Ashiqur Rahman*a,
Mohammad Tariqul Islam*b,
Mandeep Jit Singhb and
Norbahiah Misranb
aSpace Science Centre (ANGKASA), Research Centre Building, Universiti Kebangsaan Malaysia, UKM, 43600, Bangi, Selangor D. E., Malaysia. E-mail: ashiqur@siswa.ukm.edu.my
bDepartment of Electrical, Electronic and Systems Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, UKM, 43600, Bangi, Selangor D. E., Malaysia. E-mail: tariqul@ukm.edu.my
First published on 22nd August 2016
A compact and flexible dielectric substrate with efficient electromagnetic performances both in flat and bending conditions are presented in this paper. The proposed substrates, for potential microwave radiator applications have been fabricated from Mn doped zinc ferrite compounds by sol–gel method. Prepared MnxZn(1−x)Fe2O4, (x = 0.0, 0.2, 0.4, 0.6, 0.8) substrates were analysed structurally by X-ray diffraction spectroscopy and morphologically studied by scanning electron microscopy. We studied the optical and dielectric properties in the microwave range to evaluate the new material as a dielectric substrate for microwave applications. The prepared flexible substrates exhibit high dielectric permittivity and low dielectric loss in the microwave frequency range. For the proof of concept, the electromagnetic performances both at flat and bending conditions were verified by loading an electromagnetic radiator. We report the detailed measured performances of the reflection coefficient below −10 dB, average efficiency above 73% and average realized gain above 1.5 dBi within the operational bandwidth for the first time. The measured stable omnidirectional radiation patterns both in flat and bending conditions also confirm the potential of the proposed material to be used as a new flexible dielectric substrate.
Ferrite magnetic materials are among the most important materials used in today's modern technology. At present, mixed ferrite nanoparticles are being studied extensively because of their varied applications, ranging from fundamental research to industrial use. Low-conductivity spinel ferrite has attracted interest due to its promising high-frequency applications. A prime feature of ferrite materials of high saturation magnetization makes the ferrite samples superior to garnet structure materials, in millimetre and microwave device applications9 and microwave absorption mechanisms.10–16
In general, ferrites are known as semiconducting materials with sensitive structures among ferromagnetic oxides. Spinel ferrites belong to the Fd3m space group and have general formula AB2O4. In the face centered cubic (fcc) oxygen lattice, the A-site contains a tetrahedral divalent cation and the B-site contains an octahedral trivalent cation.17 A mixed ferrite such as Mn-doped Zn ferrite shows magnetic and dielectric characteristics. A magneto dielectric material is a type of dielectric material. Thus far, Mn–Zn ferrites have been used in magnetic sensors, switch mode power supplies and biomedical applications.18–20 However, to the best of our knowledge, experimental studies of Mn–Zn ferrite in microwave substrate applications are yet to be reported.
During the last few decades, the processing and characterization of nanostructure powders have attracted considerable research interest. Moreover, fabrication of a ferrite oxide substrate is a very sensitive process owing to their dopant composition and processing conditions. The synthesis procedure strongly influences the pattern, dimension and distribution of the crystal as well as the crystallinity and phase purity of the powder formation. Thus far, the solid state reaction method has been used to prepare a mixed oxide containing iron owing to its low cost and easy fabrication technique.21 In contrast, sintering temperature higher than 1000 °C is a prerequisite, for obtaining a single-phase powder by eliminating the unreacted starting oxide through this method. To overcome these drawbacks, some techniques such as solgel,22 hydrothermal,23 combustion,24 autocombustion,25 polymeric precursor route,26 solvothermal27 and co-precipitation28 methods can be employed. For the last few decades, the sol–gel method has been widely used to synthesize numerous mixed metal oxides, nanoporous oxides, nanomaterials and organic–inorganic oxides.29,30 Among the various methods mentioned above, the sol–gel method is the most advantageous and desirable method for the preparation of nanostructures due to its expedient features such as good stoichiometric control, high homogeneity, productivity at low temperature (<1000 °C) and it can produce pure and ultrafine powders.
Microwave dielectric ceramic materials play significant roles in reducing the dimension of the radiator substrates, which are immensely required. Several methods have been introduced to reduce the electromagnetic radiator dimension in recent years. Materials with high permittivity help to reduce the radiator size with the cost of narrow bandwidth and low radiation efficiency. In contrast, magneto dielectric materials have attracted much attention in electromagnetic radiator designs because they help to reduce the dimension of electromagnetic radiators without degrading their performances.31 Moreover, a low-dielectric-permittivity material helps to reduce the cross-coupling with conductors, resulting in a shortened electronic signal transition time. The optimal value of the dielectric permittivity εr, for an electromagnetic radiator substrate is within the range of 4–12 for microwave applications.
In this paper, we investigate the performances of the mixed ferrite flexible substrate for microwave applications in both flat and bending conditions. The dielectric properties of the MnxZn(1−x)Fe2O4 substrate were closely investigated and discussed in terms of dielectric permittivity and dielectric loss. The X-ray diffraction (XRD), scanning electron microscope (SEM) and optical band gap (UV-Vis) analysis were also carried out to study the crystal structure, microstructures and semiconductor behaviour of the materials. An impedance bandwidth in terms of the reflection coefficient (>10 dB) and electromagnetic performances such as efficiency, gain radiation patterns were measured to confirm the prepared flexible substrate for microwave applications.
Fig. 1 Measurement setup for electromagnetic performances at bending condition, (a) VNA, (b) SATIMO. |
Fig. 3 XRD pattern of MnxZn(1−x)Fe2O4 for different concentrations (a) x = 0.0, (b) x = 0.2, (c) x = 0.4, (d) x = 0.6, (e) x = 0.8. |
Generally, residual strain or stress increase the full width at half maximum (FWHM) of the peak because the residual stress and defects deform the lattice causing the peak to shift. Integration of Mn2+ and Zn2+ of different ionic radii also affects the shifting of the peak and the distortion.36 The lattice parameter tends to decrease with the shifting of the diffraction peak to a higher degree causing an increase in ceramic densities.37 The crystallite size D of the prominent peak (311) was calculated and listed in Table 1, using the Scherrer's equation formula:38
(1) |
(2) |
Composition x | 2θ (°) | Lattice constant (Å) | Crystallite size (nm) |
---|---|---|---|
0.0 | 35.19 | 8.443 | 31.69 |
0.2 | 35.25 | 8.438 | 35.81 |
0.4 | 35.28 | 8.433 | 36.96 |
0.6 | 35.45 | 8.428 | 37.87 |
0.8 | 35.28 | 8.420 | 38.21 |
Fig. 4 Crystallite size and lattice parameter of MnxZn(1−x)Fe2O4 substrate with different concentration of Mn2+. |
αA(1−x)Bx = (1 − x)αA + xαB | (3) |
Vegard's law assumes that both components A and B in their pure form (i.e. before mixing) have the same crystal structure. Here, αA and αB are the lattice parameters of the pure constituents and x is the molar fraction of B in the solution.
Fig. 5 shows the microstructure of (MnxZn(1−x)Fe2O4) samples sintered at 900 °C for 2 h with compositions of x = 0.0, 0.2, 0.4, 0.6 and 0.8. All samples appear to consist of some regular grains with a narrow distribution of grain sizes. The films have a spinel structure with cubic symmetry in the form of a regular octahedral. A magnetic interaction between the particles formed an agglomerated fine particulate in all samples. The average grain size of the mixed ferrite compounds varies with increasing Mn concentration: e.g., 66 nm (x = 0.0), 90 nm (x = 0.2), 92 nm (x = 0.4), 96 nm (x = 0.6) and 99 nm (x = 0.8). The dielectric loss decreases considerably with an increase in the average grain size. According to Chen,42 microwave dielectric loss is affected by many factors which consist of intrinsic and extrinsic losses. Moreover, intrinsic loss is associated with the vibration modes of the lattice and extrinsic loss is associated with the porosity, second phase, grain size, internal strain and lattice defects. An increase in the average grain size considerably improves the quality factor.
Fig. 5 Scanning electron micrograph of MnxZn(1−x)Fe2O4 with x concentration (a) x = 0.0, (b) x = 0.2, (c) x = 0.4, (d) x = 0.6, (e) x = 0.8. |
The absorption spectra of MnxZn(1−x)Fe2O4, in the transmission mode, were tested by dispersing the particles uniformly in liquid paraffin in the wavelength range of 200–800 nm. The intensity (I) of the transmitted beam through the sample was measured, then the absorption coefficient was calculated using eqn (3) with the preliminary measures of the intensity of the incident beam Io and the thickness of the sample d.38
(4) |
The absorption coefficient of a direct bandgap semiconducting material can be evaluated from the following formula:38
(5) |
Eqn (5) can be rearranged into the following form:
(αhν)2 = A2(hν − Eg) | (6) |
Hereafter, the optical band gap for the absorption peak was determined by extrapolating the linear portion of the plot shown in Fig. 6 to α = 0. The obtained value for ZnFe2O4 was 2.12 eV, which reveals the semiconductor behavior. As x increases, the optical bandgap decreases from 1.92 eV (x = 0.2) to 1.51 eV (x = 0.8), as shown in Fig. 6. In the literature, the bandgap for ZnFe2O4 ranges between 1.90 and 2.15 eV.42 However, not much information is available for the bandgap value of MnFe2O4 particles, except for a study performed by Guo et al. The bandgap values in this study are given as 1.68 and 1.74 eV for hollow spheres and a colloidal nanocrystal cluster respectively.43 The band-gap value is influenced by various factors such as film thickness, crystallite size, carrier concentrations, presence of impurities and deviation from stoichiometry of the film and lattice constant.44 The decrease in band-gap in the present case may be attributed to the decrease in lattice constant with Mn concentration. In addition, the band-gap decreases due to the increase in intermediary energy levels within the optical band gap. Wan Jalal et al. reported that decreasing the band gap can improve the dielectric properties, which is suitable for generating patch antennas.33
Fig. 6 Variation of absorbance with wavelength of MnxZn(1−x)Fe2O4 powders, (a) x = 0.0, (b) x = 0.2, (c) x = 0.4, (d) x = 0.6, (e) x = 0.8. |
Cation distribution, grain size and synthesis techniques have an immense influence on the dielectric behavior of ferrite nanoparticles.45 The dielectric permittivity characteristic of the samples reveals that the permittivity value (ε′) varies with the applied frequency as shown in Fig. 7.
Characteristically, dielectric permittivity and dielectric loss fluctuate slightly with increasing frequency. Such a fluctuation can be characterized with the electron exchange interaction between Fe2+ and Fe3+, which cannot follow the external electric field.46 Other researchers reported similar behaviors for various ferrite systems.47,48 The dielectric constant for pure ZnFe2O4 is 9.52, whereas that for Mn-7.50 (x = 0.2), 5.56 (x = 0.4), 4.58 (x = 0.6) and 3.69 (x = 0.8). The decrease in εr caused by the increase in the number of pores as shown in SEM images in Fig. 5.
Fig. 8 shows the dielectric permittivity and loss tangent (tanδ) of (MnxZn(1−x)Fe2O4) substrate with different degrees of Mn substitution within the frequency range of 1–6 GHz. There are two types of losses in dielectric materials. A conduction loss, due to the flow of electron charges and a dielectric loss caused by the atomic movement in an alternating field. Among the total core loss, dielectric loss plays an important role in microwave dielectric materials. The loss tangent is defined as the ratio of the loss in the reaction to the electric field E in the curl equation to the lossless reaction, which is less than 90°. The dielectric loss is measured from this loss tangent angle.
Fig. 8 Dielectric permittivity and dielectric loss of MnxZn(1−x)Fe2O4 substrate with different concentration of Mn2+. |
The dielectric loss for different compositions is tabulated in Table 2. The lowest dielectric loss of 0.012 was obtained for ZnFe2O4. The dielectric loss increased from 0.025 to 0.052 as x increased from 0.2 to 0.8.
Concentration (x) | Dielectric permittivity (εr) | Dielectric loss (tanδ) | Resonant frequency (GHz) | Bandwidth (GHz) | S11 (dB) | ||
---|---|---|---|---|---|---|---|
Bending | Flat | Bending | Flat | ||||
0.0 | 9.52 | 0.012 | 4.8 | 4.8 | 1.6 | 1.8 | −19.6 |
0.2 | 7.50 | 0.025 | 4.4 | 4.4 | 1.3 | 1.3 | −17.6 |
0.4 | 5.56 | 0.032 | 4.4 | 4.4 | 1.3 | 1.3 | −14.8 |
0.6 | 4.58 | 0.040 | 4.4 | 4.8 | 1.3 | 1.6 | −19.2 |
0.8 | 3.69 | 0.052 | 4.8 | 4.8 | 1.3 | 1.6 | −18.0 |
(7) |
(8) |
(9) |
Considering the fringing field effect, the extended incremental length (ΔL) of the patch on both sides is measured as follows:38
(10) |
Finally, the length of the patch is calculated from the following equation:38
L = Leff − 2ΔL | (11) |
The patch length of the radiator plays a critical role because of the inherently narrow bandwidth of the patch.
Fig. 9 shows the prototypes of the realized electromagnetic radiator. The proposed electromagnetic radiator fabricated on a flexible mixed ferrite substrate with a thickness of 1.2 mm. The electromagnetic radiator has a square patch with dimensions of 13 × 13 mm2, fed by a microstrip line. 50 Ω characteristics impedance was achieved with 3 × 6 mm2 microstrip feed line. A microstrip line with 3 mm width was connected to the radiation patch. On the back side of the substrate, a fractional ground plane of side length (Lg) 6 mm was fabricated. We utilized the magnetron sputtering for the copper coating of 200 nm thickness to fabricate the patch and ground plane of the electromagnetic radiator.
The overall dimension of the radiating device is 29 × 19 mm2 and for experimental verification we prototyped the electromagnetic radiators. The simulation of the proposed electromagnetic radiator was performed using high frequency simulation software (HFSS) based on the finite element method. In this simulation, we applied the obtained dielectric permittivity and loss tangent value to measure the reflection coefficient. Fig. 10a–e show the measured (flat and bend) and simulated reflection coefficients against frequency for the proposed device. Measurements of all the electromagnetic radiators were performed between 3 to 7 GHz. The measured resonant frequencies were close to the simulation results. A small deviation was observed due to the fabrication tolerance. The measured results are tabulated in Table 2 along with the dielectric permittivity and dielectric loss.
Fig. 10 Simulation and measured reflection coefficient of the electromagnetic radiator both at flat and bending conditions, (a) x = 0.0, (b) x = 0.2, (c) x = 0.4, (d) x = 0.6, (e) x = 0.8. |
Fig. 11 illustrates the realized gain for both flat and bending conditions of the proposed radiator. Fig. 11 shows the measured realized gain of the proposed radiator at boresight (+z direction) in the operational frequency bandwidth. All the measured values are tabulated in Table 3. The electromagnetic radiators have a stable gain above 1.5 dBi throughout the operational frequency range. It is observed that the variations are less than 1 dBi between flat and bending conditions.
Composition (x) | Efficiency (%) | Gain (dBi) | −3 dB (HPBW) (°) | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Bending | Flat | Bending | Flat | Bending | Flat | |||||||
Max | Avg | Max | Avg | Max | Avg | Max | Avg | E-Plane | H-Plane | E-Plane | H-Plane | |
0.0 | 95 | 84 | 98 | 85 | 2.8 | 2.3 | 3.3 | 2.4 | 190 | 60 | 190 | 40 |
0.2 | 90 | 79 | 94 | 84 | 3.0 | 2.2 | 3.0 | 2.3 | 184 | 28 | 186 | 32 |
0.4 | 88 | 77 | 93 | 80 | 2.0 | 1.7 | 2.8 | 2.2 | 236 | 38 | 166 | 36 |
0.6 | 84 | 73 | 90 | 79 | 2.4 | 1.6 | 2.6 | 2.1 | 190 | 52 | 186 | 60 |
0.8 | 82 | 73 | 88 | 77 | 2.4 | 1.6 | 2.0 | 1.7 | 186 | 40 | 112 | 60 |
Fig. 12 depicts the measured radiation efficiency of the realized radiator at boresight. The average radiation efficiency is above 73% and 75% for bending and flat conditions respectively. All the measured data are tabulated in Table 3. It is obvious that the radiation efficiency of electromagnetic radiator will decrease with the increasing manganese concentration, as the dielectric loss increases simultaneously.
The measured radiation patterns, in both flat and bending conditions of the realized radiator are demonstrated in Fig. 13. An omnidirectional radiation pattern was observed for both cases, generated from the normalized E-plane. Moreover, a symmetric and stable radiation profile in both conditions was realized. A co-polar −3 dB half power beam width (HFBW) has been measured for all samples and tabulated in Table 3. From the table, it can be observed that there is no variation in the front lobe for both cases and a very negligible variation is observed in the back lobe. A considerable amount of back lobe was observed, which might be due to the utilization of the partial ground plane. A full ground plane can reduce this back lobe, which will cause low gain, low efficiency and narrow bandwidth. Fig. 13 also demonstrates the H-plane radiation pattern. It is found that, both the flat and bending radiators construct a donut-shape radiation pattern, resulting from nulls near 180° and 0° of the radiation pattern at the H-plane, which is consistent with the half wave dipole radiation pattern. A co-polar −3 dB half power beam width (HFBW) for the H-plane is also tabulated in Table 3.
Fig. 13 Measured radiation pattern for flat and bending conditions, (a) x = 0.0, (b) x = 0.2, (c) x = 0.4, (d) x = 0.6, (e) x = 0.8. |
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