and held at 260 °C for 10 min. Standards was injected to identify and quantify the compounds when available. One of the GC-MS spectra was shown in Fig. 2, and the identification of typical compounds was shown in Table 2 as well.
![]() | ||
| Fig. 2 GC-MS spectrum of the bio-oil after esterification with methanol for 120 minutes at 170 °C. See Table 2 for the identification of the compounds. | ||
| Number | Compounds | Number | Compounds |
|---|---|---|---|
| 1 | Water | 9 | 1,2-Cyclopentanedione, 3-methyl- |
| 2 | 2-Propanone, 1-methoxy- | 10 | 2-Cylopenten-1-one, 2-hydroxy-3-methyl- |
| 3 | Ethane, 1,1,2-trimethoxy- | 11 | Butanoic acid, dimethyl ester |
| 4 | 2-Propanone, 1,1-dimethoxy- | 12 | Phenol, 2,6-dimethoxy- |
| 5 | Acetic acid, dimethoxy-, methyl ester | 13 | 1,2,4-Trimethoxybenzene |
| 6 | 2-Propanone, 1-hydroxy- | 14 | Phenol, 2,6-dimethoxy-4-(2-propenyl)- |
| 7 | Acetic acid | 15 | Ethanone, 1-(4-hydroxy-3,5-dimethoxyohenyl)- |
| 8 | Methyl levulinate | 16 | Desaspidinol |
UV-fluorescence spectra of samples were recorded using a Perkin-Elmer LS50B spectrometer, indicating the information about the relative size and concentration of aromatic rings. The UV-fluorescence spectra of samples were recorded with a constant energy difference of −2800 cm−1 and a scan speed of 200 nm min−1. Samples were diluted with methanol to minimise the effect of self-absorption. The intensity of UV-fluorescence is in a linear relationship with the concentration of sample. The excitation wavelength indicates the size of aromatic rings. For example, that at 280 nm represents mono aromatic ring, while that at 330 nm represents two fused benzene rings and that at 380 nm represents the aromatics containing around three or more than three fused benzene rings.30–32
However, more coke was formed in the esterification of bio-oil with ethylene glycol. The multiple hydroxyl groups in ethylene glycol made the alcohol very reactive. For example, the conversions of phenol and 2,6-dimethoxyphenol in bio-oil (Fig. 3) were similar in methanol and 1-butanol but relatively higher in ethylene glycol. The conversion of 2,6-dimethoxyphenol increased rapidly in alcohols within the first 30 minutes, reaching a plateau after 40 minutes in methanol and butanol. However, in ethylene glycol, the conversion kept increasing with the prolonged reaction time. Similar phenomenon was observed in the conversion of phenol. However it is very difficult to identify the exact products from the conversion of 2,6-dimethoxyphenol due to the complexity of bio-oil, but UV-fluorescence characterization (Fig. 4) can give us a clue about the reactivity of aromatics in different alcohols.
Fig. 4 shows the fluorescence intensity of the aromatics in the esterified bio-oil versus reaction time. The decreases in the intensity with reaction time indicate that some aromatics were transformed from liquid phase into solid phase (form coke). Increasing the holding time from 0 to 60 min, the fluorescence intensity of the aromatics in all alcohols declined significantly, indicating the polymerisation of these aromatics. This agrees well with the conversion trend of phenol and 2,6-dimethoxyphenol shown in Fig. 3 at the same time frame.
After 60 min of residence time, in methanol and 1-butanol the fluorescence intensity reached a steady state and the reactions also reached an equilibrium, but in ethylene glycol the intensity continued to decrease, which is also well related with the continuous conversion of phenol and 2,6-dimethoxyphenol in ethylene glycol with progress of the reaction. These results clearly indicate that ethylene glycol is more reactive towards the aromatics in bio-oil than methanol and 1-butanol, producing more polymeric materials.
Water is an important product from the fast pyrolysis of biomass. It plays a key role in the coke formation from bio-oil. Compared with the coke yield in methanol, the coke yield in water almost doubled. Although water also has a hydroxyl group, it did not show the same effect of coke formation as methanol and 1-butanol. Water and alcohols behaves differently during acid-treatment of bio-oil, leading to very different amount of coke formation. Carboxylic acids in bio-oil are the catalysts for the polymerisation of bio-oil.8 In alcohol-rich medium, the carboxylic acids are converted to neutral esters.21 In comparison, water cannot remove the carboxylic acids in bio-oil, but in converse promotes their formation.21 In addition to carboxylic acids, some other reactive compounds in bio-oil such as aldehydes can also be stabilized. C6 sugars and furans like HMF and furfuryl alcohol in bio-oil can be stabilized and finally converted to alkyl levulinate in alcohols rich medium.33 However, in water, sugars such as levoglucosan tended to polymerise to coke.33,34 The difference created the distinct tendency of coke formation during the acid-treatment of bio-oil in methanol and in water.
The coke yield at 90 °C only increased by 0.3% when compared with the coke yield at room temperature, which means the coke formation at 90 °C may followed similar mechanism with that at room temperature. The majority of components in bio-oil such as levoglucosan have not yet started their reactions at such a low temperature. When the reaction temperature was increased to 130 and 170 °C, much more coke was formed. Clearly, the components in bio-oil became reactive and participated in the condensation reactions at elevated temperatures. These are also in a good agreement with characterisation of the products with UV fluorescence.
As is shown in Fig. 7, at 90 °C, the fluorescence intensity of the bio-oil/methanol mixture did not show any clear decreases with reaction time, while at elevated reaction temperature of 130 and 170 °C they decreased significantly, indicating serious coke formation. However, due to the complexity of bio-oil, it is difficult to identify the source or precursors for coke formation. Thus, special attention was paid to some typical compounds to gain some better understanding about the formation of coke.
As is shown in Fig. 8, aromatics can be very reactive at elevated temperatures (i.e. 170 °C) but they have different reactivity due to their different molecular structures. trans-4-Propenyl-2,6-dimethoxyphenol and cis-4-propenyl-2,6-dimethoxypheno with big conjugated π bonds were more reactive than 4-allyl-2,6-dimethoxyphenol, resulting in almost 95% of conversion at 130 and 170 °C. Apparently, the functional groups could significantly affect reactivity. However, it is difficult to identify all their corresponding products. Possibly, the products were heavy polymers which cannot be detected with GC-MS.
In order to understand the reactivities of aromatics in bio-oil with different structures during esterification with methanol, three typical aromatics in bio-oil, isoeugenol, 2,6-dimethoxyphenol and 1,2,4-trimethoxyphenol, were chosen for model compound experiments. The UV-fluorescence results of isoeugenol showed that some soluble polymer was formed, as is shown in Fig. 9. Two broad peaks were obtained, centred at 280 and 375 nm, respectively. The peak centred at 280 nm represented compounds with mono-benzene ring, which was the reactant here. The peak centred at 375 nm represented compounds with around three fused benzene rings,34 which were the products. The fluorescence intensity of reactant decreased and meanwhile fluorescence intensity of products increased with prolonged reaction time, indicating the polymerisation of isoeugenol. However, the soluble polymer cannot be identified with UV-fluorescence in the model compounds experiments of 2,6-dimethoxyphenol and 1,2,4-trimethoxyphenol. This indicates that these two compounds without C
C bonds in their side chain are more stable.
Residence time also significantly affect coke formation. The coke yield in the experiment with only 30 min of residence time was 11.5%, which is close to that in the experiment with 120 min residence time (15.4%). This indicates that the majority of coke formation has already occurred in the first 30 min. The polymerisation of the reactive compounds proceeds very quick, which can deactivate the solid acid catalysts and affect the conversion of other components. In addition, it was noteworthy to mention that the prolonged reaction from 120 to 360 min only increased the yield of coke by 0.8%. From 120 to 360 min, the components of bio-oil remain almost unchanged and bio-oil was stabilised under these conditions.
C bond in aromatic ring, and the peak centred at 1696 cm−1 refers to C
O bond of unsaturated aldehydes and ketones. Compared with that of the fresh catalyst, the intensity of peaks at 1606 and 1696 cm−1 increased significantly for the used catalyst. This indicates that the coke on catalyst was primarily comprised of big aromatics and unsaturated aldehydes and ketones.
The abundance of the big aromatics, unsaturated aldehydes and ketones in the unwashed catalyst is higher than that of washed one, indicating that the main components of the soluble polymeric material in bio-oil were also big aromatics and unsaturated aldehydes and ketones. The big aromatics and unsaturated aldehydes and ketones are likely the precursors for coke formation.
The polymerisation was accompanied by the dehydration of the reactive components in bio-oil to form carbon double bonds, which was proved by FT-IR results of bio-oil. As are shown in Fig. 11, the two peaks between 3000 and 2800 cm−1, which represent the stretching vibrations of C–H bond in alkanes, decreased with reaction time. Meanwhile, the peaks centred at 1720 and 1650 cm−1, which represent stretching vibration of C
O double bond and C
C bond respectively, increased with reaction time. These two phenomena prove that more unsaturated compounds with these functional groups were formed during the esterification of bio-oil with methanol.
:
4 was used to wash the used catalyst. The fluorescence spectra of the washed solution from catalyst, raw feed stock solution and liquid product were shown in Fig. 12. The ratio of aromatics with two fused benzene rings to mono aromatic ring for liquid product is higher than that in feed stock solution. The ratio of the aromatics with three more fused benzene rings to the aromatics with two fused benzene rings for wash solution from catalyst is higher than those for liquid product and feed stock solution. These clearly indicate that there are more big aromatic rings in the wash solution from catalyst than that in feed stock solution and liquid product solution. This is the direct evidence about the important contribution of the aromatics to coke formation during esterification.
| This journal is © The Royal Society of Chemistry 2016 |