Claudia Sanfilippoa,
Alessandra Fornib and
Angela Patti*a
aCNR – Istituto di Chimica Biomolecolare, Via Paolo Gaifami 18, I-95126 Catania, Italy. E-mail: angela.patti@cnr.it
bCNR – Istituto di Scienze e Tecnologie Molecolari del CNR, Via Golgi 19, I-20133 Milano, Italy
First published on 6th May 2016
Among some derivatives of milnacipran, a last-generation antidepressive drug with useful application in the treatment of fibromyalgia, N-isobutyramide (±)-4 was identified as a conglomerate-forming compound and characterized using a binary melting diagram and X-ray analysis. Exploiting the conglomerate nature of (±)-4, its enantiomeric resolution by preferential crystallization was shown to be feasible and allowed us to obtain both enantiomers in satisfactory yield and excellent optical purity over a few cycles of entrainment.
Besides all these methods, the resolution of a racemate by crystallization is still the most used approach in the pharmaceutical industry for large scale preparation of enantiopure compounds.14 Crystallization can be classified into two main types, the fractional crystallization of diastereoisomeric salts, which implies the use of a chiral enantiopure resolving agent in equimolecular ratio, and the direct crystallization of one enantiomer from a racemic mixture by preferential crystallization of a conglomerate, which is actually the most economical route to achieve pure enantiomers but is limited in its applicability due to the rather rare occurrence of conglomerates.15–17 Indeed, about 5–10% of racemic mixtures crystallize as homochiral crystals and most of them are salts.
Milnacipran, Z-(±)-2-(aminomethyl)-N,N-diethyl-1-phenylcyclopropane, (±)-1 is an active drug for the treatment of major depressive disorders and has recently attracted interest due to its painkiller effects in the treatment of fibromyalgia.18,19 Milnacipran is marketed in racemic form as IXEL® or SAVELLA®, but recent pharmacokinetic studies on single enantiomers showed significantly higher activity for (1S,2R)-levomilnacipran (F2695), (−)-1 as a serotonin–norepinephrine reuptake inhibitor than the racemic mixture, with less risk of cardiovascular disorders and toxicity.20,21 For this reason, in 2014 the FDA agency approved the use of the enantiopure drug and it was launched on the market under the registered mark FETZIMA® by Forest in a partnership with Pierre Fabre Laboratories.
The preparation of enantiomerically pure levomilnacipran (−)-1 by different procedures, including synthesis starting from chiral substrates, asymmetric catalysis and resolution of the racemic precursors, has been reported.22–26 The enantiomers of (±)-cis-milnacipran (±)-1 were separated by high performance capillary electrophoresis or HPLC on cellulose-based stationary phases and, on a preparative scale, by diastereoisomeric multiple crystallization using commercially available L-(+)-mandelic or L-(−)-tartaric acid derivatives as resolving agents.27–30 Biocatalytic procedures include the enantioselective cyclopropanation of N,N-diethyl-2-phenylacrylamide promoted by a cytochrome P450 mutant and the kinetically controlled resolution of the (±)-1 through lipase-catalyzed enantioselective N-acylation in an organic solvent.31,32
Here, we describe a simple alternative procedure for the preparation of enantiopure levomilnacipran based on the resolution of its N-iso-butyramide derivative (±)-4 by preferential crystallization. This amide was characterized as a conglomerate-forming compound by its solubility and melting point properties as well as by X-ray crystallographic analysis, and an effective protocol for its chiral separation by entrainment was proposed.
All the scalemic amides 2–4 obtained from the enzymatic resolution gave enantiopure crystals from their saturated solutions in MTBE, ethyl acetate or diisopropyl ether at room temperature. However, during the crystallization of 4, we detected an inversion in the sign of the enantiomeric excess of the mother liquor with respect to the starting solution. This anomalous behavior suggested a possible conglomerate nature for crystals of (±)-4 and led us to better investigate its physical properties in view of a possible resolution of this amide by preferential crystallization.
In the crystallization of a chiral compound, three types of crystals can originate: (1) racemic crystals, when the heterochiral (R–S) interactions are stronger than the homochiral (R–R/S–S) ones. This is the most common case (90–95% occurrence), characterized by an ordered and equimolecular mixture of both enantiomers in the crystal lattice; (2) conglomerate crystals (5–10% of cases), in which a single enantiomer is present in the unit cell of the lattice, in consequence of the preferred homochiral interactions, and the whole solid can be viewed as a mechanical mixture of R–R and S–S crystals; (3) a racemic solid solution (or pseudo-racemate), in which both enantiomers are present in the lattice, but are randomly arranged and are not in an equimolecular ratio (very low occurrence), (Fig. 1).33
The crystalline nature of a chiral compound has important implications on the possibility to perform a resolution by crystallization. Indeed, with compounds that form racemic crystals, an enantiopure product can be obtained only in the presence of a suitable enantiomeric excess in the starting material or by resorting to the formation of diastereomeric derivatives, while racemic mixtures giving solid solutions require several crystallization steps to be resolved. On the contrary, racemic mixtures that crystallize as conglomerates offer a valuable opportunity for complete and inexpensive enantiomeric separation on both laboratory and industrial scales, through the preferential crystallization of the desired enantiomer without the need of any resolving agent. In this context, the search for suitable counterions or chemical derivatization, resulting in the change from a racemic compound-forming system into a conglomerate-type, is of practical significance.34,35
For the sake of comparison, when the same experiments were performed on (±)-2 and (±)-3, we always observed a racemic composition of the crystals (Fig. 2).
Rod-shaped crystals from separate crystallizations of (+)-4 and (−)-4 were compared with respect to their morphology by optical microscopy, but no appreciable differences were detected between the two enantiomers. X-ray analysis was then performed on single crystals taken from both the enantiopure samples and the conglomerate precipitate. In the latter case, a monocrystal of large dimensions (2.0 × 1.2 × 0.9 mm) was chosen as a sample suitable for data collection. Both diffractometric investigations provided the same homochiral composition of the single crystals, confirming that (±)-4 crystallizes as a conglomerate rather than a racemic compound. The monocrystal chosen for X-ray data collection of the conglomerate was then submitted to HPLC analysis on a chiral column to assign its absolute configuration, which was (1S,2R). Its X-ray structure is reported in Fig. 3.
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| Fig. 3 ORTEP diagram of the molecular structure of (1S,2R)-(+)-4 (thermal ellipsoids set at the 30% probability level). | ||
Binary melting point diagrams are a useful tool to discriminate racemic compounds from conglomerates on the basis of their typical and different shapes. When the enantiomers form a racemic compound, the diagram displays the maximum value of the melting point for the racemic composition and two symmetrical minima for a eutectic composition, whereas in a conglomerate, a single minimum, coinciding with the 1
:
1 eutectic composition, is observed.36
A binary diagram of 4 was built by determining the melting points of pure enantiomers, a racemic conglomerate and some scalemic mixtures. A plot of the data gave a V-shaped graph with a eutectic composition at (+)-4/(−)-4 = 1
:
1 and Teut = 112 °C, while pure enantiomers melted at T = 137 °C in agreement with the typical values of ΔTenant-rac observed for conglomerate-forming crystals (Fig. 4(a)). Melting enthalpies ΔHenant = 56.2 kJ mol−1 and ΔHrac = 53.1 kJ mol−1 for pure (+)-4 and (±)-4, respectively, were then determined by differential scanning calorimetry (DSC) and the observed difference is in line with values reported for a conglomerate-forming system (Fig. 4(b)).
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| Fig. 4 (a) Binary melting diagram of mixtures of 4 with different enantiomeric compositions. (b) DSC thermograms of (±)-4 and (+)-4. | ||
In order to determine the solubility of (±)-4 and (+)-4 at different temperatures, an amount of solid sufficient to achieve saturation was suspended in MTBE, chosen as the most suitable solvent for crystallization, and the suspension was stirred for 24 h. Quantitative measurements were then carried out by chiral HPLC on the filtered solutions and the data are shown in Table 1.
| Temp. (°C) | (±)-4b (mg mL−1) | (±)-4b (mole fraction × 103) | (+)-4b (mg mL−1) | (+)-4b (mole fraction × 103) | αc |
|---|---|---|---|---|---|
| a Experimental conditions: 30 mg mL−1 of (+)-4 or 60 mg mL−1 of (±)-4, MTBE, 600 rpm stirring, 24 h.b Determined by chiral HPLC.c Meyerhoffer's coefficient. | |||||
| 10 | 5.2 | 1.95 | 2.2 | 0.828 | 2.35 |
| 20 | 9.0 | 3.3 | 4.7 | 1.77 | 1.86 |
| 30 | 12.7 | 4.76 | 6.7 | 2.52 | 1.88 |
The solubility of (±)-4 was about twice that of the pure enantiomer at all temperatures, in good agreement with the so-called “double solubility rule”, Srac = 2Sen (where Srac and Sen are the solubilities of the racemic mixture and the pure enantiomer, respectively), valid for a conglomerate due to the lack of interactions between the enantiomeric species. Meyerhoffer's coefficient, α, given by the solubility ratio of the racemic mixture to the pure enantiomer (expressed in mole fractions), is an useful parameter for setting a successful enantiomeric separation by crystallization and a value of α ≤ 2 is usually considered optimal.37
In the search for the most suitable conditions for the enantiomeric resolution of (±)-4 by entrainment we screened some highly supersaturated solutions with different enantiomeric excesses and each one of them was seeded with enantiopure crystals (1% w/w) of (+)-4 (Table 2). The experiments were carried out in MTBE by dissolving the solid under reflux until a clear solution was obtained, then leaving to cool spontaneously to 25 °C and seeding.
| Entry | Starting materialb (mg, % ee) | Seed (mg) | Time (h) | Collected crystalsb (mg, % ee) | Mother liquorb (% ee) | % EYc | % RYd |
|---|---|---|---|---|---|---|---|
| a Experimental conditions: (±)-4 or (+)-4 with the indicated positive enantiomeric excess (45 mg mL−1), MTBE, 25 °C, no stirring, seeding with (+)-4 enantiopure crystal (1% w/w).b Enantiomeric excess determined by chiral HPLC.c Enantiomeric yield, % EY = 100 × (Wcrystals × eecrystals)/[Winit × (1 + eeinit)/2 + Wseed].d Resolution yield, % RY = 100 × [(Wcrystals × eecrystals) − (Winit × eeinit) − Wseed]/[Winit × (1 − eeinit)/2].e Without seeding. | |||||||
| 1 | 500, 0 | 5 | 1 | 38, +80 | –6 | 11.9 | 10.2 |
| 2 | 500, +2 | 5 | 1 | 35, +82 | –4 | 11.0 | 2.3 |
| 3 | 460, +6 | 4.6 | 2 | 62, +84 | –6 | 21.0 | 4.6 |
| 4 | 470, +12 | 4.7 | 1.5 | 80, +99 | −12 | 29.6 | 8.7 |
| 5e | 450, +12 | — | 2.5 | 72, +99 | −6 | 28.2 | 8.7 |
Crystallizations were performed over a period of 1–3 h and the efficiency of the process was compared in terms of enantiomeric yield, EY, expressed by the ratio of the pure enantiomer recovered in crystals to the available mass of this enantiomer in the starting solution. The amount of pure enantiomer extracted from the racemic mixture by entrainment was given by the resolution yield, RY, in which the mass of the enantiomer responsible for the initial enantiomeric excess and for the seed are taken into the account. When RY = 0, it means that only the excess of the enantiomer is recovered in the crystals and no resolution takes place.
The enantiomeric yield as well as the optical purity of the obtained crystals progressively increased with the enantiomeric excess in the starting mixture and, in all the cases, the enantiomeric imbalance in the mother liquor of crystallization was comparable or higher, but opposite in sign, with respect to that in the initial solution. Starting from mixtures with sufficiently high % ee values (8–12%), seeding was shown to be unnecessary and preferential crystallization proceeded without loss of optical purity in the recovered crystals (Table 2, entries 4 and 5).
In order to check the feasibility of the resolution of (±)-4 by means of successive cycles of entrainment, a highly supersaturated solution of (±)-4 was seeded with 1% of enantiopure (+)-4, and after 2 h, crystals of (+)-4 with 80% ee settled, leaving a solution enriched in the opposite enantiomer, (−)-4. To this solution, an amount of (±)-4 equal to the mass of the collected crystals was added in order to restore the initial supersaturation, and the procedure was repeated again to obtain crystals of (−)-4. After four cycles of crystallization (two for each enantiomer), 96 mg of (+)-4 with 84% ee and 117 mg of (−)-4 with 85% ee were recovered (Table 3). The collected crystals were then recrystallized from MTBE to give enantiopure (+)-4 and (−)-4 in 22% and 26% EY, respectively.
Although the described procedure can be advantageously carried out over several cycles, the data in Table 2, entry 5, prompted us to develop an alternative protocol based on the preferential crystallization of a suitable optically enriched mixture without any addition of (±)-4 or enantiopure seed in the successive cycles, by only exploiting the enantiomeric inversion produced in the mother liquor in each step and restoring the initial supersaturation of the solution through the appropriate reduction of the solvent.
The procedure could be conveniently applied for cases in which the resolution process is mainly targeted to one enantiomer for its added value, for example as a pharmaceutical active principle, since the only enantiomeric imbalance required can be supplied by the unwanted enantiomer.
In the case in hand, we were interested in (+)-4 as direct precursor of levomilnacipran and the starting racemic mixture was then enriched with (−)-4. In a fine optimization, working parameters T = 27 °C, initial concentration 40.0 mg mL−1 and an initial 12% ee allowed us to obtain the best compromise between the crystallization rate, crystal size and enantiomeric yield.
Our protocol proved to be very effective, leading to the isolation of (+)-4 at 49% of the theoretical yield in just four sequential crystallizations (two for each enantiomer). On a laboratory scale, starting from 440 mg of (±)-4 enriched with 60 mg of (−)-4 (ee0 = 12%), we were able to isolate 160 mg of (−)-4, which corresponds to 100 mg of enantiomer extracted from the initial racemic mixture, and 115 mg of (+)-4, both with 94% optical purity (Table 4).
| Cycle | Initial mixture | Recovered crystals | EY | ||||
|---|---|---|---|---|---|---|---|
| mg | (+)-4/(−)-4 | % ee | mg | (+)-4/(−)-4 | % ee | ||
| a Experimental conditions: (+)-4 or (−)-4 (40 mg mL−1), MTBE, 27 °C, no stirring, 18 h. | |||||||
| 1 | 500 | 44/56 | −12 | 107 | 4/96 | −92 | 35.1 |
| 2 | 388 | 55/45 | +10 | 77 | 97.5/2.5 | +95 | 34.3 |
| 3 | 306 | 44/56 | −12 | 53 | 1/99 | –98 | 30.6 |
| 4 | 245 | 54/46 | +8 | 38 | 96/4 | +92 | 26.4 |
It is noteworthy that the whole amount of (+)-4 comes merely from the racemic mixture and further sequential crystallization steps can be carried out with high efficiency up to complete resolution of the initial racemic mixture, provided that the enantiomeric excess in the mother liquor is maintained in the range 8–12% ee.
In comparison with the reported methods for the preparation of (−)-1, which employ chiral reagents or a chiral acid for the formation of diastereoisomeric salts, only a small amount of enantiopure amide is required as a source of chirality and the process can be made more convenient by using the unwanted enantiomer (−)-4 to create the initial enantiomeric excess necessary to trigger the entrainment.
:
30 (v/v) mixture as the mobile phase at a flow rate of 0.5 mL min−1 and UV-detection at λ 225 nm: tR 12.1 min for (1S,2R)-(+)-4 and 14.2 min for the (1R,2S)-(−)-4. Samples of enantiopure (+)-4 and (−)-4 were obtained from the biocatalyzed resolution of (±)-4.32
Melting points were measured using a Mel Temp II Laboratory Device, repeating the measures in triplicate.
After four crystallizations (two for each enantiomer) the collected crystals were dissolved in MTBE and recrystallized to give pure (+)-4 (75 mg, ee > 99%, 22% EY) and (−)-4 (90 mg, ee > 99%, 26% EY).
195 measured reflections, 2687 independent reflections, 2469 reflections with I > 2σ(I), 4.36 < 2θ < 56.86°, Rint = 0.0230. Refinement on 2687 reflections, 215 parameters. Final R = 0.0345, wR = 0.0966 for data with F2 > 2σ(F2), S = 1.040, (Δ/σ)max = 0.001, Δρmax = 0.157, Δρmin = −0.137 e Å−3. CCDC 1469407 contains the supplementary crystallographic data for this paper.†
Footnotes |
| † CCDC 1469407. For crystallographic data in CIF or other electronic format see DOI: 10.1039/c6ra07745e |
| ‡ The amount Wpure enant (g) of enantiopure enantiomer required to obtain a desired enantiomeric excess eef starting from a mass Wrac (g) of racemic mixture is given by the formula: Wpure enant = (Wrac × eef)/(1 − eef). |
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