Pongbordin Ukahapunyakulab,
Nurak Gridsadanurak*ab,
Chaweewan Sapcharoenkunc,
Alongkot Treetongc,
Panita Kasamechonchungc,
Pongtanawat Khemthongc,
Mati Horprathumd,
Supanit Porntheeraphatd,
Winadda Wongwiriyapane,
Jiti Nukeawe and
Annop Klamchuen*c
aDepartment of Chemical Engineering, Faculty of Engineering, Thammasat University, Pathum Thani, Thailand
bCenter of Excellence in Environmental Catalysis and Adsorption, Thammasat University, Pathum Thani 12120, Thailand. E-mail: gnurak@engr.tu.ac.th
cNational Nanotechnology Center (NANOTEC), NSTDA, Thailand Science Park, Pathum Thani, Thailand. E-mail: annop@nanotec.or.th
dNational Electronics and Computer Technology Center (NECTEC), NSTDA, Pathum Thani, Thailand
eCollege of Nanotechnology, King Mongkut's Institute of Technology Ladkrabang, Chalongkrung Rd., Ladkrabang, Bangkok 10520, Thailand
First published on 14th January 2016
Here we demonstrate a special technique to control a texture orientation of silver (Ag) thin films using gas-timing (GT) rf magnetron sputtering. By utilizing a GT technique, a dense structure and a high ratio of (111)/(200) of Ag films could be obtained without applying additional energy sources. We found that the GT technique not only provides the ability to adjust the number of sputter species from the target, but also generates the self-energy assisted deposition which related to the atomic peening effect. Furthermore, we found that a high (111)/(200) ratio of Ag films strongly affects the SERS activity of the Ag films due to a hot spot effect. Our results highlight that the texture engineering of metal thin films could be accomplished by using a GT technique.
This enhancement of the crystallinity of Ag thin films with specific turn-on timing value could be frequently observed in the thin films grown via GT technique,20 which related to a balancing between the GT sequences as to the temporal characteristic of the nucleation and the growth of thin films.20 The maximum (111)/(200) ratio of 7.60 could be obtained by GT technique at the turn-on timing of 50 s which is higher than that of 2.91 obtained by conventional rf magnetron sputtering. Fig. 2(b) demonstrates the dependence of turn-off timing on the peak intensity of (111)/(200) ratio of Ag thin films. The turn-on timing of 50 s is used. The results show that the (111)/(200) ratio increases when turn-off timing is prolonged. It should be noted that the turn-off sequence could not be longer than 15 s due to the limitation of equipment. Regarding sputtering process, the total energy of sputtered atoms directly correlated with RF power and working pressure, which could be attributed to the transferred energy of Ar+ to an atom of a target surface, i.e. energy per atom.10–27 Since an abrupt turn-off sequence could be regarded as the reduction of the working pressure, the higher energy of sputtered atoms could be raised in the longer turn-off sequence. To assure of such explanation, the absolute value of the difference in RF bias voltage between turn-on timing and turn-off timing (|Vgas on − Vgas off|) is collected during the GT process as shown in the inset of Fig. 2(b). It can be seen that the |Vgas on − Vgas off| value increases with increasing turn-off timing, implying that the enhancement of energy per atom could be gained at the lower working pressure.10,11,14,19 Thus the enhancement of the energy per atom through the longer turn-off timing might be responsible for the improvement of (111) orientation texture.10,11,14,19 Fig. 2(c) shows the dependence of RF power on (111)/(200) ratio of Ag thin films grown via GT technique (red line) and conventional sputtering (blue line). The turn-on
:
turn-off timing is set at 50 s
:
15 s. The peak intensity of (111)/(200) ratio rapidly increases and saturates above RF power of 100 watts when using GT technique, implying that there is a threshold RF power to enhance the (111)/(200) ratio.11 For the conventional sputtering technique, on the other hand, the (111)/(200) ratio seems to be independent of RF power. Since the energy of sputtered atoms depends on the total energy per number of the sputtered gas, which is directly related to RF power and working pressure, an increasing of the RF power with the constant working pressure does not impact on the total energy in the sputtering system.10,11,14,19,20 Therefore, the ability to increase the energy of the sputtered atoms can be provided when the GT technique is utilized. In other words, the value of (111)/(200) ratio of Ag thin films can be elevated through the GT technique. Fig. 2(d) demonstrates the dependence of working pressure on (111)/(200) ratio of Ag thin films grown via GT technique (red line) and conventional sputtering (blue line). The RF power and turn-on
:
turn-off timing of 150 watts and 50
:
15 are used. It obviously can see that the (111)/(200) ratio strongly depends on the working pressure, especially, when the GT technique is utilized. The maximum value of 40.8 of (111)/(200) ratio can be obtained when the working pressure is at 0.5 × 10−3 mbar. It should be noted that the working pressure could not be operated lower than 0.5 × 10−3 mbar due to the limitation of equipment. On the other hand, the (111)/(200) ratio of Ag thin films grown by the conventional technique slightly increases when the working pressure is decreased. Our results indicate that the effect of working pressure powerfully impacts on the texture orientation of Ag films rather than that of RF power despite without using the GT technique. Recently, Marechal et al. demonstrated that the structure of Ag films sputtered deposited at the low Ar pressure with bias substrate was more oriented in the (111) direction.11 Since the GT technique can deliver the extra-lower working pressure than the based line of conventional one, the higher kinetic energy during the films growth can be raised when the turn-off sequence is operated. The inset of Fig. 2(d) shows the absolute value of the difference in RF bias voltage between turn-on timing and turn-off timing (|Vgas on − Vgas off|) as a function of the working pressure. It can be seen that the |Vgas on − Vgas off| value intensely increase when the working pressure is decreased, implying that the energy of sputtered atoms is powerfully enriched. When the transferred energy increases, therefore, the sputtered atom impinged on the surface of thin films possess the sufficient kinetic energy to enhance the mobility of silver atoms condensed at the film surface.10,11,13,16 Such adsorbed atoms can move to more preferential favoured site, e.g. void, interstitial position and grain boundary, indicating that an atomic peening phenomenon might be responsible for the improvement of the (111) orientation of Ag thin films.10–17 To investigate the effect of atomic peening on Ag film texture, here we have observed the cross-section and morphology of Ag thin films grown via GT technique and conventional sputtering as shown in Fig. 3(a) and (b). The cross-section and the morphology of Ag films are observed by using FE-SEM and AFM, respectively. It should be noted that the thickness of 1 μm of Ag thin films is prepared to compare the distinct difference between the texture of Ag thin films grown via GT technique and conventional sputtering. The results demonstrate that the Ag thin film grown via the GT technique exhibits a finer columnar structure than that via the conventional sputtering.10 This implies that the Ag films deposited via the GT technique should be submitted to a relatively intense bombardment of high-energy particles during the turn-off sequence and then the silver atoms condensed on the film surface can move to the deeper positions in the film texture. Consequently, a fully dense structure of Ag films can be obtained.26 The insets of Fig. 3(a) and (b) demonstrate the morphology of Ag films. It can be seen obviously that the GT technique produces a smaller grain size (∼80 nm) than that of the conventional sputtering (∼200 nm). Therefore, the atomic peening effect emerged from the GT technique is responsible for the fine columnar of Ag film texture due to the ability to enhance energetic mobile atoms on the film surface. Such fine columnar structure resulting from the mobility of adatoms as a function of (111)/(200) ratio can improve the conductivity of Ag thin films as shown in ESI 1.†10,11 Fig. 3(c) shows the grain size and RMS roughness of Ag thin films as a function of (111)/(200) ratio. The peak intensity of (111)/(200) ratio inversely correlates to the grain size and roughness RMS of Ag films, indicating that the capability to adjust the peak intensity of (111)/(200) ratio directly affects on the morphology of Ag thin films. Here we question what is the possible mechanism that the GT technique enables us to induce the texture orientation of (111) Ag thin films. Within the frameworks of the sputtering technique, Ar+ ions are generated via RF excitation or high voltage between anode and cathode.
When Ar+ ions bombard on the target materials, the energy and momentum transferred to atoms at the surface of target can knock some of these atoms off the target surface. Subsequently, such sputtered atoms will travel to a substrate and deposit as a thin film with high kinetic energy. Since the deposition rate of sputtering related to energy and momentum transfer (energy per atom) is proportional to the sputtering yield, which straightforwardly depends on working pressure and RF bias voltage, the ability to optimize the kinetic energy during sputtering process is very important to adjust the sufficient energy for texture orientation.26 Fig. 4(a)–(d) exhibit the deposition rate of Ag thin films grown via the GT technique as a function of (a) turn-on gas-timing, (b) turn-off gas-timing, (c) RF power and (d) working pressure. Noted that full circle is the growth rate of turn-on gas and blank circle is the growth rate of turn-off gas. It can be clearly seen that the deposition rate of turn-on gas is almost higher than that of turn-off gas. Since the turn-off gas sequence can be attributed, as the reduction of the working pressure, the decrease of the deposition rate as to the lower amount of sputtered atoms will raise the energy per atom of particles. Such energetic particles will transfer energy and momentum to Ag atoms condensed on the film surface, resulting that the mobility of adatoms can be occurred as followed the atomic peening effect.26,27 On the other hand, the deposition rate of the turn-on gas sequence can be considered same as the growth rate of thin films prepared by the conventional sputtering deposition. Since the total kinetic energy of the system related to |Vgas on − Vgas off| can be elevated by utilizing GT technique as shown in Fig. 2(a)–(d), the difference in the deposition rate between turn-on and turn-off gas (ΔR) may allow us to determine the enhancement of the texture formation (i.e. the large difference of ΔR effectively enhances crystal orientation, ESI 2†). Although the ΔR seems to be constant in Fig. 4(a) when varying the turn-on gas sequence, the ΔR increases when the turn-off gas sequence is prolonged as shown in 4(b). Furthermore, we found that the ΔR is strongly dominated by working pressure rather than that of RF power, which is corresponding to the increase of |Vgas on − Vgas off| in Fig. 2(c) and (d). Therefore, the alternate GT sequence during the deposition might be the switching mode between deposition mode and self-energy assisted mode, which generate the atomic peening mechanism through high kinetic energy (ESI 3†). Thus, our results highlight that employing the GT technique enables us to control and design the texture engineering of sputtered face-centered-cubic (FCC) metal thin films (e.g. Ag, Au, Cu and Al) without applying any additional energy sources such as heating and RF bias at substrate during growth.
Finally, we demonstrate the utilizing of Ag thin films grown via GT technique as a SERS substrate as shown in Fig. 5(a)–(d). The thickness of Ag thin films is fixed at 200 nm. Fig. 5(a) demonstrates the Raman spectra of MB at the concentration of 1 × 10−13 M on Ag thin films grown by GT technique (green line), Ag thin films grown via conventional sputtering (blue line) and blank substrate (Si, red line). The peak at 520 cm−1 corresponds to the Raman scattering of the crystalline Si substrate. It can be seen that the Raman signal of MB with the concentration of 10−13 M can be observed only when the Ag thin film grown via GT technique is utilized. This indicates that the GT technique enables us to fabricate high sensitivity of SERS substrate. Fig. 5(b) exhibits the dependence of MB concentration on SERS intensity. Noted that the SERS intensity of MB is collected from the characteristic of Raman shift at 1626 cm−1. It can be seen that although the SERS intensity of Ag thin film grown via GT technique rapidly decreases when the concentration of MB decreases from 10−6 M to 10−8 M, the Raman spectra of MB can be found at the MB concentration of 10−13 M (Fig. 5(a)). On the other hand, the SERS intensity of Ag thin film prepared by conventional sputtering cannot be detected below the MB concentration of 10−7 M. For more information, we have determined the enhance factor (EF) to compare the SERS enhancement between Ag thin film grown via GT technique and conventional sputtering. Here the EF is defined as a ratio of elastic scattering intensity per molecule between the presence and absence of SERS.6,7,28–36 The Raman EF is written as
, when ISERS is the enhance intensity of adsorbed MB molecules on the SERS substrate. IRef is the spontaneous Raman scattering intensity from the bulk MB molecules under the laser spot on the blank Si substrate. NRef is defined as the number of the bulk MB molecules excited by the laser without Raman enhance effect.
For MB concentration of 1.0 × 10−3 M, NRef is approximately 1.7 × 108 molecules within a scattering volume of 1000 μm3.6,28,30 NSERS is the number of MB molecules uniformly spreading on the SERS substrate under the laser spot. Using a 100× objective lens, the area of the laser spot is around 1 μm2. Assuming a monolayer of the adsorbed molecules, the value of NSERS under laser excitation is therefore 5 × 105 molecules.6,28,30 By collecting the intensity of characteristic of Raman shift at 1626 cm−1 of Ag thin film grown via GT technique, Ag thin film grown via conventional sputtering and blank from the inset of Fig. 5(b), we can obtain the average values of EF of Ag thin films grown via GT technique and conventional sputtering as 3.40 × 105 and 1.42 × 104, respectively. This result indicates that the EF of Ag thin film grown via GT technique is higher than that of Ag thin film grown via conventional sputtering 1 order. Since the performance enhancement of sputtered SERS substrate can be explained through the hot spots effect5–8,28–36 which directly depends on the morphology of thin films,5–8 here we have collected the RMS roughness, grain size, gap between grain edges and density of grain of Ag thin films by AFM as shown in Table 1. The results demonstrate that the RMS roughness, grain size and gap between grain edges of the Ag thin films grown via the GT technique are smaller than that of the Ag thin films grown via the conventional sputtering. On the other hand, the density of grain size of Ag thin films grown via the GT technique is higher than that of the Ag thin films grown via the conventional sputtering. Although the RMS roughness of the Ag thin film prepared by the conventional sputtering is smaller than that of the GT technique, Lee et al. recently demonstrated that the roughness of sputtered Ag films with the thickness higher than 20 nm could not enhance SERS activity due to limited effect of SERS process.9 Therefore the effect of roughness with the thickness of 200 nm can be eliminated.5,9 For the grain size effect, as the particle size increases, the particles absorb less light and scatter more through inelastic scattering, which should decrease the overall SERS intensity.5,9,28,31–34 Furthermore, the increase in the grain size with the lower density of grain leads to the reduction of the total surface area for adsorption.5,33,34 Since the large EM field enhancement is located at the junction between individual particles, the EM enhancement in these spatially confined hot spots can be larger orders of magnitude than on the individual particle surface.5–9,28–36 Yan et al.31 and McMahon et al.33 showed that the smaller gap between particles give a higher SERS enhancement. This indicates that the smaller gap between grain edges fabricated by the GT technique should be included in the factors that increase SERS enhancement. Fig. 5(c) and (d) exhibit SERS mapping of Ag thin films grown via the GT technique and the conventional sputtering. Noted that the scan speed of 0.3 s per pixel is used. The Raman signal peak of 1626 cm−1 of MB is set to scan for SERS mapping. The MB concentration of 10−6 M is used to observe. It can be obviously seen that the uniformity of SERS signals can be accomplished when the SERS substrate fabricated by the GT technique is utilized. Whereas SERS signals from using the conventional sputtered SERS substrate shows low non-uniform distribution of SERS signals, implying that Ag thin films prepared by GT technique are promising for SERS activities. Noted that the further investigation is in progress. Thus, our results highlight that controlling and designing the texture orientation of Ag thin films through the GT technique enable us to fabricate the high performance SERS substrate.
| Ag thin films SERS substrate | RMS roughness (nm) | Grain size (nm) | Gab between grain edge (nm) | Density of grain (grain per μm2) |
|---|---|---|---|---|
| GT technique | 2.4 | 80.3 | 55.2 | 306 |
| Conventional sputtering | 4.4 | 190.5 | 85.6 | 90 |
Footnote |
| † Electronic supplementary information (ESI) available: Fig. S1 show dependence peak intensity of (111)/(200) ratio on the resistivity of Ag thin films. Fig. S2 show S2. The difference in the deposition rate between turn-on and turn-off gas (ΔR). See DOI: 10.1039/c5ra20390b |
| This journal is © The Royal Society of Chemistry 2016 |