Di Wang,
Meihong Liu,
Xianyou Wang*,
Ruizhi Yu,
Gang Wang,
Qifang Ren and
Xiukang Yang
Key Laboratory of Environmentally Friendly Chemistry and Applications of Ministry of Education, Hunan Province Key Laboratory of Electrochemical Energy Storage and Conversion, School of Chemistry, Xiangtan University, Xiangtan 411105, China. E-mail: wxianyou@yahoo.com; Fax: +86 731 58292061; Tel: +86 731 58292060
First published on 2nd June 2016
Na-doped porous lithium-rich (Li-rich) cathode microspheres (∼1 μm) were firstly prepared via the solvothermal method and subsequently a high-temperature calcination process. X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and nitrogen adsorption–desorption isotherms were used to characterize the structure and morphology of the as-prepared cathode material. It has been found that the as-prepared material has an obvious internal porous structure with the existence of 5 at% Na ions. Besides, the obtained cathode material possesses excellent electrochemical characteristics. For example, it can deliver a high initial discharge capacity of 305.2 mA h g−1 between 2.0 V and 4.6 V at a rate of 0.1C at room temperature and the retention of the capacity is still as high as 88.2% after 200 cycles. Furthermore, the electrochemical impedance spectroscopy (EIS) results also show that the introduction of Na ions can decrease the charge transfer resistance of the as-prepared cathode material. The excellent electrochemical performance of the as-prepared cathode material can probably be attributed to the improved stability of the bulk lattice and the expanded Li slab space, which facilitates lithium ion diffusion and effectively enhances the stability of the layered structure of the materials.
Considering the fact that the drawbacks of these materials can be adjusted efficiently through controlling their structures, several strategies have been successfully developed to fabricate materials with different morphologies and desired micro- or nanostructures. One effective approach is to modify the surface of the cathode active materials with conductive polymers as well as inorganic materials such as poly(3,4-ethylenedioxythiophene) (PEDOT), oxides (Al2O3, TiO2), phosphates (AlPO4, CoPO4), and fluorides (AlF3).8–10 The coating layers can really alleviate the elimination of the oxygen vacancies and the decomposition of the electrolyte so as to decrease the initial irreversible capacity and effectively prevent attack of the surface of the electrode by HF in the electrolyte.11 However, this beneficial effect may be contrasted with an increase of the battery impedance resulting from the insulating nature of coating media in segmental materials. In addition, the coating layer is usually so thin and heterogeneous that it can wear off the cathode surface during long-term cycling if it is subjected to continuous HF attack, leading to a slow fading of the capacity during extensive cycling.12,13 Besides, it has been reported that shortening the Li ion migration length may be a more effective way to improve the rate performance. This also triggers investigations about nano-modification technology for cathode materials in order to improve the rate performance of Li-ion batteries. Compared with the secondary particle size, the primary particle size usually has a greater influence on the electrochemical and physical properties.12–15 However, for Li-rich materials, if the particle size decreases to the nanoscale, side-reactions will be promoted due to the lower packing density and higher specific surface area of the nanoparticles. It is not necessarily true that a smaller particle size will certainly achieve a better electrochemical performance.15,16 A hollow structure is another interesting method to improve the electrochemical performances of the cathode materials. Firstly, the cavity in the hollow structures can provide extra active sites for Li+ storage, which is beneficial to enhance the specific capacity. Secondly, this type of structure can provide a shorter path for Li+ ion diffusion and meanwhile has a larger electrode–electrolyte contract area for Li+ flux across the interface, resulting in an improvement of the rate capacity.17–19 However, the preparation of a hollow structure for the micro-particles requires a more complicated design process and control model. Therefore, it is still a great challenge to form hollow structures for Li-rich metal oxides while controlling the interiors, despite its popularity in simple metal oxides.20 Compared with a hollow structure, a porous structure is a much better approach for the improvement of the electrochemical performance due to its higher packing density and better structural stability based on the void space within each sphere. It is believed that the structural advantages of the porous microsphere may include the high packing density and the decrease of electrode polarization in the active layer.10 These advantages can provide the enhanced specific capacities that originate from the extra active sites used for the storage of Li+ within the holes. Furthermore, based on the conception of the microsphere or nanosphere, preparation and structural control of the porous structure are easier than for a hollow structure. In addition to the methods listed above, element doping is another effective method to tune the structure and performances of electrode materials. For example, a better capacity retention and higher discharge capacity for LiMnO2 have been achieved after Zn, Fe, Co, Cr, or Al doping, and improved cycling stability, lithium diffusivity, and electronic conductivity have also been observed after Cr or Ru doping of Li2MnO3.21–24
In consideration of the advantages and disadvantages of the above mentioned strategies, it is vitally important to choose a befitting preparation method to improve more effectively the electrochemical performance of materials. In our previously reported works,25–27 a sphere Li-rich layered material with an average diameter of 1 μm was synthesized via the solvothermal method. Furthermore, although doping with Na ions has been reported as an effective method to improve the electrochemical performance of cathode materials,28 its combination with a porous structure has rarely been reported, which can not only meet the requirements of controllability and stability of the interior structure by the introduction of Na ions into the porous structure, but can also enhance the electrochemical conductivity and cycling stability by the freer Li+ insertion/extraction processes. Besides, there is a large ionic radii difference between the Na ion (rNa+ = 1.02 Å) and the transition metal ions (Ni2+, Mn4+, or Co3+), and a larger driving force can be generated to separate the alkali ions from the transition metal layer thus avoiding substantial alkali ion/transition metal ion disorder. At the same time, introducing Na ions into the Li layer can stabilize the bulk lattice and expand the Li slab space so as to facilitate lithium ion diffusion and effectively enhance the stability of the layered structure.10,28 Comparing with a hollow structure and a concentration-gradient structure, a porous structure is considered to be a feasible and befitting design for this microsphere because this structure can keep the structural integrity via a moderate and controllable method, and the porous structure can provide extra active sites for Li+ storage in the meantime.29 Thus, in order to further improve the electrochemical performance of the as-prepared Li-rich cathode material, e.g., the cycle stability, rate performance, and initial coulombic efficiency, this work is mainly focused on the design and preparation of a Na-doped Li-rich microsphere material with a porous structure distributed inside of the spheres.
To attain conversion from the Mn0.6Ni0.2Co0.2CO3 microsphere precursor to the [Mn0.6Ni0.2Co0.2]O4 porous microsphere, thermal treatment was performed at 400 °C for 10 h with a heating ramp of 4 °C min−1 until the products changed color from pink to black. To obtain the Na-doped Li1.4[Mn0.6Ni0.2Co0.2]O2 porous microspheres, the prepared [Mn0.6Ni0.2Co0.2]O4 microspheres (2.2 g) were dispersed in absolute ethanol (50 mL) and mixed with an appropriate amount of NaCO3 under ultrasound conditions for 30 min. After that, the mixtures were thoroughly mixed with an appropriate amount of lithium carbonate, and the mixture was preheated at 500 °C for 8 h, and then calcined at 900 °C for 12 h in air to form the final Na-doped Li1.4[Mn0.6Ni0.2Co0.2]O2 porous cathode material, which was named Na-LMO. In order to make a comparison, a Li1.4[Mn0.6Ni0.2Co0.2]O2 cathode microsphere was synthesized in a similar way to the above, expect the thermal treatment was performed at 400 °C and it was not mixed with Na2CO3. The prepared sample was named LMO to distinguish it from the previous Na-LMO sample.
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Fig. 1 SEM images of the (a) carbonate precursor and (b) oxide precursor, (c) and (d) Na-LMO sample. |
Sample | Li | Ni | Co | Mn | Rate of Li/Ni/Co/Mn |
---|---|---|---|---|---|
Na-LMO | 1.505 | 0.205 | 0.200 | 0.592 | Li1.5Ni0.2Co0.2Mn0.6 |
LMO | 1.497 | 0.204 | 0.200 | 0.592 | Li1.5Ni0.2Co0.2Mn0.6 |
To elucidate the accurate morphologies and detailed crystal structures of the final prepared materials, the results of TEM, high-resolution TEM (HRTEM) and selected area electron diffraction (SAED) studies are shown in Fig. 3. It can be observed from Fig. 3(a) and (b) that each microsphere is composed of numerous primary particles with sizes of several tens of nanometers. In addition, HRTEM images from three different positions (regions (1), (2), and (3)) are displayed in Fig. 3(c) and (d). The apparent lattice fringes in region (2) with an interplanar spacing of 0.47 nm are observed and these fringes are assigned to the planar distance between the (003) planes of the layered LiCoO2 and the clear lattice fringes in region (3) with a d-spacing of 0.203 nm correspond to the (104) plane of the α-NaFeO2 layered structure.26,27 Meanwhile, as for the introduction of Na ions into the Li slab, it can be seen from Fig. 3(c) and (d) that the Na-LMO sample exhibits a cubic shape with distinct edges and corners, which is possibly because introducing Na ions into the Li slab improves the stability of the layer structure so that the growth of the crystal tends to follow the direction of the layer. The lattice fringes with an interplanar spacing of about 0.47 nm are slightly widened, which leads to a more obvious layered structure as can be seen from region (1). A similar result of the widened crystal lattice brought about by the introduction of Na ions is subsequently observed from the XRD results, which is attributed to the introduction of Na ions into the alkali ion layer in the lattice, which substantially enlarges the Li slab space.
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Fig. 3 (a) and (b) TEM images of the Na-LMO sample, (c) and (d) HRTEM images of the Na-LMO sample and the corresponding fast Fourier transform (FFT) images. |
The crystal structures of the LMO and Na-LMO samples were identified with XRD patterns in Fig. 4. It can be clearly observed that all the peaks of the two samples can be indexed based on a hexagonal α-NaFeO2 structure with space group Rm6,7 except the weak superlattice peaks between 20° and 23°, which correspond to the C/2m derived from the short-range superlattice ordering of the Li, Ni, and Mn atoms in the transition metal layers.26 Meanwhile, the two pairs of the (006)/(102) and (018)/(110) peaks of the two samples are well spilt, suggesting a well-defined layered structure formed in the lattice.26–28 Based on a magnifying observation of the (003) peak in Fig. 4 (right), it can be seen that the (003) peak of the Na-LMO sample shows a slight shift toward the lower angle region. This phenomenon indicates that the Na ions have been completely introduced into the alkali ion layer in the lattice, which substantially enlarges the Li slab space.10
In order to further characterize the specific surface areas and porous nature of the Na-LMO and R-LMO samples, nitrogen sorption isotherms were used to determine the pore volumes and PSD in terms of the BET equation and the BJH method. The N2 adsorption–desorption isotherms and PSDs are shown in Fig. 5. It can be seen from Fig. 5 that the Na-LMO sample exhibits a type II with a type of H3 hysteresis loop, which is characteristic of microporous materials.33,34 In addition, as can be seen from the corresponding BJH plots (the inset) recorded from the nitrogen isotherms of the Na-LMO sample, the average pore size is about 19.55 nm, confirming that the sample contains mesopores. However, it can be observed that the pore volumes of the R-LMO sample are much smaller than those of the Na-LMO, indicating that there are few pores in the R-LMO sample. It can be considered that the introduction of Na ions has a positive role in promoting the formation of the porous structure in these cathode microspheres, which is consistent with the results observed by the field emission SEM (FESEM)/TEM images (in Fig. 3).
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Fig. 5 Nitrogen adsorption/desorption isotherms and pore size distribution curves (insets) of the (a) R-LMO and (b) Na-LMO samples. |
In order to estimate the Na concentration in the composite and to determine the chemical states of the constituent elements, other characterization techniques, such as XPS, are still needed; the results of the two samples are exhibited in Fig. 6. All of the binding energies (BEs) in the XPS analysis are corrected for specimen charging by referencing them to the C 1s peak (set at 284.6 eV). It can be seen from Fig. 6 that the Ni 2p3/2 binding energies of the two samples are in accordance with the standard Ni2+ and Ni3+, which are theoretically located at 854.1 eV and 855.1 eV, respectively.26 In addition, the observed binding energies for Co 2p3/2 (780 eV) and Mn 2p3/2 (642.2) in the two samples coincide well with those for the standard Co3+ (779.9 eV) and Mn4+ (642.2 eV), respectively.35 Besides, as can be seen from Fig. 6(b) and (f), the peak of Na 1s can be observed in the sample of Na-LMO. The peak position appears at a binding energy of approximately 1072.19 eV, which is the peak position of the binding energy of Na+ oxide, indicating that the Na element doped as Na+ in the sample of Na-LMO.26,33 The XPS results indicate again that the Na element has been successfully introduced into the porous cathode microspheres as Na+, and the introduction of Na+ has no influence on the oxidation state of the transition metal ion.
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Fig. 6 XPS spectra of (a) and (b) survey spectrum, (c) Mn 2p, (d) Ni 2p, (e) Co 2p, and (f) Na 1s for the Na-LMO and LMO samples. |
As discussed above, a unique porous Na-doped microsphere Li-rich cathode material can be successfully obtained by a solvothermal method and subsequent high temperature solid state method. It will be interesting to study the electrochemical properties of the Na-LMO sample in lithium-ion batteries. The electrochemical performance of lithium cells with a porous Na-LMO electrode and LMO electrode are shown in Fig. 7. Fig. 7(a) and (b) show the charge/discharge curves of different cycles at 0.1C. It can be found that the initial discharge capacity of the Na-doping (Na-LMO) sample at 0.1C is about 305.3 mA h g−1 with a high coulombic efficiency of 88.15% and a low irreversible capacity loss of 41.04 mA h g−1, while the irreversible capacity loss for the R-LMO sample is 66.89 mA h g−1 and the coulombic efficiency is only 81.2%. Similar to most Li-rich cathodes, all the cells exhibited two voltage plateaus around 4.0 and 4.5 V, corresponding to the extraction of lithium ions from the layered structure and the extraction of lithium and oxygen from the Li2MnO3 structure during the first charging process, respectively.14,15 In the meantime, it can be obviously seen from Fig. 7(c) that the Na-LMO sample shows an excellent cycle stability compared with the LMO sample and a stable reversible discharge capacity of 268.9 mA h g−1 and a capacity retention of 87.9% can be observed after 200 charge/discharge cycles. The capacity retention of the Na-LMO sample even reaches 93.1% after 100 cycles, which is apparently higher than the previously reported materials.26,27 These improvements in the Na-LMO sample are ascribed to the more freedom of spaces for the transfer of lithium ions due to the existence of a “porous” structure and the much larger units created by the doping of Na ions.10,15 Thus, the existence of the porous structure and the Na ion introduction lead to a better electronic pathway and a high rate capacity of the electrode active material. The rate performance of the lithium cells in the voltage window 2.0–4.6 V is shown in Fig. 7(d) and the cells are initially cycled between 2.0 and 4.6 V at 0.1C, 0.2C, 0.5C, 1C, 2C, 5C, and 10C for 6 cycles per step. Significantly, the porous Na-LMO electrode delivers a high discharge capacity of 177.2 mA h g−1 even at 10C, whereas only 122.8 mA h g−1 specific capacities can be obtained for the LMO electrode at the same rate. For the Na-LMO sample, porous materials with subunit nano-particles are important for the rate capacity and cyclic stability of the lithium ion battery. The nano-size particles reduce the path of lithium-ion diffusion and increase the number of reaction sites for lithium intercalation/deintercalation, and the interior pores provide spaces to buffer the volume changes during charge–discharge and thus enhance the rate capacity and cyclic stability of the materials.15,16
In order to intensively explore the cause of the improved cycling ability of the Na-doped porous Li-rich cathode materials, electrochemical impedance spectroscopy (EIS) measurements were carried out for the Na-LMO and LMO samples. The corresponding results are shown in Fig. 8 and the corresponding data can be seen in Table 2. As can be seen, both of the two impedance spectra consist of two semicircles in the high and intermediate-frequency ranges and a line inclined at a constant angle to the real axis in the low-frequency range. According to previous EIS studies on this type of layered cathode material,26,27 the first semicircle in the high-frequency region can be mainly ascribed to the Li+ ion diffusion through the SEI film, the second semicircle in the intermediate frequency range can be ascribed to the charge transfer reaction at the interface of the cathode–electrolyte, and the inclined slope in the low frequency region can be assigned to Li+ diffusion (Warburg impedance) in the electrode bulk.25 On the basis of this understanding, Rs represents the internal resistance of the battery, Rf represents the resistance of the SEI film, Rct represents the charge-transfer resistance, and W is the Warburg impedance related to Li+ diffusion.25,26,30 It can be found from the inset in Fig. 8 and Table 2 that the semicircle in the high frequency district for the EIS plot of Na-LMO sample is closer to the Zim axis than the LMO sample, and thus the value of Rs is less than the LMO sample, which signifies a decreased ohmic resistance (Rs) in the Na-LMO sample. In addition, as Na ions create larger unit cells (which has been discussed in previous XRD analysis), it causes better transition metal ion motion and/or migration, thereby improving conductivity through the correlated motion of electrons, thus, the sample with 5 at% doping (Na-LMO) can reciprocate a high conductivity.28,31 It can be seen from Fig. 8 and Table 2 that the charge transfer resistance (Rct) of the Na-LMO sample is much lower than that of the LMO sample. The Na-LMO sample also shows a lower charge transfer resistance after the 100th cycle compared with the LMO sample, which indicates that the Na-LMO sample can effectively suppress the decomposition of the electrolyte to form a thinner SEI film and enhance the kinetics of lithium-ion diffusion due to the enlarged Li slab space. It is believed that the enlargement of the Li slab space by Na doping can facilitate the diffusion and removal of the lithium ion and transition metal ion in the bulk of the material.10,32 In addition, the porous structure in the microspheres provides shorter diffusion pathways for ions as well as faster electron transport during cycling, which is attributed to the extra spaces within the microspheres.
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Fig. 8 Electrochemical impedance spectra after (a) the 1st cycle and (b) the 100th cycle for the Na-LMO and LMO samples. |
Sample | R-LMO | Na-LMO | ||
---|---|---|---|---|
1st | 100th | 1st | 100th | |
Rs | 5.32 | 12.57 | 3.77 | 5.55 |
Rct | 107.30 | 258.80 | 67.08 | 248.5 |
CPE | 5.84 × 10−6 | 5.35 × 10−6 | 1.80 × 10−5 | 8 × 10−6 |
Cp | 0.71 | 0.77 | 0.71 | 0.86 |
This journal is © The Royal Society of Chemistry 2016 |