Bo Tan,
Zhaohui Huang*,
Zhaoyu Yin,
Xin Min,
Yan'gai Liu,
Xiaowen Wu and
Minghao Fang*
Beijing Key Laboratory of Materials Utilization of Nonmetallic Minerals and Solid Wastes, National Laboratory of Mineral Materials, School of Materials Science and Technology, China University of Geosciences (Beijing), Beijing 100083, P. R. China. E-mail: huang118@cugb.edu.cn; fmh@cugb.edu.cn
First published on 29th January 2016
A shape-stabilized composite phase change material (ss-CPCM) comprising polyethylene glycol (PEG) and porous carbon was prepared by absorbing PEG into porous carbon, assisted by ultrasound. In the composite, PEG served as a phase change material for thermal energy storage, and the porous carbon, which was prepared from fresh potato via freeze drying followed by heat treatment, was used as an absorbent that also acted as the supporting material. Various analytical techniques were used to investigate the chemical composition, microstructure, and thermal properties of the prepared PEG/porous carbon ss-CPCMs. Scanning electron microscopy, X-ray diffraction and Fourier transform infrared spectroscopic results indicated that PEG was well absorbed and encapsulated in the porous structure of the carbon and that there was no chemical reaction between them during the phase change process. The shape and exudation stability test results indicated that the PEG/porous carbon ss-CPCMs have excellent shape stability, compared to pristine PEG. The contact angle test suggested that the melting PEG has good level of wettability on the carbon so that melting PEG could be well protected from exudation in the porous carbon by surface tension effects, even if the temperature is higher than the melting point of PEG. Differential scanning calorimetric results showed that the PEG/porous carbon ss-CPCMs have considerable phase change enthalpies and thermal storage capabilities. In addition to this, the latent heats of ss-CPCMs increased with increasing contents of PEG in the composites, and the highest value was achieved when the amount of PEG was 50%. Moreover, the thermogravimetric analysis results showed that the composites had excellent thermal stabilities. Based on the above analyses, the prepared ss-CPCM with 50% PEG content proved to be a promising candidate for thermal energy storage applications.
As a highly efficient method for utilization of energy, thermal energy storage technology plays an important role in improving the imbalance between energy demand and supply.3 Amongst all the materials, phase change materials (PCMs) have attracted a lot of interest in many fields, because of their safety, stability, low price, high energy storage density, and constant phase change temperatures.4 A large amount of latent heat could be stored and released during the phase transition of PCMs at a nearly constant temperature. Depending on different phase change temperatures, phase change materials find applications in various fields such as solar heating systems,5 thermal insulation materials,6 building energy conservation7,8 and so on.
A wide range of promising inorganic and organic PCMs, including ice,9 salt hydrates,10 fatty acids,11 paraffin waxes,12 and n-carboxylic acids,13 have been studied for latent heat storage applications. Amongst the various candidates for PCMs, polyethylene glycol (PEG), an organic macromolecular polymer, is endowed with excellent characteristics, such as high latent heat, congruent melting behavior, good chemical and thermal reliability, lower vapor pressure in the melt, biodegradability, and is commercial available at competitive prices.14 Moreover, PEG can be easily manipulated by changing its molecular weight so that a suitable phase change temperature could be chosen.15
However, the direct application of PEG is limited due to some limitations. Because of low thermal conductivity, which is a common disadvantage of all the organic PCMs, the efficiency of heat transfer decreases. In addition, the leakage of the PCMs occurs when the application temperature is above the melting point.16,17 In order to solve the problems, a process of encapsulation and shape stabilization of PCMs using supporting materials, was developed, which enable the retention of the solid state during the phase-change process of PCMs.18–21 In the past decades, owing to some attractive features of porous carbonaceous materials, e.g. chemical and thermal stabilities, high surface areas, porous structures, and excellent thermal conductivities, many studies on the preparation and characterization of the shape stabilized PCMs using porous carbon materials, such as graphite,22 expanded graphite,23 graphene oxide,24 carbon nanospheres,25 and carbon nanotubes,26 were conducted.
The methods for preparation of porous carbon materials have been extensively investigated.27–29 It is noteworthy that these studies unexceptionally utilized industrial raw materials, such as starch, sucrose, phenolic resins, etc. as the source of carbon. Due to the toxicity of phenolic resins and the high cost of pure starch and sucrose, the large-scale industrial manufacture and applications of PCMs have been restricted. Therefore, it is very meaningful to develop a green and cheaper alternative route to prepare porous carbon materials with desirable properties.
Nowadays, agricultural byproducts and renewable plant resources have become excellent sources for preparing carbon materials for their high yields, low cost, and most importantly due to their unique biological cell structures.30–32 Potato is one of the most important high yielding crops. It is one of the primary raw materials for starch in industrial manufacturing because of its high starch content (14–20%).33 Additionally, the porous cellular structure of potato makes it an ideal candidate for the preparation of porous carbon materials, without the need of any additional foaming reagents. Hence, the use of potato as a raw material for the direct preparation of porous carbon materials is promising.
In this paper, the synthesis and properties of a shape-stabilized composite phase change material based on polyethylene glycol/porous carbon for thermal energy storage is presented. A novel form of porous carbon material was used as the supporting material in the composite, which was directly prepared from fresh potato, rather than industrial starch, through freeze drying followed by heat treatment, whereas PEG was used as a phase change material for thermal energy storage. In this research, the thermal properties and shape stabilities of the composite were all improved compared to pure PEG. This was the result of a synergistic effect between the porous carbon and PEG. Therefore, the shape-stabilized PEG/porous carbon composites proved to be promising candidates for thermal energy storage, which can be applied in the fields, whose application temperatures conform to the phase change temperature of PEG, such as solar heating and building envelopes, during hot summers.
Fig. 1a and b represent the SEM images of porous carbon specimens before and after heat treatment at 900 °C, respectively. It was clear that the faveolate structure was perfectly retained and was benefited by the appropriate heating rate, however, heating reduced the bore diameter. As shown in the Fig. 1b and c, numerous hollow coacervate granules of carbon were formed which appeared like many houselets and were beneficial for the absorption and storage of the phase change materials.
The mercury porosimetry was applied to test the pore size distribution and surface area of the prepared porous carbon. The textural parameters are summarized in Table 1. As shown in the Fig. 2a, the porous carbon possesses a hierarchical pore structures. These pores are irregularly distributed in a large range from several nanometers to several micrometers. The porous carbon has an average pore diameter of 204.7 nm and a porosity of 73.4%. Fig. 2b shows the contribution of differently sized pores on the specific surface area. From the figure, the specific surface areas of the porous carbon mainly originate from the nanopores in the range of 3–100 nm. Additionally, the porous carbon has a specific surface area of 42.6 m2 g−1. Considerable special surface area and high porosity enabled the porous carbon to be used as a promising supporting materials for PCMs.
| Average pore diameter (nm) | 204.7 |
| Porosity (%) | 73.4 |
| Special surface area (m2 g−1) | 42.6 |
![]() | ||
| Fig. 2 Pore distributions of porous carbon (a) and contributions of different sized pore on the surface area (b). | ||
| Samples | PEG (g) | Porous carbon (g) |
|---|---|---|
| ss-CPCM1 | 1.0 | 3.0 |
| ss-CPCM2 | 1.0 | 2.0 |
| ss-CPCM3 | 1.0 | 1.5 |
| ss-CPCM4 | 1.0 | 1.0 |
O and –OH respectively. It suggested that there was adsorbing water in the structure of porous carbon. As shown in the Fig. 5(c), the peaks at 960 and 2869 cm−1 in the spectrum of PEG were due to the typicalstretching vibrations of the –CH2 group. The symmetrical stretching vibrations of C–O and –OH appeared at 1107 and 3480 cm−1, respectively. In Fig. 5(b), all the main absorption peaks of both PEG and porous carbon at 960, 2869, 1107, and 3480 cm−1 appeared as expected. Although some peaks shifted slightly, no obvious new peak was observed. The FT-IR spectra of ss-CPCM4 possesses all primary absorption peaks of the PEG. It indicated that only physical absorption and no chemical interaction existed between PEG and the porous carbon.
In order to investigate the exudation stabilities of the ss-CPCMs, diffusion-oozing circle test was carried out.34 In this test, a filter paper (90 mm) was used to check the exudation of PEG from ss-CPCM4 sample, which absorbed the highest amount of PEG. 3 g of pristine PEG and 3 g of ss-CPCM4 powder were placed in the center of the filter paper respectively, which had a test area of 50 mm2, and heated at 80 °C for 2 h. As seen in Fig. 6c–f, obvious large-scale diffusion blot was appeared on the filter paper with pristine PEG, while only a faint exudation blot was observed on the filter paper with ss-CPCM4 samples and it was restricted to the primary area of 50 mm2, which indicated that there was no leakage during the heating process of ss-CPCM4.
The SEM images of ss-CPCM4 before and after shape and exudation stability experiment are shown in the Fig. 7a and b. The ss-CPCM4 was still porous before the shape and exudation stability test. However, the ss-CPCM4 became much more compacted after the shape and exudation stability experiment. This is due to the melting PEG filled into the pores of ss-CPCM4 during the process of melting. The SEM images indicated that the heating treatment would beneficial for ss-CPCMs compacting.
![]() | ||
| Fig. 7 SEM images of the prepared ss-CPCM4 before (a) and after (b) shape and exudation stability tests. | ||
The results of the above tests suggested that the shape and exudation stability of the PEG/porous carbon composites prepared in this study were quite good.
![]() | ||
| Fig. 8 Photographs of the melting PEG on the porous carbon at 70 °C (a), 80 °C (b), 90 °C (c) and 100 °C (d). | ||
![]() | ||
| Fig. 9 The degree of contact angles between melting PEG and porous carbon at different temperatures. | ||
:
3, 1
:
2, 2
:
3, and 1
:
1) in the composites, was equably absorbed and dispersed in the porous carbon network. PEG was stably and uniformly distributed in the network, constituting the carbon skeleton and granules, under the effect of the capillary and surface tension forces. The porous nature of carbon could provide a reasonable mechanical strength for the whole composite to retain its settled form and prevent leakage of the molten PEG. Hence, there was no deformation and leakage of PEG in the composites as shown in Fig. 6, even at a temperature above the melting point of PEG. Comparing the SEM images of the different ss-CPCMs, it was evident that the microstructures of ss-CPCM1 and ss-CPCM2 had higher porosities relative to the other two composites. PEG was in a hard and dense form in ss-CPCM3 and 4, especially in ss-CPCM4 (Fig. 10d), where there were hardly any pores. This was proportional to the different loading amounts of PEG in the PCM composites.
![]() | ||
| Fig. 11 DSC curves (a), comparison of the melting and crystallization enthalpies (b) and the phase change temperatures (c) of the pristine PEG and ss-CPCMs. | ||
| Samples | PEG/porous carbon ratio | Melting process | Crystallization process | ||
|---|---|---|---|---|---|
| TM (°C) | HM (J g−1) | TC (°C) | HC (J g−1) | ||
| ss-CPCM1 | 1 : 3 |
56.35 | 47.42 | 39.81 | 42.22 |
| ss-CPCM2 | 1 : 2 |
56.30 | 62.40 | 38.60 | 56.61 |
| ss-CPCM3 | 2 : 3 |
56.69 | 74.35 | 38.80 | 66.36 |
| ss-CPCM4 | 1 : 1 |
56.67 | 91.80 | 38.91 | 81.80 |
| PEG | 1 : 0 |
58.27 | 183.42 | 39.04 | 166.81 |
The melting and solidifying temperatures were determined to be 58.27 °C and 39.04 °C for PEG, respectively. This was consistent with the literature values.35,36 The melting temperatures of ss-CPCMs with different proportions of PEG (ss-CPCM1 to ss-CPCM4) were 56.67 °C, 56.69 °C, 56.30 °C, and 56.35 °C respectively, whereas the solidifying temperatures were 38.91 °C, 38.80 °C, 38.60 °C, and 39.81 °C, respectively. In short, the melting and crystallization temperatures of the prepared PEG/porous carbon ss-CPCMs were slightly lower than those of pure PEG. This was probably due to the fact that the addition of porous carbon enhanced the thermal conductivity of the composites or interfered with the crystallization of PEG through physical interactions.35,37
The melting and solidifying latent heats of pristine PEG and prepared ss-CPCMs are shown in the Fig. 11b. The measured melting and solidifying latent heats for PEG were found to be 183.4 J g−1 and 166.8 J g−1, respectively, and for ss-CPCM4, they were 91.80 J g−1 and 81.80 J g−1 respectively. This was proportional to the proportion of PEG in ss-CPCM4, as well as with other ss-CPCMs. From Fig. 11a, it is evident that with the increase in PEG content, the area of the heat storage and release peaks increased, which implied that a high PEG content would result in a high latent heat storage capacity. Carbon, being an inert material, the latent heat could be stored or released only by PEG, during the melting and solidifying processes. Hence, a higher content of phase change material resulted in a high latent heat storage capacity. Therefore, ss-CPCM4 proved to be a promising thermal energy storage material, which not only ensured the highest latent heat storage capacity, which was 91.8 J g−1, when the mass ratio of the PEG to porous carbon was 1
:
1, but also prevented the exudation of PEG and could retain its stable shape.
An important parameter to be considered for practical application of phase change materials is supercooling. As shown in Fig. 11c, the extents of supercooling were calculated, based on the differences between melting and solidifying temperatures of pure PEG and the prepared ss-CPCMs, which are presented in Table 3. The supercooling temperatures were 19.23 °C, 16.54 °C, 17.70 °C, 17.88 °C, and 17.76 °C (PEG, ss-CPCM1 to ss-CPCM4), respectively. This result indicated that the degrees of supercooling for the ss-CPCMs were smaller than that of the PEG, which also suggested that the addition of porous carbon could reduce the degree of supercooling of the composites due to the porous nature of the carbon, which acted as a nucleation agent.38
| Samples | Onset (°C) | Peak (°C) | Endpoint (°C) | Residual mass (%) |
|---|---|---|---|---|
| ss-CPCM1 | 365.3 | 385.1 | 405.1 | 69.1 |
| ss-CPCM2 | 367.4 | 387.3 | 405.9 | 60.2 |
| ss-CPCM3 | 368.8 | 387.2 | 406.1 | 54.1 |
| ss-CPCM4 | 369.5 | 390.3 | 407.0 | 44.0 |
| PEG | 375.5 | 397.4 | 412.2 | 0.1 |
It can be seen in Fig. 12, the weight loss occurred twice during the heating process. The first weight loss occurred between 100–200 °C, in which the little weight loss that occurred was ascribed to the removal of water. The second weight loss at around 390 °C was a sharp one due to the degradation of the PEG molecular chains. Therefore, no significant reaction or weight loss occurred between 25 °C and 365 °C, indicating that PEG/porous carbon ss-CPCM had a good thermal stability below 365 °C.
It is obvious from Fig. 12b and Table 4 that the endpoint temperatures of ss-CPCMs were lower compared to pure PEG, during the process of thermal degradation. The residual masses of ss-CPCMs were all slightly higher than that of pristine PEG. The reason for this is that the molten PEG was absorbed and dispersed in the porous structure of carbon, which could also be seen in the SEM images. Additionally, the porous carbon formed a physical protective barrier around PEG, which confined the transfer of flammable molecules to the gas phase and the transfer of heat from the flame to the condensed phase.39 Therefore, the thermal stability of the composites was improved due to the addition of porous carbon.
| This journal is © The Royal Society of Chemistry 2016 |