Stefânia P. de Souzaa,
Ivaldo I. Juniorb,
Guilherme M. A. Silvaa,
Leandro S. M. Mirandaa,
Marcelo F. Santiagoc,
Frank Leung-Yuk Lamd,
Ayad Dawoode,
Uwe T. Bornscheuer*e and
Rodrigo O. M. A. de Souza*a
aBiocatalysis and Organic Synthesis Group, Chemistry Institute, Federal University of Rio de Janeiro, Rio de Janeiro, Brazil. E-mail: rodrigosouza@iq.ufrj.br
bSchool of Chemistry, University of Rio de Janeiro, Rio de Janeiro, Brazil
cInstitute of Biophysics Carlos Chagas Filho (IBCCF), Federal University of Rio de Janeiro (UFRJ), Rio de Janeiro, Brazil
dDepartment of Chemical and Biomolecular Engineering, The Hong Kong University of Science and Technology, Hong Kong SAR, China
eInstitute of Biochemistry, Dept. of Biotechnology & Enzyme Catalysis, Greifswald University, Greifswald, Germany
First published on 17th December 2015
Immobilization of enzymes is important to improve their stability and to facilitate their recyclability, aiming to make biocatalytic processes more efficient. One of the important aspects is the utilization of cheap, abundant, and environmentally friendly carriers for enzyme immobilization. Here we report the use of functionalized cellulose for lipase and transaminase immobilization. High immobilization efficiencies (up to 90%) could be achieved for the transaminase from Vibrio fluvialis. For immobilized lipase CAL-B as well as the transaminase, good conversions and recyclability could be demonstrated in kinetic resolutions to afford chiral alcohols or amines. Moreover, such application of the immobilized transaminase enabled very high conversions in a continuous-flow process in the asymmetric synthesis of (S)-phenylethylamine (80% conversion, >99% ee).
The commercial large scale application of enzymes is not hampered by a lack of immobilization protocols, since it is easy to find different methods for enzyme immobilization in the literature,4–11 but rather because most of them use expensive carrier materials with prices being prohibitive for large-scale operations. Hence, finding a cheap and readily available support for enzyme immobilizations is crucial for the development of new immobilized biocatalysts. Cellulose is the most abundant biopolymer consisting of a linear polysaccharide chain composed of D-glucose units linked by β(1 → 4) glycosidic bonds, fully decorated with hydroxyl groups. Since the discovery of cellulose in 1839 by Anselme Payen, this natural biopolymer has been used for many different applications ranging from thermoplastic polymers to cellulose nanofibers.12–15
The use of cellulose as a matrix for enzyme immobilization dates from the beginning of the seventies when Kennedy and co-workers have modified cellulose for chymotrypsin A immobilization.16–18 A few years later lipases were also immobilized on cellulose by different methods and successfully used for hydrolytic and esterification reaction.19 As a cheap and abundant biopolymer, cellulose occurs as a very interesting matrix for enzyme immobilization representing an affordable immobilized biocatalyst for large-scale operations.
In continuation of our efforts on the development of carriers and protocols for enzyme immobilization,20–26 herein we report the functionalization of cellulose followed by enzyme immobilization (exemplified for lipase and transaminase) via covalent bonds and its application in the production of chiral alcohols and amines.
Lipase immobilization protocol: 2 mL lipase B from Candida antarctica enzyme solution (5.7 mg mL−1) was dissolved in 10 mL 0.025 mM phosphate buffer pH 7.0 and added to support (2 g). The mixture was stirred for 24 h at 40 °C using a flask shaker or thermomixer, before being filtered and dried under vacuum followed by drying over night at ambient temperature. Immobilization efficiency was evaluated by the difference between initial amount of units added and that in the supernatant after filtration of the immobilized enzyme.
Transaminase immobilization protocol: 5 mL Vibrius fluvialis transaminase solution (8.8 mg mL−1) was dissolved in 30 mL 50 mM phosphate buffer pH 7.5 and added to the support (1 g). The mixture was stirred for 24 h at 30 °C using a flask shaker or thermomixer, before being filtered and dried under vacuum followed by drying over night at ambient temperature. Immobilization efficiency was evaluated by the difference between the initial amount of units added and that in the supernatant after filtration of the immobilized enzyme.
After drying the functionalized cellulose (GCel and ECel) at ambient temperature for 48 h, the enzyme immobilization was performed. For the lipase immobilization, 2 mL lipase B from Candida antarctica solution was dissolved in 10 mL 0.025 mM phosphate buffer pH 7.0. The functionalized cellulose (GCel and ECel) was added (2 g) and allowed to react for 24 hours at 40 °C. Immobilization efficiency was evaluated by the difference between initial amount of enzyme added and that in the supernatant after filtration of the immobilized enzyme (Table 1). For the transaminase immobilization procedure, 5 mL Vibrius fluviaris transaminase solution was dissolved in 30 mL 50 mM HEPES buffer pH 7.5. The functionalized cellulose (GCel and ECel) was added (1 g) and underwent the reaction for 24 hours at 30 °C. No optimization was done in order to first verify the feasibility of using the functionalized cellulose as a matrix for enzyme immobilization. All supports were characterized by infrared (IR), thermogravimetry analysis (TG), scanning electron microscopy (SEM) and X-ray Photoelectron Spectroscopy (XPS) (see ESI† for further details).
Immob. biocatalyst | Immob. efficiencya (%) | Amount of protein (mg g−1 of support) |
---|---|---|
a Immobilization efficiency was evaluated by the difference between initial amount of units added and that in the supernatant after filtration of the immobilized enzyme. | ||
ECel-CalB | 3.5 | 0.2 |
GCel-CalB | 10.5 | 0.6 |
ECel-VF | 90.1 | 40.5 |
GCel-VF | 27.7 | 12.4 |
The immobilization efficiency obtained for Cal-B on epoxy-cellulose (ECel-CalB), Cal-B on glutaraldehyde–cellulose (GCel-CalB), VF transaminase on epoxy–cellulose (ECel-VF) and VF transaminase on glutaraldehyde–cellulose (GCel-VF) are shown on Table 1.
As shown on Table 1, the immobilization protocol developed did not present efficient results for the immobilization of lipase B from Candida antarctica, leading to very low protein incorporation. The VF transaminase leads to good to excellent immobilization efficiencies on both epoxy (up to 90.1%, Table 1) and glutaraldehyde functionalized cellulose. In order to prove the concept of using functionalized cellulose as a renewable support for enzyme immobilization, the two supports were attempted where the immobilization efficiency was higher, C–B on glutaraldehyde–cellulose (GCel-CalB) and VF transaminase on epoxy–cellulose (ECel-VF).
The solid state 13C NMR spectroscopy of the functionalized cellulose clearly demonstrates the incorporation of the APTES and glutaraldehyde in the cellulosic material. The presence of the imino as well as the silyl propyl groups can be inferred by the presence of the signals in 163–164 ppm and the signals at higher field 10–50 ppm, respectively. When the same analysis was performed after the incorporation of the enzyme into the cellulosic support, an increase in the number of signals in the range of 164–180 ppm can be observed, which correlates to the presence of imino and amide functions (see ESI† for further details). This result corroborates the XPS analysis where a peak at the binding energy of 400 eV is observed for the glutaraldehyde-functionalized cellulose (GCel) being an indicator of nitrogen atoms in the sample. For the sample GCel-CalB there is a shoulder peak shown at the binding energy of 402 eV. This shoulder peak is the main difference compared to the GCel sample, meaning that the nitrogen atom is in a higher oxidation state, which can be related to the protein binding to the support (see ESI† for further details). In order to verify the presence of protein on the functionalized cellulose, we decided to perform a confocal laser scanning microscopy (CLSM) experiment to visualize the dispersion of protein into the support (Fig. 1).29,30 As displayed in Fig. 1a (ECel-VF) the white color reveals the presence of well dispersed protein on the surface of cellulose granules. In addition, the CLSM analysis of GCel-VF (Fig. 1b) shows a punctual localization of protein, which reflects the low immobilization efficiency compared to the epoxy-functionalized pattern (Table 1).
With the characterized results, catalytic performances of the immobilized enzymes at different reaction temperatures were evaluated in the designed reactions. The immobilized lipase GCel-CalB was evaluated by the esterification reaction between oleic acid and ethanol (1:
1, 100 mM in heptane and 200 rpm), at different temperatures (50–70 °C) for 1 h. The behavior presented by GCel-CalB was compared to the commercial immobilized lipase Novozyme 435 and the results are presented, as shown in Table 2. A similar evaluation was made for ECel-VF immobilized enzyme, in this case the kinetic resolution of (+/-)-phenylethylamine (PEA) was used as standard reaction at temperatures ranging from 30 to 60 °C. Unfortunately, there is no commercial transaminase that can be used as a positive control for comparison purpose.
Entry | Immob. enzyme | Temperature (°C) | Conversion (%) |
---|---|---|---|
a Reaction conditions: GCel-CalB or Novozyme 435 (10 mg immobilized enzyme in 1 mL reaction media) was evaluated in the esterification reaction between oleic acid and ethanol (1![]() ![]() |
|||
1 | GCel-CalB | 50 | 85 |
2 | 60 | 97 | |
3 | 70 | 84 | |
4 | Novozyme 435 | 50 | 84 |
5 | 60 | 80 | |
6 | 70 | 81 |
A first look at the results presented on Table 2, can take the reader to the wrong assumption that GCel-CalB and Novozyme 435 have the same behavior at different temperatures, but it is worthy to note that Novozyme 435 has 50× more protein attached to the support compared to GCel-CalB, making this one much more efficient than the commercial immobilized enzyme. GCel-CalB was also evaluated at higher temperatures (80 °C) and the results obtained show a similar behavior, leading to the desired product on 75% of conversion (see ESI† for further details). The results for temperature profile of ECel-VF (Table 3) show good results at temperatures ranging from 30 to 50 °C and a slight decrease is observed at 60 °C. Especially for the transaminase, the pH profile was also evaluated in the range between 7.5 and 9.5, where the case at pH 7.5 offered the best result.
Entry | Immob. enzyme | Temp. (°C) | Conv. (%) |
---|---|---|---|
a Reaction conditions: ECel-VF (50 mg immobilized enzyme in 5 mL reaction media) was evaluated using the discontinuous acetophenone assay (5 mL 50 mM HEPES buffer, (±)-PEA 2.5 mM, 5 mM pyruvate, 0.5% DMSO and 800 rpm) at different temperatures. | |||
1 | ECel-VF | 30 | 38 |
2 | 40 | 42 | |
3 | 50 | 43 | |
4 | 60 | 35 |
At this stage we also evaluated the recyclability of the immobilized biocatalysts GCel-CalB and ECel-VF. After each reaction the immobilized biocatalyst was washed three times with buffer and dried at ambient temperature for 24 h and this was repeated five times (Table 4).
Entry | Immob. enzyme | Conversion (%) | ||||
---|---|---|---|---|---|---|
Cycle 1 | Cycle 2 | Cycle 3 | Cycle 4 | Cycle 5 | ||
a Reaction conditions: GCel-CalB or Novozyme 435 (10 mg immobilized enzyme in 1 mL reaction media) was evaluated in the esterification reaction between oleic acid and ethanol (1![]() ![]() |
||||||
1 | Novozyme 435a | 84 | 71 | 56 | 26 | 20 |
2 | GCel-CalBa | 85 | 60 | 54 | 51 | 43 |
3 | ECel-VFb | 43 | 39 | 39 | 40 | 35 |
The findings of the recyclability study show that using the GCel-CalB immobilized lipase a decrease of the conversion was observed in the second cycle compared to the commercial enzyme while Novozyme 435 continues to lose its activity for four consecutive cycles to only 20% conversion. The immobilized transaminase ECel-VF presented a better stability affording the same conversion in fours cycles and only a slight decrease in the last one.
Finally, the newly developed immobilized biocatalysts GCel-CalB and ECel-VF were used for the synthesis of chiral products. The immobilized biocatalysts GCel-CalB was applied in the kinetic resolution of (R,S)-α-phenylethanol using vinyl acetate as acyl donor at 60 °C for 5 h (Table 5).
Entry | Immob. enzyme | Reaction time | Conv.(%) | E | Productivity (g of product per h per mg protein) |
---|---|---|---|---|---|
a Reaction conditions: (R,S)-α-phenylethanol (1 mmol), vinyl acetate (1 mol per eq.) as acyl donor, and 18 mg (15% w/w) immobilized enzyme were reacted in cyclohexane (3 mL) for 2, 4, and 5 h at 60 °C. Enantiomeric excess values (ee) were determined by chiral GC analysis. | |||||
1 | Novozyme 435 | 2 hours | 49 | >200 | 0.053 |
2 | GCel-CalB | 2 hours | 35 | >200 | 1.80 |
3 | 4 hours | 40 | >200 | 1.08 | |
4 | 5 hours | 42 | >200 | 0.91 |
Comparatively, GCel-CalB immobilized enzyme could not mimic the efficiency shown by Novozyme 435, arriving to 49% of conversion after 2 h. However a promising result could be obtained by the use of GCel-CalB with conversions reaching 40% after 4 h. The most important feature of this immobilized biocatalyst is the fact that even a low protein loading can lead to very high productivities (up to 1.8 g of product per h per mg immob. enzyme), which could never be reached by the commercial immobilized enzyme.
The immobilized transaminase ECel-VF was subject to an asymmetric synthesis protocol using acetophenone as starting material. At this stage – since the development of immobilized transaminases is an emerging area – the performance of ECel-VF was evaluated in both, batch and continuous-flow reactors (Table 6).
Entry | Reaction/residence time | Conv. (%) | ee (%) |
---|---|---|---|
a Reaction conditions: 50 mM HEPES buffer (pH 7.5), 10 mM acetophenone, 250 mM alanine, 10% DMSO, LDH-GDH, 1 mM NADH and 150 mM glucose. For the batch experiments, 100 mg immobilized enzyme was used in a total reaction volume of 5 mL on a shaker at 800 rpm at 30 °C. For continuous-flow experiments, 2 g immobilized enzyme were packed arriving on a packed bed with a total volume of 10 mL. | |||
1 | 48 h (batch) | 31 | >99 |
2 | 96 h (batch) | 33 | >99 |
3 | 15 min (cont. flow) | 14 | >99 |
4 | 30 min (cont. flow) | 37 | >99 |
5 | 60 min (cont. flow) | 72 | >99 |
6 | 90 min (cont. flow) | 80 | >99 |
As observed in Table 6, the asymmetric synthesis protocol under continuous-flow conditions is better than in batch mode since lower reaction/residence times are needed and higher conversions could be obtained without compromising the enantiomeric excess. Probably, the continuous-flow system enables to enhance mass transfer and consequently leads to better conversions. The packed bed, after washing for 3 h with HEPES buffer, was stored and re-used with the same behaviour presented before.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra24976g |
This journal is © The Royal Society of Chemistry 2016 |