Wei-Hung Chiang
a,
Ting-Chun Linb,
Yan-Sheng Lia,
Yu-Jhe Yangc and
Zingway Pei*bc
aDepartment of Chemical Engineering, National Taiwan University of Science and Technology, Taipei 10607, Taiwan
bDepartment of Electrical Engineering, National Chung Hsing University, Taichung 402, Taiwan. E-mail: zingway@dragon.nchu.edu.tw
cGraduate Institute of Optoelectronic Engineering, National Chung Hsing University, Taichung 402, Taiwan
First published on 23rd December 2015
Simultaneous reduction and defect restoration of graphene oxide nanoribbon (GONR) via plasma-assisted chemistry is demonstrated. Hydrogen (H2) and methane (CH4) gases are continuously dissociated in a plasma to produce atomic hydrogen and carbon-containing ions and radicals carried by the gas flow to react with and remove oxygen functional groups from GONR films. Detailed material characterization confirms that the synergistic effect of simultaneous reduction and defect restoration of GONR occurred during the H2/CH4 plasma treatment. Extensive optical transmittance measurement suggests that the optical energy gap of the as-treated reduced GONR (r-GONR) can be engineered by controlling the plasma exposure time. Systematic electrical measurement indicates that the electrical conductivity of as-treated r-GONR can be enhanced after H2/CH4-plasma treatment. The unique H2/CH4-plasma reduction with characteristics of short process time, high purity, and low temperature compared with conventional thermal and chemical reductions suggests that this nonequilibrium chemical approach can be used for industrial-scale reduction of GONR and graphene oxide (GO).
One of the critical challenges for technological applications of GONR is the presence of oxygen functional groups that must be controlled to precisely tune their electronic and optical properties. Several methods have been reported to reduce the GONR or graphene oxide (GO) including chemical reduction by chemical agents such as hydrazine (N2H4)15,16 or sodium borohydride (NaBH4).17 Treatment of GONR with those chemicals, however, is time-consuming, laborious, and generally ineffective, requiring extra high temperature (usually above 1000 °C) annealing steps.18 Moreover hydrazine is not easy to handle, environmentally toxic, and can introduce impurities in the reduced GO. Thermal annealing in Ar, H2, or ultrahigh vacuum (UHV) environments has been found to remove oxygen effectively.19,20 However, the high temperature condition limits the range of substrates. Therefore, it is still required to develop a low-temperature, facile, and green approaches to reduce GONR. Compared with other chemical methods, plasma technology offers an unique advantage because nonequilibrium reactions can be performed at low temperature and high purity.21 In the case of GONR, the generation of atomic hydrogen from H2 plasma could enable effective removal of oxygen functional groups.18 However, plasmas contain energetic species such as ions that can bombard and sputter or damage such atomically thin materials.22 The defects result from the reduction may affect the graphene quality. Consequently, GONR reduction and defect repair have become crucial issues. Recent studies have demonstrated that the CH4-related plasmas can be used to reduce and repair defects in GO by the CHn+ ions and CHn free radicals generated in the plasma.23,24 However, little has been systematically reported on the effect of CH4-related plasmas on the reduction level and structure change of GONR. Moreover the relationship between the optical and electrical properties of r-GONR treated by CH4-related plasmas and the plasma parameters is still not clear. Overall, there are several advantages of plasma-assisted reduction of GONR. First of all, it is possible to directly reduce the GONR on thermal-sensitive substrates such as polymeric materials due to the lower process temperature in a plasma-assisted reduction. Secondary, defect restoration of GONR can be achieved under CH4-containing plasma, making the materials property of as-treated r-GONR further improved.
Here we report an effective and controllable method to simultaneously reduce the oxygen-containing functionalities and defect repairing of GONR using a H2/CH4-plasma treatment at low temperature of 240 °C. The process temperature in our work is much lower than that of conventional thermal reduction method (usually above 1000 °C),18 making it is promising to directly reduce the GONR on thermal-sensitive substrates such as polymeric materials. Hydrogen and methane gases are continuously dissociated in plasma to produce atomic hydrogen and carbon-containing radicals carried by the gas flow to react with and remove oxygen functional groups from GONR films via radical-assisted chemistry. The main reason for using these two gases was that the ions (H+, CHn+ n = 1–5 and C+) and free radicals (i.e., H and CHn) in the plasma, and neutral gas (H2) that collided on the thin-film surface are easily absorbed, which react with oxygen and generate products (CO, OH, and H2O).24 In particular, H2/CH4- plasma treatment showed more effective in GONR reduction than CH4-plasma treatment. Extensive materials characterizations including Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and micro Raman spectroscopy indicate that GONR can be reduced and density of sp2 graphene domain was increased using a H2/CH4-plasma treatment. Optical transmittance measurement shows that the optical energy gap of the as-treated reduced GONR (r-GONR) can be tuned by simply controlling the plasma exposure time. Systematic electrical measurement indicates that the electrical conductivity of as-treated r-GONR can be enhanced after H2/CH4-plasma treatment. The unique H2/CH4-plasma reduction with characteristics of short process time, high purity, and low temperature compared with conventional thermal reduction suggests that this nonequilibrium chemical approach can be used for industrial-scale reduction of GONR as well as GO.
500 rpm, 30 min) to give crude GNRs solid (Beckman, Avanti J-25). The solid was removed and then bath-sonicated in 60 mL deionized (DI) water for 30 min (IKA-HS7 digital). The material was bath-sonicated again by adding 30 mL HCl, and then the dispersion was centrifuged (24
500 rpm, 30 min). Furthermore, the collected solid was removed and then bath-sonicated in 60 mL ether for 30 min. In the end, the purified GONRs were obtained by collecting the centrifuged (24
500 rpm, 30 min) solid.
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| Fig. 1 The SEM micrographs of (a) pristine MWCNTs and (b) as-produced GONR. (c) The TEM and (d) HRTEM image of as-produced GONR. | ||
FTIR spectroscopy was used to characterize the functional groups of starting GONR and as-treated r-GONRs by CH4 and H2/CH4 plasmas, and the spectra are shown in Fig. 2. The spectrum of starting GONR [Fig. 2(a)] exhibits several peaks including sp2 graphitic C
C stretching, C–OH stretching, C–O–C epoxy asymmetric stretching, C
O carbonyl and C–O epoxy stretching of COOH carboxyl group, at 1585, 1420, 1420, 1730, 1058 cm−1, respectively.9,28,29 The result indicates that the starting GONR composes the oxidized graphene structure, which is consistent with previous work.9,27 After 5 min CH4- or H2/CH4-plasma treatments, the intensities of oxygen functional groups of the as-treated samples were largely decreased [Fig. 2(a) and (b)], suggesting that the oxygen functional groups on the GONR surface were effectively reduced by plasma exposure. In addition, the peak intensity of C
C stretching was found to be increased substantially after 5 min CH4- and H2/CH4-plasma treatments, implying that the transformation of sp3 carbon bonding to sp2 graphene domain was occurred during the treatment.23 The peak intensities of the oxygen functional groups on the GONR were found to be gradually decreased while those of the C
C stretching were increased with the increased treatment time from 5 to 30 min under CH4- and H2/CH4-plasma treatments. To further reveal the treatment time effect on the reduction level of GONR, an empirical quantitative analysis was performed by calculating the ratio of C
O and C
C peaks (C
O/C
C) in the FTIR spectra to emphasize the level of oxidation in the C
C matrix.30 Fig. 3 shows the plot of C
O/C
C ratio as a function of treatment time. It is indicated that the C
O/C
C ratios were significantly decreased from 71.2% to 25.1% and 17.6% with 5 min CH4- and H2/CH4-plasma treatments, respectively, and contentiously decreased to 17.6% and 2.9% after 30 min CH4- and H2/CH4-plasma treatments, respectively. The result suggests that the reduction level and defect repairing of GONR can be controlled by adjusting the plasma exposure time. Moreover, it turns out that H2/CH4-plasma is more effective than CH4-plasma in terms of the efficiency of reduction and defect repairing of GONR (Fig. 3).
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Fig. 3 Plot of C O/C C ratio estimated from the FTIR spectra of GONRs treated with CH4- and H2/CH4-plasmas as a function of plasma treatment time. | ||
XPS was performed to further study the surface functionalities of the starting GONR and as-treated r-GONR by H2/CH4-plasma with varying treatment time, and the result was shown in Fig. 4. Fig. 4(a) shows the XPS C 1s core level spectrum of the starting GONR and, four peaks were indicated including sp2 C–C, C–O, C
O, and O–C
O at 284.7 eV, 286.6 eV, 288.2 eV, and 289.2 eV, respectively.9,24 These assignments are consistent with previous reports of GO and GONR.9,24 The XPS quantification result is summarized in Table 1. As the H2/CH4-plasma treatment time was increased, the peaks corresponding to C–O (286.6 eV), C
O (288.2 eV), and O–C
O (289.2 eV) were continuously reduced [see Fig. 4(b)–(d)], which is in consistent with the FTIR analysis (Fig. 2 and 3). The H2/CH4-plasma assisted reduction was found not only efficient on the reduction C–O bonding, the majority of oxygen species in the starting GONR reduction, but also the C
O and O–C
O species [Fig. 4(c) and (d)] that have been found to decorate the edges of GONR sheets and are believed to be more difficult to remove.31 After 30 min H2/CH4-plasma treatment, the oxygen functionalities were almost removed except a small portion (1.2 atom%) of O–C
O (289.2 eV) in the as-treated r-GONR, showing the effectiveness of reduction of GONR using the H2/CH4-plasma treatment.
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| Fig. 4 XPS C 1s core level spectra of (a) starting GONR, and r-GONRs treated by H2/CH4-plasma with (b) 5, (c) 10, and (d) 30 minutes. | ||
| Time (min) | C–C (atom%) | C–O (atom%) | C O (atom%) |
COOH (atom%) |
|---|---|---|---|---|
| 0 | 61.2 | 28.6 | 7.1 | 3.1 |
| 5 | 62.9 | 27.6 | 7 | 2.5 |
| 10 | 90.2 | 8.3 | <1 | 1.2 |
| 30 | 98.5 | <1 | <1 | 1.2 |
Additional atomic-scale structural changes to the GONR as a result of plasma treatment were evaluated by micro Raman spectroscopy. Fig. 5 shows a series of Raman spectra obtained for starting GONR and r-GONR treated by CH4- and H2/CH4-plasmas with varying treatment time. The Raman spectrum of the starting GONR reveals the D band, G band, 2D band, and, D + G band, at 1350 cm−1, 1605 cm−1, 2702 cm−1, and 2925 cm−1, respectively.32 The prominent D peak is due to structural imperfections created by oxygen functional groups in the carbon basal plane33,34 while the G-band is the so-called characteristic peak of graphite, corresponding to the sp2 carbon bond stretching of E2g mode.33 The 2D band is the overtone of the D-band and typically used to indicate the quality of graphene films,32,35 and the D + G band is attributed to the graphene lattice disorders.36 After each of the various treatments by CH4- and H2/CH4-plasmas with varying treatment time, it is found that the D band was slightly reduced while the 2D and D + G band were both increased. The decreased D band intensity and increased 2D band intensity suggest the sp2 graphene domain size was increased in the as-treated r-GONR by plasma. We further estimate the layer numbers of as-treated r-GONR samples by analyzing the 2D bands in the Raman spectra.32 According to the Raman result, it is suggested that the as-treated r-GONR samples are few-layered graphene structures with layer numbers in the range of 2 to 5.32 The increased D + G band intensity is possibly due to the fact that the increasing of the sp2 graphene domains in the as-treated r-GONR leads to an increase of disorders and domain boundaries. High temperature annealing should be helpful to reduced the D + G band intensity. Previous work suggests that the in-plane sp2 crystallize size can be estimated from the ratio of the intensity of the D to G peaks (ID/IG),37 and Fig. 6 shows the ID/IG of the as-treated r-GONR samples as a function of plasma treatment time. As the plasma treatment time was extended, the further decrease in ID/IG entailed increased reduction and fewer defects. The decline in defects was more substantial and effective following H2/CH4-plasma treatment compared with CH4-plasma, which accords with our FTIR result (Fig. 2). We further noticed that the ID/IG of GONR were significantly reduced from 1.35 to 0.83 with 30 min H2/CH4-plasma treatment, suggesting that the H2/CH4-plasma treatment were not introduce additional defects into the r-GONR and quite effective on the reduction and defect repairing of GONR.
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| Fig. 6 Plot of ID/IG ratio estimated from the Raman spectra of GONRs treated with CH4- and H2/CH4-plasmas as a function of plasma treatment time. | ||
To reveal the relationship between the reduction level and the optical properties of as-treated r-GONR samples, the transmittance of thin film of r-GONR was measured and shown in Fig. 7(a). The Tauc's method was performed to estimate the optical bandgaps (Eg) of different r-GONR samples.38 According to Tauc's formulation,38 the Eg of GONR thin films can be derived from the plot of (αhν)2 versus hν, where α is absorption coefficient, h is the Planck constant, and ν is frequency. The intersection point with the x-axis is the Eg. Fig. 7(b) and (c) show the resultant Tauc's plot and the plot of calculated Eg of as-treated r-GONR film as the function of the H2/CH4-plasma treatment time, respectively. The starting GONR exhibited an optical energy gap of 2.37 eV and, the Eg was decreased gradually with increased plasma treatment time. After 30 min H2/CH4-plasma treatment, the energy bandgap was reached 1.63 eV. This result suggests an intimate relationship between the optical bandgap and the reduction level of the r-GONR. The Eg of r-GONR can be tuned by simply controlling the plasma treatment time in our process. Theoretical and experiment evidence suggests the presence of an energy gap in GO and its direct dependence on the fraction of sp2/sp3 hybridized domains as well as the surface-functionalities. Initially, the insulating characteristics of GONR are well represented (2.37 eV, 0 min) due to the small sp2/sp3 ratio and high surface functionalities, according to the Raman (Fig. 5 and 6) and XPS result [Fig. 4(a)]. Within the first 5 min, a significant reduction is seen in the Eg (2.08 eV, 5 min). This result can be explained by the successful removing oxygen-containing groups indicated by the FTIR and XPS results and the sp2 carbon domain repairing shown in the Raman analysis. Upon continuous plasma exposure for 10 min, the Eg progressively decreases to 1.99 eV. Over the next 20 min, a continuously decrease is seen in Eg, which is in conjunction with the XPS results that show a majority of the moieties being reduced during the same time frame. Upon removal of C
O and O–C
O species that have been found to decorate the edges of GONR sheets and are believed to be more difficult to remove,31 according to the HRXPS analysis [Fig. 4(c) and (d)], the optical energy gap is seen to progress toward values that are generally less characteristic of insulators, and closer to those of semiconductors (1.63 eV, 30 min), which has not been reported for GONR reduction to our knowledge.
Electrical measurement was performed to further understand the effect of reduction level of r-GONR on their electrical properties. The passing current was measured by applying voltage to the two electrodes on the basal plate, which were coated with thin films of starting GONR and as-treated r-GONR by H2/CH4-plasma with varying treatment time. Ohm's law was employed to determine the sheet resistance and electrical conductivity of as-prepared r-GONR films. The sheet resistance equation used was RS = R × W/L, where RS and R represent the sheet and electrical resistances, respectively, and W and L represent the width and length of the passage, and Ω square−1 is the unit of sheet resistance. For the electrical conductivity equation used was σ = 1/RS × t, where σ represents the electrical conductivity, t represents thickness, and the unit of electrical conductivity was (S cm−1). Fig. 8(a) shows the non-linear relationship between the electrical current and voltage characteristics of the starting GONR, suggesting the electrical conductivity is at a relatively lower insulation state. Fig. 8(b) shows the results by comparing the electrical current and voltage characteristics of r-GONR treated by H2/CH4-plasma with varying treatment time. The data were more linear and indicate that the electrical current was enhanced from the original scale of nanoampere (nA) for starting GONR to the scale of ampere (A) of as-treated r-GONR, indicating that the electrical conductivity of r-GONR was improved after plasma reduction. The electrical current of the r-GONR treated by 30 min H2/CH4-plasma was slightly smaller than that of 15 min plasma treatment, and the reason could be due to the thinner film of r-GONR treated with 30 min. The measured sheet resistance [Fig. 8(c)] and the estimated electrical conductivity [Fig. 8(d)] of the r-GONR treated byH2/CH4-plasma with varying treatment time show that as the plasma processing time was increased, the sheet resistance and the electrical conductivity were decreased and increased, respectively. The improvement in the electrical conductivity is most probably due to a higher concentration of sp2 graphene domains in the as-treated r-GONRs suggested from the FTIR and Raman characterizations (Fig. 2 and 4), which leads to enhanced electrical transport via percolation.19 Overall, our optical and electrical measurements suggest an intimate relationship between the optical energy gap and the reduction level of the r-GONR, providing a method to tune the optical energy gap of r-GONR by simply controlling the plasma treatment time. It has been shown that reduction by hydrazine hydrate results in a higher ID/IG ratio that corresponds to a decrease in the sp2 cluster size perhaps caused by the creation of defects, vacancies, or distortions of the sp2 domains due to the removal of oxygen from the graphene sheets.39,40 Our best sheet resistance (∼1.5 × 104 Ω sq−1; [Fig. 8(c)]) is comparable to the lowest reported value for hydrazine treatment, followed by thermal annealing (∼4.3 × 104 Ω sq−1);41 we note that our process is lower temperature and shorter exposure time. Further improvements in the conductivity may be possible by optimizing the exposure time, discharge current, and sample distance.
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