Rui-Xiang Wangab,
You-Jun Fan*a,
Zhi-Rong Lianga,
Jun-Ming Zhanga,
Zhi-You Zhoub and
Shi-Gang Sun*b
aGuangxi Key Laboratory of Low Carbon Energy Materials, College of Chemistry and Pharmaceutical Sciences, Guangxi Normal University, Guilin 541004, China. E-mail: youjunfan@mailbox.gxnu.edu.cn; Fax: +86-773-2120958; Tel: +86-773-5846279
bState Key Laboratory of Physical Chemistry of Solid Surfaces, Department of Chemistry, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, China. E-mail: sgsun@xmu.edu.cn; Fax: +86-592-2180181; Tel: +86-592-2180181
First published on 16th June 2016
Deep eutectic solvents (DESs) are being increasingly used in electrochemically controllable synthesis of functional nanomaterials because of their unique merits (e.g., high conductivity, wide electrochemical windows and environmental friendship). Herein, we report a novel strategy in DESs for the fabrication of multi-walled carbon nanotubes (MWCNTs)-supported Pd-based alloy nanostructures. Using a NaBH4 solvothermal reduction process in DESs, highly active PdSn alloy nanocatalysts supported on MWCNTs towards the formic acid oxidation (FAO) reaction were synthesized for the first time. The as-synthesized materials were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), energy dispersive X-ray (EDX) spectroscopy, X-ray photoelectron spectroscopy (XPS) and electrochemical tests. The results demonstrate that the PdSn nanocluster structure with a rough surface provides a high density of catalytically active sites and thereby increases the electrochemically active surface area. There is a strong charge transfer interaction between Pd and Sn in the PdSn/MWCNT catalyst due to its high degree of alloying. The electrochemical studies indicate that the PdSn/MWCNT shows remarkably improved electrocatalytic performance towards FAO compared to Pd/MWCNT and commercial Pd/C catalysts. This study suggests an effective synthesis strategy for Pd-based electrocatalysts with high performance for DFAFCs applications.
To improve the performance of Pd electrocatalysts in FAO, extensive efforts have been devoted to the synthesis of various Pd-based alloys containing a second transition metal, these alloys include PdPt,6,12 PdCo,13 PdAu,11,14 PdAg,15 PdCu,4,16 PdPb,17 and PdSn.18–21 Among these catalysts, the PdSn binary system has attracted considerable attention due to the electronic effect of Sn, which changes the electronic state of the Pd atoms, thereby decreasing the adsorption of poisonous intermediates (e.g., COad and COOHad) on the catalytic surface. For example, Liu et al.,19 using a microwave-assisted polyol process, prepared PdSn nanoparticles supported on carbon black (Vulcan XC-72) that showed increased FAO electrocatalytic activity. Tu et al. also reported the synthesis of a carbon-supported PdSn (PdSn/C) catalyst by a chemical reduction method with the aid of microwave radiation, this catalyst exhibited enhanced electrocatalytic performance for FAO.20 More recently, Sun et al. found that three-dimensional porous Pd–Sn intermetallics with network nanostructures can be fabricated using a one-step ethylene glycol-assisted hydrothermal method, and this material exhibited much higher electrocatalytic activity and stability for FAO than commercial Pd black.21 However, the PdSn catalysts described above were generally prepared in aqueous or ethylene glycol solutions, and the electrochemical performance of PdSn catalysts needs further enhancement.
Deep eutectic solvents (DESs), a novel class of solvents consisting of quaternary ammonium salts and hydrogen-bond donors (e.g., carboxylic acids, amides and polyols) that were first reported by Abbott and co-workers,22,23 have received intensive attention in electrocatalysis applications due to their remarkable physicochemical properties, which include high conductivity, thermostability, negligible vapor pressure and wide electrochemical potential windows.24–26 In particular, we have reported the electrochemically shape-controlled synthesis in DESs of concave THH Pt NCs enclosed by {910} high-index facets and Pt nanoflowers with single crystal petals, these NCs exhibited superior electrocatalytic activity and stability for ethanol oxidation compared to a commercial Pt black catalyst.27,28 More recently, Renjith et al. reported the electrodeposition preparation in DESs of Au@Pd core–shell nanoparticles with high catalytic performance for methanol oxidation.29 However, all of these catalytic materials were prepared by the electrochemical deposition route, which has some limitations according to the product output.30 In this paper, we report for the first time the chemical reduction synthesis in DESs of highly active PdSn alloy nanocatalysts supported on multi-walled carbon nanotubes (MWCNTs) for the FAO reaction. The size, morphology and structure of as-prepared materials were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Their surface composition and chemical state were measured by energy dispersive X-ray (EDX) spectroscopy and X-ray photoelectron spectroscopy (XPS). The electrochemical performance of the samples was studied by cyclic voltammetry (CV) and chronoamperometry (CA) techniques. The results demonstrate that use of the DESs medium significantly changed the morphology and structure of the catalytic nanoparticles. The PdSn alloy nanoparticles of ca. 2.3 nm tend to agglomerate and form the characteristic nanoclusters along the MWCNT surface. Due to its nanocluster structure with a rough surface and to the strong electron interaction between Pd and Sn in the catalyst, the as-prepared PdSn/MWCNT exhibits enhanced catalytic activity and stability for FAO compared with Pd/MWCNT and commercial Pd/C catalysts.
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1, which is in good agreement with the stoichiometric ratio in the precursor solutions.
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| Fig. 1 XRD patterns of PdSn/MWCNT (a) and Pd/MWCNT (b) catalysts. The inset is an expanded view of the (111) reflections. | ||
The morphology, composition and structure of the as-obtained samples were characterized by TEM. Fig. 2 shows TEM images of the PdSn/MWCNT and Pd/MWCNT samples. In Fig. 2A and B, it can be seen that smaller PdSn alloy nanoparticles tend to agglomerate along the MWCNTs, forming a distinctive nanocluster structure with a rough surface. The Pd/MWCNT catalyst (Fig. 2C and D) forms a similar nanostructure along the MWCNTs, but this structure has a smooth surface compared to that of the PdSn/MWCNT. Notably, the coarse surface of the PdSn/MWCNT possesses abundant low-coordination atoms and produces an increase in its electrochemically active surface area (ECSA), which is very important to enhance the electrocatalytic performance of PdSn/MWCNT catalyst.
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| Fig. 2 (A and B) TEM images of the PdSn/MWCNT catalyst; (C and D) TEM images of the Pd/MWCNT catalyst. | ||
To obtain additional information about the PdSn/MWCNT catalyst, HRTEM and EDX characterizations were performed. As shown in Fig. 3A, the lattice spacing of 0.246 nm, 0.241 nm and 0.242 nm observed for PdSn/MWCNT can be indexed as the {111} crystalline planes of fcc Pd. The spacing of these planes is greater than that of pure Pd (0.223 nm), indicating expansion of the lattice upon substitution of Pd with Sn and the formation of PdSn alloys. It is worth noting that the PdSn/MWCNT catalyst exhibits the dominant {111} planes, which are less susceptible to oxidation and more practical for fuel cell applications.36 The EDX spectrum (Fig. 3B) of the PdSn/MWCNT catalyst displays the signals of C, O, Pd and Sn elements, confirming the deposition of PdSn nanostructures on the MWCNT surface. The HAADF-STEM mapping images reveal that both Pd and Sn are homogeneously distributed in the nanocluster structure (Fig. 3C), further suggesting the formation of a PdSn alloy structure.
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| Fig. 3 HRTEM image (A), EDX spectrum (B), HAADF-STEM image and the corresponding elemental mapping (C) of the PdSn/MWCNT catalyst. | ||
The composition of the catalytic surface was also investigated by XPS. Fig. 4A displays the XPS survey spectra for the PdSn/MWCNT and Pd/MWCNT samples. The peaks corresponding to C 1s (284.7 eV), O 1s (531.9 eV) and Pd 3d (339.5 eV) can be observed for both catalysts.3,35,37 It is noted that the Sn 3d (486.4 eV) signal is only observed in the spectrum for PdSn/MWCNT, a finding that supports the conclusion that the PdSn/MWCNT catalyst was successfully prepared. The N 1s (400.4 eV) signal seen in both spectra may originate from the DESs medium. In the case of the Sn 3d spectrum of PdSn/MWCNT (Fig. 4B), the deconvolution of its asymmetric photoemission produces two doublets, indicating two distinct oxidation states of Sn existed in the catalyst. The two dominant peaks at 485.2 eV (Sn 3d5/2) and 493.5 eV (Sn 3d3/2) originate from metallic Sn(0); the weak peaks at 486.8 eV (Sn 3d5/2) and 495.2 eV (Sn 3d3/2) are assigned to the oxidized species of Sn(II/IV).21,38 Moreover, the Pd 3d spectrum of the PdSn/MWCNT catalyst (Fig. 4C) splits into two peaks, one at a lower binding energy (Pd 3d5/2) and another at a higher binding energy (Pd 3d3/2). Each of these two peaks can be deconvoluted into two distinct Pd oxidation states, Pd(0) and Pd(II). The peaks at 334.7 eV (Pd 3d5/2) and 340.0 eV (Pd 3d3/2) are assigned to metallic Pd(0), the peaks at 335.3 eV (Pd 3d5/2) and 341.0 eV (Pd 3d3/2) are attributed to PdOads, and the peaks at 337.3 eV (Pd 3d5/2) and 342.9 eV (Pd 3d3/2) are assigned to PdO species.35,39,40 As for the Pd/MWCNT (Fig. 4D), the Pd 3d5/2 signal (335.0 eV) and the Pd 3d3/2 signal (340.3 eV) belong to the Pd(0) state, whereas the Pd 3d5/2 signal (335.9 eV) and the Pd 3d3/2 signal (341.4 eV) are ascribed to the PdOads, the Pd 3d5/2 signal (337.7 eV) and the Pd 3d3/2 signal (343.0 eV) are assigned to the PdO species. According to the relative areas of these signals, the percentages of metallic Pd(0) in the PdSn/MWCNT and Pd/MWCNT catalysts were calculated to be 76.8% and 78.2%, respectively. The fact that both the PdSn/MWCNT and the Pd/MWCNT catalysts contain a high percentage of Pd/Sn metallic species indicates that the Pd(II) and Sn(II) precursors were effectively reduced during the solvothermal reduction process in DESs. In addition, a small shift (0.3 eV) of the Pd peaks to lower binding energies is found in the PdSn/MWCNT sample, demonstrating strong charge transfer interactions from Sn to Pd atoms in the PdSn alloy nanostructure.18 The charge transfer interactions between Pd and Sn will obviously alter the electronic states of Pd atoms, thereby improving the electrocatalytic activity and stability of the PdSn/MWCNT for FAO.
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| Fig. 4 (A) XPS survey spectra of PdSn/MWCNT (a) and Pd/MWCNT (b) samples; (B) Sn 3d spectrum of PdSn/MWCNT; (C) Pd 3d spectrum of PdSn/MWCNT; (D) Pd 3d spectrum of Pd/MWCNT. | ||
The electrochemical characterization of the catalysts was conducted in 0.5 M H2SO4 aqueous solution by using the CV method. CO stripping voltammograms and the resulting CV curves of PdSn/MWCNT, Pd/MWCNT and commercial Pd/C catalysts are shown in Fig. 5. It is found that for all the samples, the hydrogen adsorption/desorption current in the stripping voltammograms is entirely restrained due to the saturated adsorption of CO species. After the oxidation of adsorbed CO (COad), the hydrogen adsorption/desorption current signals appear in the subsequent CV curves. The onset oxidation potential of COad on the PdSn/MWCNT (Fig. 5A) is shifted to a more negative value (0.51 V), whereas the corresponding potentials for the Pd/MWCNT (Fig. 5B) and the commercial Pd/C (Fig. 5C) catalysts are 0.61 V and 0.64 V, respectively, demonstrating the superior CO tolerance of PdSn/MWCNT compared to the Pd/MWCNT and Pd/C catalysts. In addition, the ECSA values of electrocatalysts reflect their intrinsic electrocatalytic activities, and the utilization ratios of noble metals are closely related to their dispersion and to the ECSA. Because hydrogen absorption into the bulk Pd lattice occurs during the CV characterization process, the real surface area of Pd-based catalysts cannot be calculated based on the hydrogen adsorption/desorption charge.41,42 Therefore, the COad oxidation charge (QCO) was used to evaluate the ECSA values of Pd-based electrocatalysts according to the following formula:43
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| Fig. 5 CO stripping curves of PdSn/MWCNT (A), Pd/MWCNT (B) and commercial Pd/C (C) in 0.5 M H2SO4 solution at 50 mV s−1. | ||
In this formula, WPd represents the amount of Pd on the catalyst-modified electrode. The obtained ECSA values were 49.32, 30.63 and 140.02 m2 g−1 for the PtSn/MWCNT, Pd/MWCNT and Pd/C, respectively. The fact that the ECSA value of the PdSn/MWCNT is greater than that of the Pd/MWCNT catalyst may be attributed to the rough surface of the PdSn/MWCNT catalyst and the smaller PdSn crystallite size in the nanocluster structure. The ECSA value of commercial Pd/C is the largest of those of the three catalysts, most likely due to the greater dispersion of Pd nanoparticles on the carbon black support.
The electrocatalytic activities of the PdSn/MWCNT, Pd/MWCNT and commercial Pd/C toward FAO were evaluated by the CV method in 0.5 M H2SO4 aqueous solution containing 1.0 M HCOOH. As shown in Fig. 6, the FAO reactions on the three catalysts show CV characteristics similar to those reported by others.3,16,44 In the forward potential scan, an intense peak in the range of ca. 0.18–0.3 V and a weak peak at 0.6 V correspond to FAO via the direct dehydrogenation pathway and the oxidation of adsorbed CO-like intermediates, respectively. The maximum peak current density of FAO on the PdSn/MWCNT (curve a) in the forward scan is 2780.7 mA mgPd−1, 1.81 and 3.27 times higher, respectively, than the maximum peak current densities for the Pd/MWCNT (curve b, 1532.8 mA mgPd−1) and commercial Pd/C (curve c, 850.4 mA mgPd−1) catalysts. Notice that the mass electroactivity of the PdSn/MWCNT catalyst is also greater than that of other Pd-based catalysts reported previously, including carbon-supported PdSn nanoparticles (below 350 mA mgPd−1),19 flower-like Pd3Pb nanocrystals (1050 mA mgPd−1),45 PdNi/rGO composite (ca. 1000 mA mgPd−1),46 Pd–Co nanoassemblies (267.0 mA mgPd−1),47 and PdAg/Ti0.5Cr0.5N hybrid (975 mA mgPd−1).48 These results indicate that the prepared PdSn/MWCNT catalyst shows enhanced electrocatalytic activity for FAO compared to the Pd/MWCNT and Pd/C catalysts.
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| Fig. 6 Cyclic voltammograms of PdSn/MWCNT (a), Pd/MWCNT (b) and commercial Pd/C (c) in 1.0 M HCOOH + 0.5 M H2SO4 solution obtained at 50 mV s−1. | ||
The long-term electrocatalytic activity and durability of the three catalysts for FAO were further evaluated by chronoamperometry tests conducted in 0.5 M H2SO4 aqueous solution containing 1.0 M HCOOH at a potential of 0.1 V. As seen from Fig. 7, the current density of the FAO reaction on all three catalysts shows an initial rapid decay followed by a slower reduction. The initial current decay indicates the deactivation of the catalysts resulting from the adsorption of CO-like intermediate species.48 After the measurement of 7200 s, the stable current density of FAO on the PdSn/MWCNT catalyst is 93.4 mA mgPd−1 (curve a), still much higher than the current densities on the Pd/MWCNT (curve b, 51.6 mA mgPd−1) and Pd/C (curve c, 29.2 mA mgPd−1) catalysts. Moreover, the stable current density (7200 s) of the PdSn/MWCNT for FAO is 8.6% of its initial value (taking the current density at 10 s as the reference to avoid the effect of double-layer charging and hydrogen adsorption),49,50 higher than the corresponding values for the Pd/MWCNT (5.7%) and Pd/C (4.5%) catalysts. The results show that the PdSn/MWCNT possesses superior electrocatalytic activity and durability towards the FAO reaction. The significantly enhanced FAO performance of the PdSn/MWCNT catalyst apparently arises from its special nanocluster structure and from the addition of Sn. The nanocluster structure, with its rough surface, may provide a higher density of catalytically active sites such as edge, kink, corner and surface-stepped atoms. On the other hand, strong charge transfer interactions between Pd and Sn occur in the PdSn/MWCNT catalyst due to its high degree of alloying, and the strong interactions should be responsible for the enhanced FAO performance of the PdSn/MWCNT catalyst.
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