Hamed Khajeh Arzani*a,
Ahmad Amiri*b,
S. N. Kazi*a,
A. Badarudina and
B. T. Chewa
aDepartment of Mechanical Engineering, University of Malaya, Kuala Lumpur, Malaysia. E-mail: hamedarzani@um.edu.my; hamedarzani@outlook.com; salimnewaz@um.edu.my
bDepartment of Chemical Engineering, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad, Iran. E-mail: ahm.amiri@gmail.com
First published on 5th July 2016
In order to improve the colloidal stability of graphene nanoplatelets (GNPs) in aqueous media, GNPs were first functionalized with tetrahydrofurfuryl polyethylene glycol in a quick electrophilic addition reaction method. To assess this, surface functionalization of the GNPs was analyzed by FTIR and Raman spectroscopy, and thermogravimetric analysis. In addition, the morphology of treated samples was investigated by transmission electron microscopy (TEM). As the second phase of the study, the thermophysical properties of samples were experimentally investigated. The third phase of the study involved experimentally measuring and numerically simulating the convective heat transfer coefficient and pressure drop of water-based TFPEG-treated GNP nanofluids (TGNP/water) at various weight concentrations and comparison with the base fluid in an annular heat exchanger. The results suggest that the addition of TGNP into the water improved the convective heat transfer coefficient dramatically. The pressure drop of prepared samples illustrated an insignificant variation as compared with the base fluid. The steady-state forced convective heat transfer experiments and simulation have confirmed the promising cooling capabilities of TGNP/water.
The annular heat exchangers are the common and unique geometry in industrial applications and specially heat transfer equipment. They attracted a large number of scientists and have been employed in different equipment such as electronic devices, air condition and ventilation systems, turbo machinery, nuclear reactors, gas turbines, double pipe heat exchanger etc. So, the investigation of heat transfer in annular heat exchangers and introducing a novel method for improving their performance play a vital role in energy-saving.1–3 Abu-Nada et al.3 investigated heat transfer rate of annular heat exchanger in the presence of Al2O3-based water nanofluid with single phase method. They considered different thermal conductivity and viscosity models to evaluate heat transfer improvement in the annular heat exchanger. Izadi et al.2 have also simulated laminar forced convection of Al2O3-based water nanofluid in a two dimensional annular heat exchanger with the single-phase method.
Almost 24% maximal reduction of thermal resistance in gold–water and titanium dioxide–water nanofluids was presented by Buschmann and Franzke.4 Shanbedi et al.5 investigated the performance of two-phase closed thermosyphon (TPCT) and multiwalled carbon nanotubes (MWCNT). They reported that presence of functionalized MWCNT leads to 11% improvement in the thermal efficiency of the TPCT. The researchers besides reported that the thermo-physical properties such as thermal conductivity of nanoparticles play the key roles in the heat transfer applications.6–8 Graphene nanoparticles (GNP) has promising thermal conductivity as compared to the other carbon allotropes such as diamond, SWNT and MWNT as well as seems more cost-effective.9 To address this issue, GNP has attracted numerous researchers in various scientific fields for manufacturing some equipment like sensors and batteries and providing high-conductive polymers or coolants. A majority of these usages, on the other hand, cannot completely be realized due to insignificant interaction among GNP and other materials. Thus, in order to increase the interactivity of carbon nanostructures, covalent (aminoacids) and non-covalent (GA) functionalizations were proposed as the common solutions elsewhere.10 Covalent and non-covalent functionalizations are two promising approaches to enhance the GNP dispersibility in aqueous/organic solvents. Non-covalent functionalization of carbon nanostructures is performed by engaging several surfactants.10–14 In order to enhance the dispersibility of carbon nano-structures in aqueous media, four common surfactants of Triton X-100, sodium dodecyl benzene sulphonate (SDBS), sodium dodecyl sulphonate (SDS) and gum arabic (GA) are commonly applied. SDBS and Triton X-100 have a benzene function, which produce powerful π–π interaction with the surface of carbon nanostructures. It is noteworthy that SDBS has higher dispersibility than that of Triton X-100.15 This is attributed to the steric hindrance tip chains in Triton X-100, which resulted in low concentration of Triton on the carbon nanostructures surface.16 By contrary, GA can provide better condition for dispersion of carbon nanostructures in comparison with SDBS and Triton X-100, it significantly increases the viscosity of mixture, which may cause numerous problems including increase in pressure drop in thermal equipment.5
The main problem with applying surfactants are the reduction of specific surface area of carbon nanostructures, implying a significant decrease in thermal properties of nanofluids. So, to avoid this issue and removing foaming in the flow-systems, covalent functionalization was suggested. However, most of the covalently functionalization procedures are complex and multi-step.17 As some new studies in this field, Sun et al.18 and our group19 employed in situ diazonium formation procedure to functionalize thermally expanded graphite with 4-bromophenyl. They reported higher solubility for the chemically-assisted exfoliated graphene sheets than pristine graphene without any stabilizer additive. Sarsam et al.20 also reported a novel synthesis procedure for preparing triethanolamine-treated graphene nanoplatelets with different specific areas (SSAs). Using ultrasonication, the covalently functionalized graphene nanoplatelets with different weight concentrations and SSAs were dispersed in distilled water to prepare a new version of nanofluids.
Here, a quick and efficient covalent route is employed to synthesize tetrahydrofurfuryl polyethylene glycol-treated graphene nanoplatelets (TGNP). To prove functionalization, the TGNP sample was subjected to morphological and chemical characterization. The treated sample was then added to the pure water as a base fluid to investigate the thermophysical properties. Finally, the convective heat transfer coefficient and pressure drop of the prepared supercoolants were studied in an annular heat exchanger.
To synthesize the TGNP/water coolant, the given amount of TGNP was sonicated with water as a base-fluid for 10 min at power of 480 W. The TGNP/water coolants were synthesized at the weight concentrations of 0.025%, 0.05%, 0.075% and 0.1%.
The mechanism of the reaction can be summarized as follows:
With a Lewis acid (AlCl3) as a catalyst and a trifle amount of concentrated hydrochloric acid (HCl) to protonate tetrahydrofurfuryl polyethylene glycol, electrophilic addition reactions were carried out between tetrahydrofurfuryl polyethylene glycol and GNPs through a sonication method. The reaction resulted in the attachment of tetrahydrofurfuryl polyethylene glycol and hydroxyl groups to the surface of the GNP.21
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Fig. 1 (a) Raman spectra, (b) TGA trace, (c) FTIR spectra of the pristine GNP and TGNP, TEM images of (d and e) pristine GNP and (f and g) TGNP. |
We have also calculated the in-plane crystallite size (La) (Table 1) from the spectra taken with the 514 nm Raman spectroscopy from functionalized GNPs samples, using the following general equation:22
![]() | (1) |
Sample | ID/IG | La (nm) |
---|---|---|
Pristine GNP | 0.236283 | 71 |
TGNP | 1.051884 | 16 |
Results from Table 1 show that TGNP sample presents lower La values than that of pristine GNP. La as an average interdefect distance can be a superior indicator to show the density of defects on the surface and edges of GNP.22 The lower average interdefect distance means the higher density of defect on the surface, representing higher degree of functionalization in our work. Considering La as an indicator for degree of functionalization, one could see fewer defects in pristine GNP flakes. Instead it seems that functionalization, probably, also created along the edges of the new surfaces during the electrophilic addition reaction.
As further evidence, thermogravimetric analysis (TGA) was conducted to investigate functionalization of GNP with tetrahydrofurfuryl polyethylene glycol. TGA is a technique of thermal analysis in which alterations in the structure of materials are measured as a function of temperature. Fig. 1 panel (b) presents the TGA curve of the pristine GNP and TGNP. It can be seen that the TGA results of the pristine sample illustrate no mass loss up to 600 °C. However, there is an obvious weight loss in the temperature range of 100–200 °C in the TGNP curve. This mass loss was attributed to the functionality of tetrahydrofurfuryl polyethylene glycol as an unstable organic part on the surface of the GNP.
Fig. 1c illustrates the FT-IR spectra of TGNP and pristine GNP in transmittance (%) vs. wavenumber (cm−1). In contrast to the pristine sample, the TGNP demonstrates the cues of tetrahydrofurfuryl polyethylene glycol molecules on the GNP structures. A detailed list of the main infrared peaks along with their assigned bonds is given in Table 2. According to Fig. 1c, TGNP shows significant peaks of C–O, CH2, and C–H bonds. The mentioned bonds correspond to attaching tetrahydrofurfuryl polyethylene glycol on the GNP surface. It is noteworthy that the TGNP sample represents a specific peak in the range of 3000 to 3500 cm−1, which confirms the presence of –OH groups on the surface of GNP.
Peak (cm−1) | Interpretation |
---|---|
3000–3500 | –OH stretching vibration |
2850–2950 | C–H stretching vibration and asymmetric stretching of CH3 |
1384 | CH2 bending vibration |
1162 | C–C stretching vibration |
1065 | C–O stretching vibration |
Fig. 1 panels d, e, f and g depict the TEM images of pristine GNP as well as TGNP. First, the multi-layer structure of the GNP is obvious (almost 14 layers) in the TEM images of pristine GNP (Fig. 1d), which has almost smooth surface (Fig. 1e). Although HRTEM images are not able to distinguish minute functional groups, any change in morphology and surface deterioration can be considered as an evidence in TEM images. Pristine sample (Fig. 1d and e) shows a GNP flake with relatively smooth layers' surface and edge. Unlike pristine sample, the TGNP (Fig. 1f and g) provide edges as well as surface with highly defects. Such higher roughness indicates the partial damage of graphitic carbon, in effect of our severe functionalization under electrophilic addition reaction with sonication. Also, the lines seen in the HRTEM images of TGNP can be wrinkles on the GNP surface, is due to the inherent instability of 2D structures. The obtained increase of such lines after functionalization can be attributed to the enhancement of wrinkles (waviness) during the reaction procedures, resulting from appropriate flexibility of GNP flakes after treatment and surface functionalization. Undoubtedly, TGNP can increase the wettability of GNP layer's surface, implying higher tendency for wrinkling during ultrasonication and/or drying process in preparing TEM samples. Consequently, higher dispersion stability was obtained as a result of higher wettability of the GNP layer's surface, which will be discussed in UV-Vis study in depth.
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Fig. 2 (a) Schematic diagram of the experimental setup (b) experimental test section for the measurement of the convective heat transfer coefficient. |
A straight stainless horizontal annulus formed with a length of 900 mm between an inner heat generating solid circular cylinder and an outer adiabatic cylindrical boundary with diameters of 15 mm and 26.7 mm, respectively (Fig. 3). The test section was heated using an ultra-high-temperature heater (Omega, USA) at a maximum power of 3000 W, which was linked to a Variac transformer and a watt/amp meter. Three type K thermocouples (Omega, Singapore) were fixed at the outer surface of the inner heat generating tube.
To measure the cold and hot nanofluid temperatures, two RTD (PT-100) sensors (Omega, Singapore) were inserted to measure the bulk temperature at the inlet and outlet of the test section.
![]() | (2) |
![]() | (3) |
As an alternative for applying the governing equations for each phase, the continuity, momentum and fluid energy equations for the mixture are employed. By looking at the forced convection heat transfer in the turbulent region for incompressible and Newtonian fluid, the governing equations can be written as follow:30
(a) Continuity equation:
∇·(ρeff![]() | (4) |
(b) Momentum equations:
![]() | (5) |
(c) Conservation of energy:
∇·(ρeffCp,eff![]() ![]() ![]() | (6) |
In the eqn (4)–(6), the symbols ,
and
represent the time averaged flow variables, while the symbol v′ represents the fluctuations in the velocity. The term of
in the momentum equations illustrate the turbulent shear stress. The terms of keff and kt represent the effective molecular conductivity and the turbulent thermal conductivity, respectively.
For modeling flow in turbulent regime, the standard k–ε model can be employed based on the Launder and Spalding study,31 which is as follow:
![]() | (7) |
![]() | (8) |
![]() | (9) |
Cμ = 0.09, σk = 1.00, σε = 1.30, C1ε = 1.44, C2ε = 1.92 | (10) |
A structured non-uniform grid distribution has been used to discretize the computational domain as shown in Fig. 4. Finer grids have been used close to the inner wall where the temperature gradients are high. Several different grid distributions have been tested to ensure that the calculated results are grid independent. It is shown in Fig. 5 that increasing the grid numbers does not change significantly the Nusselt numbers. Therefore, the total grid points and the elements employed in the whole tube are 147358 and 395
977, respectively.
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Fig. 5 Comparison of Nusselt numbers versus Reynolds numbers for base-fluid at three different grid distributions. |
Experimental results about thermophysical properties of TGNP/water were compared with pure water, which are shown in Fig. 7–10. Fig. 7–10 show the experimental data of the density, specific heat, viscosity and thermal conductivity at different temperatures of 20 to 60 °C, respectively. Density is one of the thermophysical properties of fluids that can affect the convective heat transfer rate. Experimental density of the GNP/water nanofluids for different weight concentrations as well as basefluid is shown in Fig. 7 for different temperatures. The results show that the density of prepared coolants increases with temperature and concentration, and expectedly are higher than that of the basefluid.
As another thermo-physical property, the specific heat capacity plot of TGNP as the functions of temperature and weight concentration of TGNP is illustrated in Fig. 8. The results suggest that an increase in the weight concentration of TGNP leads a drop in the specific heat capacity. Also, the specific heat capacity of all samples increases gradually with the temperature, which is sharper in coolants including TGNP. It is noteworthy the drop in the specific heat capacity of nanofluids is due to the lower specific heat capacity of TGNP than that of the basefluid.
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Fig. 8 Specific heat capacity of the TGNP/water and water for different weight concentrations (J kg−1 K−1). |
Viscosity is a crucial parameter in the dynamic design of nanofluids for heat transfer applications as well, especially in the systems including pressure drop. By loading nanoparticles into the water, viscosity increases commonly (Fig. 9). With increasing concentration, the viscosity of nanofluids increases and opposite trend obtains for increasing temperature. In all temperatures and concentrations, the highest viscosity was for the nanofluid with highest weight concentration (0.1%).
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Fig. 9 Dynamic viscosity of the TGNP/water and water as the functions of temperature and weight concentration at shear rate of 140 s−1 (mPa s). |
Thermal conductivity of working fluids is one of the key parameters in evaluating heat transfer rate of heat exchanger. It can be seen in Fig. 10 that the thermal conductivity of nanofluids is obtained measured and reported. The results show that the thermal conductivity of nanofluids improves with loading TGNP in basefluid as compared with water. Also, as the temperature increases, thermal conductivity increases, which is more significant for higher concentration.
NuD = 0.023ReD4/5Pr4 | (11) |
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Fig. 11 Comparison of the experimental Nusselt numbers for distilled water in relation to obtained by the Dittus–Boelter correlation at (a) 800 W, (b) 1000 W and (c) 1200 W. |
The deviation between the present predictions obtained from eqn (11), experimental and numerical values are found to be less than 5% and 8%, respectively. This indicates that the present test facility is in good condition and can be used to evaluate the heat transfer characteristics of TGNP/water nanofluid.
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Fig. 12 Comparison of the heat transfer coefficient obtained for distilled water and TGNP/water for different weight concentrations at (a) 800 W, (b) 1000 W and (c) 1200 W. |
Fig. 13a–c shows the average Nusselt numbers of GNP/water nanofluid for various weight concentrations and Reynolds numbers. To evaluate the ratio of convective to conductive heat transfer of GNP/water coolants, Nusselt number plots have been employed. The results suggest that the Nusselt number increases remarkably in the presence of treated samples in comparison to the applied base-fluid. The TGNP loading in base-fluid improves the thermal conductivity of base-fluid, which leads to the lower temperature difference between the bulk fluid and wall tube, indicating higher Nusselt numbers and subsequently heat transfer rate. The comparison between the measurements and the predicted results are illustrated in Fig. 13a. The experimental results were in a good agreement with numerical with a deviation percentage of 4.58%.
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Fig. 13 Comparison of Nusselt numbers obtained for distilled water and TGNP/water for different weight concentrations at (a) 800 W, (b) 1000 W and (c) 1200 W. |
Fig. 14 illustrates heat transfer performance of the TGNP/water coolant at different heat fluxes for constant weight concentration of 0.1%, which obviously increasing temperature condition leads to increase of heat transfer performance of working fluid.
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Fig. 14 Comparison of Nusselt numbers of TGNP/water for different heat fluxes at 0.1% weight concentration. |
In order to evaluate influence of temperature on pressure drop of TGNP/water coolants, experiments are performed for different input powers (800, 1000 and 1200 W) at constant the weight concentration of 0.1% in a range of inlet velocities and the pressure drops are evaluated and presented in Fig. 16. This figure shows that for the TGNP/water coolants the pressure drop decreases significantly by increase in circulation temperature. It is also noteworthy that the pressure drop and viscosity curves exhibit similar trends, which can be attributed to the direct relationship between pressure drop and viscosity.
The following results can be considered as the fundamental points.
• Thermal parameters obtained experimentally and numerically showed that the value and the position of maximum Nu is depending on Reynolds number and weight fraction of nanoparticles in the transition regime.
• Pressure drop results showed that the higher concentration of TGNP in TGNP/water coolant led to the greater pressure drops, which considered as a negative factor.
• The thermal conductivity, viscosity, and density of all samples were increased with TGNP loading in base-fluid. On the other hand, the specific heat capacity decreases significantly.
• The convective heat transfer coefficient and Nusselt numbers of TGNP/water were shown the significant enhancements as compared with basefluid.
• The promising features of rapid method for synthesizing TGNP, long-term stability, no acidic environments, and high heat transfer coefficient would enable the TGNP/water as superior coolants for applying in the annular heat exchangers.
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