Liang Qiab,
Jinzhe Lia,
Lei Xu*a and
Zhongmin Liu*a
aNational Engineering Laboratory for Methanol to Olefins, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, People's Republic of China. E-mail: liuzm@dicp.ac.cn; leixu@dicp.ac.cn; Fax: +86 411 84379998; Tel: +86 411 84379998
bUniversity of Chinese Academy of Sciences, Beijing 100049, People's Republic of China
First published on 6th June 2016
The methanol conversion reaction mechanism over HZSM-35, an ferrierite (FER)-type zeolite with 2-D channel intersections, was investigated during the induction period. The MTH induction period could be obviously shortened by co-feeding toluene or precoking the catalyst and the formation of tetramethylcyclopentenyl cation (tetraMCP+) during the induction period was also confirmed through 13C magic angle spinning (MAS) NMR and GC-MS experiments, suggesting the active role of aromatics. Moreover, the dual-cycle mechanism was evidently found to evolve as the induction reaction progressed. In the early stage, both the aromatic- and olefin-based routes work efficiently and pentamethylbenzene (pentaMB) was identified as the main aromatic hydrocarbon pool (HCP) species. While in the latter stage of the induction period, the olefin-based route turned out to be more dominant and pentaMB as well as hexamethylbenzene (hexaMB) became the main aromatic HCP species. Despite the limited space of the channel intersections, the reactivity of aromatics with larger molecular sizes like 1-ethyl-2,3,4,5,6-pentamethylbenzene (1-E-pentaMB) and hexaMB were much higher than lower methylbenzenes which indicates that the aromatic-based cycle can also proceed on the external acid sites of the HZSM-35 catalyst.
MTH reaction is a well-known typical autocatalytic process, during which the induction period, the steady-state period and the deactivation period are involved.1,6 To design and synthesize efficient catalyst with high selectivity of aim product, great efforts have been devoted to understand the reaction mechanism. Up to date, due to the complexity of this system, more than 20 reaction mechanisms have been proposed during the last few decades,2,6–10 among which the hydrocarbon pool (HCP) mechanism has gained general acceptance based on experimental observations as well as theoretical calculations.3,11–14 As suggested, methanol is added and olefins can be eliminated in a closed catalytic cycle with HCP species as a catalytic scaffold.3,13–17 Accordingly, the combination of HCP species and zeolite framework should be the true working catalyst as a supramolecular complex.3,13–17
Since the proposal of HCP mechanism, investigation of the HCP species has ignited great enthusiasm.5,18–22 Generally speaking, aromatic species (like methylbenzenes and polymethylnaphthalenes) were initially regarded as main HCP species over zeolite catalyst.13–17 With the aid of solid-state NMR spectroscopy (ssNMR), many carbenium ions have been successfully and directly captured and investigated under real methanol conversion conditions. According to previous reports, the methylcyclopentadienyl cations, indanyl, and 1,1,2,4,6-pentamethylbenzenium have been identified over HZSM-5 zeolite while heptamethylcyclopentenyl, heptamethylbenzenium cation and pentamethylcyclopentenyl cation have been identified within CHA-type catalysts.17,23–29 Investigation of the carbenium ions helps understand the participation of aromatic speices in the MTH reaction more deeply and clearly and the aromatic compounds are considered to participate in the MTH reaction in two reaction routes, namely the side-chain methylation route and the paring route.30–32 Specifically, the side-chain mechanism proceeds through the methylation of methylbenzenes or carbenium cations following with elimination of side-chain groups to produce olefins. While the paring route involves the contraction of six-membered ring cations and the expansion of five-membered ring cations which splits off alkenes.30–32
Thus far, the HCP mechanism has been proved quite convincing and can be accountable for different MTH reaction stages. However, considering the complex composition of coke species and the underlying various reaction routes, the HCP mechanism is still extremely intricated. In addition, the detailed HCP mechanism varies considerably with the zeolite topology and it was concluded that the molecular size and reactivity of confined species was obviously influenced by the size of cavity and channel intersections.39 The silico-aluminophosphate catalyst HSAPO-34 is a well-known chabazite (CHA) structure that features cages (6.7 × 10 Å) interconnected through windows which are eight atom rings, ca. 0.38 nm. While HZSM-5 is a three dimensional channel zeolite based on 10-atom rings versus the in HSAPO-34, and it contains two types of interconnecting channels: straight channels (5.6 × 5.3 Å) and sinusoidal channels (5.5 × 5.1 Å). It is now popularly known that, over cage-type zeolite like HSAPO-34, ethene and propene are the main volatile products and the methanol conversion reaction mainly goes through the aromatic-based HCP mechanism and polymethylbenzenes like hexaMB are the most active aromatic compound.3 While over zeolite without cages but channel intersections like HZSM-5 catalyst certain amount of higher olefin and alkane products as well as aromatics can be found and Olsbye et al. found that aromatic species with smaller size were more active.18 Moreover, besides carbenium and polymethylbenzenes (polyMBs), olefins may also act as another kind of active HCP species over HZSM-5.11,12 This leads to the proposal and establishment of the ‘‘dual-cycle’’ mechanism: in one cycle products are generated by repeated olefins methylation and cracking step, while in the aromatics cycle light olefins are tend to be formed by continuously methylated and dealkylated steps.11,12 Both of the two cycles work efficiently during the methanol conversion reaction over HZSM-5 catalyst. Thereafter, it was further proved that the dual-cycle mechanism also changes significantly over catalysts with different type of channel intersections. For HZSM-22 catalyst, a zeolite material with 1-D channel, the aromatic-based cycle is relatively less effective compared with HZSM-5 catalyst and the methanol conversion reaction mainly follows the olefin-based cycle.33–35 Besides, it was found that, over both HZSM-22 and HZSM-23 zeolites, the external acid sites and pore mouth catalysis also play a key role in the production of olefins through the HCP mechanism.36
Conclusively, the zeolite topology can imposes a significant influence on the detailed reaction mechanism, which may include the molecular size and reactivity of confined species, the inter-relation of dual-cycle mechanism. HZSM-35 is a typical FER-type zeolite with 2-D channel intersections (the structure features 10-ring channels running in one direction and 8-ring channels in a second direction), the space of which is larger than that of the 1-D HZSM-22 but smaller than that of the 3-D HZSM-5.3 The skeletal structure of HZSM-35 is shown in Fig. S3.† As reported earlier, butenes and pentenes are the main olefin products over the FER catalyst.3 Moreover, due to the insufficient room in the FER channels, the cyclization and intramolecular hydride transfer reactions may be hindered.3 Up to now, the recognition of HCP mechanism over the HZSM-35 catalyst is still not clear but is of great significance due to its unique topology. In this research, the reaction mechanism during the MTH induction period over HZSM-35 catalyst was investigated. The active role of aromatics was proved and it was interestingly found that higher methylbenzenes can also act as active centers over the external acid sites. Moreover, the evolution of the dual-cycle mechanism during the induction period was also investigated.
Methanol was pumped into the reactor with a space velocity of 4 h−1. For the toluene co-feeding experiment, toluene was directly mixed with methanol. In order to avoid the product solidification, the outlet line was twined with the heat tape to keep the temperature at 220 °C. The effluent was analyzed by on-line gas chromatography (Angilent GC7890A) equipped with a FID detector and a PoraPLOT Q-HT capillary column.
The methanol conversion reaction was first performed at a higher temperature range (320–450 °C). It's clearly seen that the catalyst is very easy to be deactivated. Even when the temperature was increased to 450 °C (Fig. 1(b)), the catalyst lifetime can last only 60 min which may be attributed to the poor diffusivity of the catalyst. To clearly observe the induction period, methanol conversion reaction was further conducted at a lower temperature range of 270 °C to 300 °C over HZSM-35 zeolite and the corresponding change of methanol conversion with time on stream (TOS) was shown in Fig. 1(a). At 300 °C, the methanol conversion at 2 min was negligibly low and then increased rapidly to ca. 10% at 22 min, which means an obvious induction period exists in the MTH reaction. At a lower temperature of 280 °C, the methanol conversion at 22 min was only ca. 0.4% and then increased gradually to 3% at 100 min. This suggests that the MTH reaction behaviors and induction periods were quite sensitive to the temperature and lowering down reaction temperature prolongs the induction period. The induction period could be as long as several hours when the temperature is lowered to 270 °C. Almost no methanol conversion was observed (<0.3%) before 100 min. After 100 min, an obvious auto-catalytic MTH reaction was observed even the methanol conversion was still very low (<1%) before 200 min. As was reported earlier, during the induction period, sufficient HCP species formed and accumulated to trigger obvious MTH reaction.6 The long induction period implies that the formation of HCP species could be quite difficult at low reaction temperature over HZSM-35 catalyst. In addition, the catalyst deactivated rapidly after the methanol conversion reaches to a maximum value.
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Fig. 1 Conversion of methanol on HZSM-35 zeolite as a function of reaction time at low (a) and high (b) reaction temperature ranges. |
Detailed product distribution with TOS at 270 °C was shown in Fig. 2(b). CH4 and C2H4 were the initially detectable product, while C3H6 and C5 were not detectable until 42 min. The selectivity of all the effluent products kept unchanged during the autocatalysis reaction stage. This corresponds with our previous report very well.6
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Fig. 2 Methanol conversion (a) and effluent distribution (b) as a function of time on stream (TOS) during the MTH reaction at 270 °C. |
As is shown in Fig. 3, the methanol conversion reaction was promoted after co-feeding certain amount of aromatics. With the addition of toluene, the methanol conversion increased more rapidly since the very beginning of the reaction while the increasing rate slowed down after ca. 150 min. In addition, for the co-feeding system, the maximum methanol conversion was 1.1%, lower than that obtained during the pure methanol conversion (1.3%). While for the toluene co-feeding experiment over HZSM-5 catalyst, the induction period was more evidently shortened and the maximum methanol conversion was also greatly enhanced.6 Consequently, the promoting effect of aromatics seemed less effective over HZSM-35 compared with that over HZSM-5 catalyst.6 There may exist two reasons for this phenomenon. On one hand, it may be due to the poorer diffusivity of ZSM-35 zeolite with 2-D channels (10-ring × 8-ring) compared with ZSM-5 material with 3-D channels (10-ring × 10-ring × 10-ring). As a result, the introduced toluene can't effectively diffuse into the HZSM-35 catalyst through the 10-ring channels functioning as active HCP species. Moreover, the limited diffusivity should also be accountable for the advanced deactivation behavior. On the other hand, the weak promoting effect of the introduced aromatics may be caused by its intrinsic low autocatalytic effect over the FER zeolite. Both these two factors seems reasonable and the activity of aromatics during the MTH reaction on HZSM-35 catalyst is still unclear without further investigation.
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Fig. 3 Effect of co-feeding 100 ppm toluene on methanol conversion during the MTH reaction over HZSM-35 catalyst at 270 °C. |
To further clarify the effect of aromatic species on the MTH reaction over HZSM-35 catalyst, a pre-coked catalyst was prepared for the test. The pre-coked sample was prepared as follows: the methanol conversion reaction was performed at 300 °C for 5 min, after that the catalyst was purged with 20 mL min−1 He for 20 min. Then the reaction temperature was lowered down and the MTH reaction over the pre-coked catalyst was carried out at 270 °C, the experiment result was shown in Fig. 4. The promoting effect of the pre-formed retained species is clearly presented, the pre-coked samples had a much higher initial activity compared with the fresh one. No induction period could be observed and it deactivated rapidly since the very beginning of the MTH reaction. This result helps consolidate that aromatic species can act as active reaction centers over HZSM-35 catalyst during the MTH induction reaction despite the restricted space of the channel intersections.
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Fig. 4 Methanol conversion as a function of time on stream during the MTH reaction over fresh catalyst and pre-coked catalyst at 270 °C. |
The retained methylcyclopentadiene compounds in the HZSM-35 catalyst were also found in the GC-MS chromatogram (Fig. 6(a)). According to the library of NIST11, the peaks at retention times of 12.9 min were assigned to tetraMCPs. More importantly, these deprotonated forms of methylcyclopentenyl cations confirmed the formation of PMCPs detected in the NMR measurement. As an important reaction intermediate, the successful capture of tetraMCP+ helps further prove the active participation of aromatics in the MTH induction reaction.
According to the previous research, hexaMB has been proved to an inactive aromatic species over HZSM-5 catalyst.12 However, it was obviously seen that the reactivity of hexaMB was higher than triMBs and the 13C content of it was almost three times of that of xylenes. More interestingly, it was found that the reactivity of 1-E-pentaMB, aromatic with a larger molecular size, was even higher than hexaMB. As is mentioned above, there exist a confinement effect of the zeolite topology on the molecular size and reactivity of the retained aromatic species. This result seems contradictory at first sight. It has been reported that the external acid sites and pore mouth catalysis also play a key role in the production of olefins on ZSM-22 and ZSM-23 zeolites through the hydrocarbon pool mechanism.36 Moreover, the flake-shape of ZSM-35 crystals can be easily stacked together and the aromatics may function as active HCP species in the inter-crystalline pores. Thereafter, it can be supposed that aromatic species with larger molecular size can also act as active centers over the external acid sites.
The 13C content of ethene and propene were close to that of tetraMB and tetraMCP, implying the participation of these retained active HCP species in the generation of ethene during the induction period.11,12 The 13C content of higher alkene products like butenes was higher than that of ethene and propene which suggested the generation of higher alkene possibly followed the olefin methylation and cracking route. The result of 12C/13C-methanol switch experiments at TOS = 5 min indicated that both the aromatic- and olefin-based cycle work efficiently in the earlier stage of the induction period.
Besides the reduced reactivity of all the confined organics, the activity order of the retained species also changed obviously. The reactivity of the retained methylbenzens decreased in the order of 1-E-pentaMB > pentaMB > hexaMB > tetraMBs > triMBs > xylenes, which is almost in accordance with the decreasing order of their molecular size. The 13C content of 1-E-pentaMB, pentaMB and hexaMB were much higher than that of the others and 1-E-pentaMB with the biggest molecular size was observed as the most reactive retained species. Moreover, according to the GC-MS analysis (Fig. 5(b)), pentaMB and hexaMB were the major aromatic species under current condition. Considering the high reactivity of pentaMB and hexaMB, they turned to be the main active HCP species during the latter stage of MTH induction period. At this point, the catalyst began to deactivate and aromatic molecular with the larger size should be less active due to the steric effect in the ZSM-35 channels. However, as proposed above, the aromatic-based cycle may also proceed on the external acid site of HZSM-35 catalyst. As a result, the observed higher reactivity of 1-E-pentaMB, and hexaMB further provide us a direct evidence for the supposal.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra09237c |
This journal is © The Royal Society of Chemistry 2016 |