Xianzhu Ye,
Hua Wang*,
Kang Zheng,
Zhaofeng Wu,
Haifeng Zhou and
Xingyou Tian*
Institute of Applied Technology, Hefei Institutes of Physical Science, Chinese Academy of Sciences, Hefei 230031, People’s Republic of China. E-mail: xytian@issp.ac.cn; wanghua@issp.ac.cn; Fax: +86 5515591434; Tel: +86 551 5591418
First published on 18th January 2016
A simple chemical assembly to construct a compatible nano-TiO2-coating on a wood surface has been reported using polyethyleneimine and (3-aminopropyl) triethoxysilane for recycled wood–polypropylene composites (WPCs). Crystal features, ZETA potential, and FTIR analysis indicated that the assembly was stable and sufficient, which could be verified further using SEM imaging. Via a three-dimensional hydrophobic network in the composite, water absorbance decreased from 2.89 wt% to 0.72 wt%. Ultraviolet and near-infrared resistance were found to be increased for the dispersive nano-network in the composite matrix. In particular, when the assembling nano-interface was 2.0 wt% for the composite, as well as the tensile strength, the elongation at break was enhanced by about 85%. Tg was also enhanced for strong interfacial adhesion and sufficient load transfer. Also, due to the shielding of the nano-network and the coupling aspect of the assembly, the decomposition temperature (Td) of wood and polypropylene were enhanced by 79 °C and 27 °C, respectively.
Some new designs based on wood structure have already come into view. In situ polymerization and ion absorption on wood surfaces have been introduced into WPCs to construct a three-dimensional coating network.6,8–15 Particularly to assemble nano-coatings in ultrasonic environments, self-assembly via ion absorption can be efficient due to its sufficient charge interactions, simple synthetic process and efficient chemical stability. E.g. M. Agarwal stated that conductive paper from wood fibers coated with a nano-composite of carbon nanotubes and conductive polymers could be constructed well, and the conductive property could be controlled efficiently.16 Similarly, chemical assembly can take advantage of the hydroxyl groups of nano-particles and wood fibers to construct a stable reaction and a dispersed nano-interface in WPCs, which is unique and meaningful due to its chemical features when compared with conventional nano-modifications.
Nano-titanium dioxide (TiO2), endowed with excellent structural features and surface activity, has been widely used in mechanical reinforcements and antimicrobial materials.6 Additionally, nano-TiO2 is low cost and non-toxic, and has high chemical stability, and the ability to absorb or scatter UV irradiation. This material, due to its active groups on the surface and dispersed features, has a potential use in this work as a filler for WPCs. By making use of the hydroxyl groups on nano-surfaces, branched polyethyleneimine (PEI) can react with TiO2-particles acutely due to its high electron density and activity in particular, thus making nano-TiO2 cationic and dispersive, which can also solve aggregation to a certain extent due to charge repulsion. In addition, (3-aminopropyl) triethoxysilane (KH550) is used in various polymer composites due to its cross-linking property effect on the toughness, impact strength and creep properties, and sufficient activity allows it to graft with wood fibers with good efficiency, which has been demonstrated efficiently when used as a silane coupling.3,17,18 Finally, in this work, by making use of interactions between amidogen groups and silicon-hydroxyl groups, a chemical assembly to build a compatible nano-TiO2 interface between PEI-TiO2 and KH550-wood in WPCs was studied.
Except for a dispersed nano-network, the PEI and KH550 used in this work also provide the wood fibers with good compatibility with the polymer matrix due to their efficient molecular liquidity and grafting activity, which are meaningful to hydrophobicity, mechanical reinforcement, and thermal shielding. The assembly process in this work adopted ultrasonic technology to keep combinations stable. Via different assembly ratios, the assembling effect was mainly calculated using the ZETA potential, nano-particle size, grafted structure, crystal features and the assembled morphology. Particular emphasis in this paper was also placed on examining the internal mechanism of compatible nano-networks in WPCs as well as the relative functions of the wood–polypropylene composite, including dimensional stability, absorption and reflection in the ultraviolet-visible-near infrared region, mechanical reinforcements, and thermal shielding.
:
silane
:
deionized water = 8
:
2
:
1). Nano-TiO2 particles were soaked in PEI solution (0.2 g, 0.4 g, 0.8 g, and 1.2 g in 500 ml of 1 wt% PEI solution) under ultrasonic conditions for 3 h. By making use of suction filtration, the final KH550-wood and PEI-nano-TiO2 were cleaned using absolute ethyl alcohol five times. Consequently, via adopting 16 g of wood fibers (grafted with KH550) and different ratios of TiO2 (grafted with PEI) under ultrasonic conditions, chemical assembly to construct the nano-coating occurred in a deionized water environment for 3 h. Furthermore, via particle analysis of the residual solution, the assembly was complete in every program.
The wood–polypropylene composite with a chemically assembled nano-interface consisted of 40 wt% wood fibers (16 g) and 60 wt% polypropylene (24 g). Accordingly, the weight percent of the nano-TiO2 mentioned above was 0.5 wt%, 1.0 wt%, 2.0 wt%, and 3.0 wt%. In a torque rheometer, the synthesis temperature was fixed at 175 °C. To avoid wood decomposition, successful smelting occurred when the shearing interaction and the torque-curve value became stable. The final mixture was formed into a sheet shape using a plate rheometer at 180 °C under a uniaxial pressure of 5 MPa, 10 MPa, or 15 MPa per 3 min.
Water absorption (mass fraction) and intensity features were evaluated five times. As in formula (1), this work used the same panel weight before soaking. Soaking was fixed at 23 °C (water temperature) under 101.3 kPa atmospheric conditions for 0 h, 6 h, 12 h, 24 h, 48 h, and 72 h.
![]() | (1) |
The light separation was measured using an ultraviolet-infrared spectrophotometer using a 1 mm plate sample. Relative analysis referred to the formula (2) and (3):
![]() | (2) |
![]() | (3) |
Tensile properties (GB/T 1040-92: 50 mm × 20 mm × 3 mm) and flexural properties (GB 1042-79: 55 mm × 6 mm × 4 mm) were determined using a CMT 4204 universal material testing system (Shenzhen SANS Test Machine Co., Ltd, China) at room temperature with a crosshead speed of 30 mm min−1. The values reported here represent an average of the results of ten tests. The influence on the viscoelasticity produced by the chemical assembly was measured using the dynamic mechanical tester (DMA, 20 mm × 6 mm × 1 mm) with a −50 °C to 160 °C temperature range. The protecting gas was N2 and the heat up rate was 1 °C min−1 at 2 Hz, and the output parameters were E′, E′′ and the loss factor (tan
δ). The thermal decomposition process of the composites was analyzed using TG with the range of 50 °C to 800 °C by using N2 as the protecting gas.
Fig. 2 shows the ZETA potentials and particle sizes of PEI-TiO2 in 500 ml of 1 wt% PEI solution. It can be clearly seen that the grafted PEI-TiO2 was endowed with a stable cationic potential, and the trend decreased with the increase of the TiO2 ratio due to the weakness of the efficient grafting area. When the amount of nano-TiO2 was 0.2 g (0.5 wt% of the WPCs), the highest zeta potential was 47.2 mV, representing the efficient charge grafting. Nano-particle size, an important aspect of nano-WPCs, determines the load transfer and interfacial adhesion largely. As can be seen, in Fig. 2(2), the nano-particle size was influenced obviously by charge repulsion, suggesting that the assembled nano-coating should be affected by the grafting effect. Compared with pure TiO2, the particle dispersion was apparently improved. However, due to the insufficient reaction of single particles and the incomplete charge intensity on the surface, the particle size with charge grafting still increased gradually with a higher ratio of TiO2. For the dispersion and the grafting effect, the results in Fig. 2 are consistent with the primary design.
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| Fig. 2 (1) Zeta potential of TiO2 with different ratios in 500 ml of 1 wt% PEI-solution; (2) particle size of TiO2 under different treatments. | ||
Fig. 3 shows the TEM images of PEI-TiO2. Compared with pure TiO2 (picture a1), PEI-grafting improved the dispersion to a certain extent in picture a2. Picture b1 shows the high-resolution image of PEI-TiO2 (101 crystal face, tetragonal system), which shows that the grafting effect had no apparent influence on the crystal features. Additionally, picture b2 gives the morphology of the grafted coating of PEI (low contrast), which is mainly formed at a thickness of 3–6 nm. Comprehensive results state that PEI-grafting, forming the reaction with single particles, is stable and sufficient.
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| Fig. 3 TEM images: (a1) 1.2 g TiO2 in 500 ml of deionized water; (a2) 1.2 g TiO2 in 500 ml of 1 wt% PEI solution; (b1) high-resolution image of a2; (b2) grafting morphology of a2. | ||
Wood structure, an important factor in determining the comprehensive properties of WPCs, was distinguished before and after assembly. The FTIR spectra showing the grafting effect are shown further in Fig. 4. In picture (1), especially, for KH550-wood, some peaks disappear, i.e., 1130 cm−1 (C–OH) and 1260 cm−1 (CH–OH), and some peaks weaken, for instance, 1520 (–NH), 1750 cm−1 (C
O), 2917 cm−1 (–CH3), and 3409 cm−1 (–OH, free). For chemical reactions, the results show that the wood fiber was grafted efficiently by KH-550. In picture (2), ascribed to the grafting, except for the weakness of –OH (3450 cm−1), peaks of 1510 cm−1 and 1550 cm−1 appear for PEI-TiO2, which demonstrates the existence of –NH2 and –NH efficiently.19 For the KH550-wood–PEI-TiO2 in picture (3), consistent with the assembly design, the newly formed peak at 1040 cm−1 (Si–N bond) shows the interaction between –NH and Si–OH. All of these illustrate that a chemical assembly to construct a nano-TiO2 coating on a wood surface is feasible, which could be applied to other active nano-particles.
The morphology and micro-structure of the wood are shown further in Fig. 5. Compared with pure wood (picture a), wood with chemical nano-assemblies (pictures b–e) are adhered to tightly by dispersive nano-particles, which is attributed to the intense chemical activity and adhering properties of PEI and KH-550. However, for 1.2 g TiO2 on the surface (picture d), there are some aggregates on the surface, which is consistent with the size analysis in Fig. 3. In fact, layers on the wood surface, which are useful to construct a three dimensional nano-network in the WPC matrix, mainly consisted of three coatings: KH-550, PEI, and nano-TiO2. Except for the dispersive nano-coating structure, the organic chain features and grafting activity of PEI and KH-550 allowed the wood fibers to have a good compatibility with the polymer matrix, and thus could improve the homogeneity and mechanical strength at interfacial points.
With a high crystallinity, long polymer chain structure, and high mass fraction (∼50%), the wood strength is mainly dependent on cellulose, which was mainly observed in an I crystal form ((001) and (112), I crystal form).20 Anatase nano-TiO2 is a four-part crystal system, with a single cell consisting of four TiO2 molecules, and the coordination structure forms an n-type semiconductor. The relative diffraction peaks are concentrated on (110), (101), (200), (111), (210), (211), (220), (002), (310), (221), and (301).21 With the grafting of KH550 and PEI, in Fig. 6, it is worth noting that the crystal structure of nano-TiO2 and wood fiber was not influenced obviously, which means that the relative performance would be maintained well during the process of chemical assembly. Most importantly, in Fig. 6(3), wood with the nano-assembly was endowed with a multi-crystal structure, which explained the assembled structure in more detail.
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| Fig. 6 XRD spectra of (1) pure wood and KH550-wood; (2) pure TiO2 and PEI-TiO2; (3) KH550-wood–PEI-TiO2. | ||
Ascribed to a three-dimensional segregated nano-network formed by chemical assembly, the results in Fig. 7 verify that the assembled nano-interface (about 0.5–3 wt%) is functional for hydrophobicity, which is an important factor in outdoor applications.22,23 In fact, except for a firm nano-network, according to wetting theory, a pure PEI-section decreased the shielding effect to a certain extent due to its hydrophilic features and high surface activity.
Additionally, attributed to a dispersive nano-network, the assembled treatment increased the near infrared absorption to some extent while the reflection curves show the opposite trend. As mentioned above, the light absorption (transmittance) of the nano-composite is attributed largely to nano-particle dispersion and nano-particle size, and it can also be assumed that further research into the influence of different nano-particles with chemical assembly is meaningful in the light resistance of WPCs. In this work, chemical assembly provided the nano-TiO2 network with stability and good dispersion efficiency, which could be maintained well in the compounding process (melting and shearing). So the results in Fig. 8 repeatedly demonstrate that the assembled nano-TiO2 network, interlaced in the WPC matrix, is feasible for light separation.
| Sample | Tensile properties | Flexural properties | ||||
|---|---|---|---|---|---|---|
| Tensile strength (Mpa) | Elastic modulus (Mpa) | Elongation at break (%) | Flexural strength (Mpa) | Flexural modulus (Mpa) | Largest flexural force (N) | |
| Pure composite | 12.38 ± 0.32 | 139.30 ± 6.60 | 10.61 ± 0.19 | 52.21 ± 2.89 | 668.40 ± 42.6 | 51.56 ± 2.17 |
| Composite-0.5 wt% | 16.32 ± 0.68 | 155.10 ± 7.48 | 19.66 ± 2.89 | 43.88 ± 4.31 | 598.60 ± 36.3 | 44.45 ± 4.89 |
| Composite-1 wt% | 17.92 ± 1.8 | 163.32 ± 12.80 | 21.24 ± 2.18 | 51.82 ± 3.89 | 812.70 ± 43.8 | 52.78 ± 4.60 |
| Composite-2 wt% | 22.92 ± 1.69 | 198.30 ± 13.20 | 23.91 ± 4.39 | 58.69 ± 6.65 | 1016.60 ± 66.2 | 62.85 ± 4.99 |
| Composite-3 wt% | 19.67 ± 2.1 | 178.80 ± 12.39 | 20.51 ± 5.18 | 51.28 ± 4.28 | 982.50 ± 58.9 | 53.92 ± 6.23 |
In Fig. 9, the viscoelastic properties are shown further. The results state that molecular flowing became easy with an increase of temperature. The storage reached the optimal value when the nano-TiO2 was about 2 wt%. However, the loss factor produced the opposite trend. The peaks at about 11–23 °C, representing the glass transition temperature (Tg) of polypropylene, increased in the tan
δ spectra when with the assembled nano-interface, and it reached 23.2 °C for the composite with 2.0 wt% nano-TiO2 while the same of the pure composite was only 16.8 °C. Except for surface activity and intense interactions between the active nano-particles and chain segments, the adhesive interface also hindered the motion of the chain segments. Furthermore, the SEM images of the tensile fracture sections are shown in Fig. 10. As predicted above, different to the pure composite with a separation structure, nano-dispersion and homogeneity are good in pictures (b), (c), and (d). However, in picture (f), there are some aggregates in the composite with a 3.0 wt% nano-interface, which is likely due to the larger nano-particle size and the weak interfacial reaction. The results illustrate that the nano-particle assembly, constructing the uniform nano-particle dispersion and the strong interfacial interactions between nano-TiO2 and the WPC matrix, is controlled as predicted.
The results in Fig. 11 reflect two points. The first is that the three-dimensional nano-network was constructed well in the assembling process, and the interfacial-TiO2 transferred the heat effectively. The network hindered the diffusion of degradation components from the matrix to the gaseous phase efficiently. The second is that the active coupling effect between PEI-TiO2 and KH550-wood, promoting the polypropylene-separation for wood, increased the difficulty of the wood decomposition to a certain extent. Thus, the chemical assembly to construct a three-dimensional nano-network in recycled WPCs is functional in thermal shielding, which can be further researched by using heat-resistant fillers to guide applications in flame retarding and high-temperature WPCs.
| This journal is © The Royal Society of Chemistry 2016 |