Emi
Kano
*ab,
Ayako
Hashimoto
abcd,
Tomoaki
Kaneko
e,
Nobuo
Tajima
e,
Takahisa
Ohno
e and
Masaki
Takeguchi
abc
aGraduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba, 305-8573, Japan. E-mail: KANOU.Emi@nims.go.jp
bSurface Physics and Structure Unit, National Institute for Materials Science, Tsukuba, 305-0047, Japan
cTransmission Electron Microscopy Station, National Institute for Materials Science, Tsukuba, 305-0047, Japan
dGlobal Research Center for Environment and Energy based on Nanomaterials Science, National Institute for Materials Science, Tsukuba, 305-0047, Japan
eComputational Materials Science Unit, National Institute for Materials Science, Tsukuba, 305-0044, Japan
First published on 23rd November 2015
Metal doping into the graphene lattice has been studied recently to develop novel nanoelectronic devices and to gain an understanding of the catalytic activities of metals in nanocarbon structures. Here we report the direct observation of interactions between Cu atoms and single-layer graphene by transmission electron microscopy. We document stable configurations of Cu atoms in the graphene sheet and unique transformations of graphene promoted by Cu atoms. First-principles calculations based on density functional theory reveal a reduction of energy barrier that caused rotation of C–C bonds near Cu atoms. We discuss two driving forces, electron irradiation and in situ heating, and conclude that the observed transformations were mainly promoted by electron irradiation. Our results suggest that individual Cu atoms can promote reconstruction of single-layer graphene.
Here we report the structures and dynamics of Cu atoms embedded in single-layer graphene as observed by aberration-corrected TEM. We selected Cu because it has a similar electronic configuration to Au and is known to be the best catalyst for graphene growth;13–15 hence, Cu will not etch graphene and is expected to catalyse the growth or modification of graphene structures. We directly observed unique morphological changes in Cu-doped graphene that have not been observed in other metals: reconstruction of graphene grains, various transformations promoted near Cu atoms, and formation and mending of nanopores. First-principles calculations based on density functional theory (DFT) were performed to explain the observed stability and dynamics as well as Cu-assisted transformations of graphene.
The TEM image in Fig. 1a shows more than 10 Cu atoms embedded in ∼4 × 4 nm2 area of graphene. We took TEM images under overfocus conditions to highlight Cu atoms, and Cu atoms appeared 1.8 ± 0.2 times brighter than C atoms. Meanwhile, at underfocus (Scherzer focus) the contrasts are reversed and Cu atoms are more difficult to image. Multislice simulation for the present overfocus conditions yielded a Cu/C intensity ratio of 1.92 (further details of Cu identification are given in ESI Fig. S1–3†).
Most previous studies1,8–11,16 focused on metal atoms in single or double vacancies (Fig. 1b and c), i.e., in the cases when metal atoms substituted for one or two carbon atoms in a pristine graphene lattice. In contrast, the Cu atoms in our experiments exhibited a more complex behaviour and were frequently observed at topological defects in graphene (Fig. 1d–f). We name the corresponding structures according to the number of atoms making up the carbon rings, including the central Cu atom. For example, the Cu atom shown in Fig. 1d makes two six-membered rings and one seven-membered ring with neighbouring C atoms, so we call this structure 667.
DFT calculations suggest that most Cu-related defects are non-planar, except for those containing four-coordinated Cu (Fig. 1c). Three-coordinated Cu atoms (Fig. 1b and d–f) protrude from the graphene surface because single vacancies are too small to accommodate them. The height is the smallest for the 577 structure shown in Fig. 1e, whereas in the 667 configuration several carbon atoms are displaced out of the graphene plane along with Cu. Malola et al.16 claimed that Au preferentially occupies double or larger vacancies to reduce the height; however, we observed no clear correlation between the height and stability (lifetime) of the observed structures. For example, the highly distorted 667 was more frequently observed and had a longer lifetime than the almost planar 577 structure. Krasheninnikov et al.9 found that metal atoms, including Cu and Au, form covalent bonds with the C atoms at the vacancies. The stability depends primarily on the strain around the Cu atoms and the bonding strength between Cu and C; hence, the height of a defect is not a decisive factor.
In addition, Cu atoms physically adsorbed on a pristine graphene surface have been rarely observed, because their diffusion barrier is more than 10 times lower than that of substitutional Cu atoms.17 The energy provided by heating and electron irradiation was sufficient to transform the Cu atoms embedded in graphene but was too large to observe the atoms adsorbed on its surface.
Fig. 2 Reconstruction of graphene. (a) TEM image taken after ∼13 min from the same area as that shown in Fig. 1a. (b) Model of the grain boundary marked by a white box in (a). Five- and seven-membered rings appear in yellow. (c) TEM image taken before the reconstruction. (d) TEM image taken 20 min after (c). Insets in (c) and (d) are FFT images. |
Most grains were disrupted by the local strain induced by the contaminants, and reconstructed via repeated rotation of C–C bonds near Cu atoms to minimize the overall strain. In Fig. 2a, hydrocarbon contaminants on the left side of the image were partially graphitized by electron irradiation, distorting the underlying graphene lattice. Grain #2 was also covered by hydrocarbons (Fig. 2c); it reconstructed after their removal by electron irradiation, albeit with a different orientation.
ESI Movie S1† was taken 15–21 min after Fig. 2c, which shows a different type of reconstruction, namely a grain rotation. In contrast to the former reconstruction, the grains kept the original graphene structure during the reconstruction. Grain #3 retained its orientation until a small pore was mended by Cu atoms, and gradually rotated by about 17° owing to the strain from contaminants on the left and defects on the right side (see ESI Fig. S4†). During this process, many SW defects moved via C–C bond rotation and helped fit grain #3 to its neighbours.
Lehtinen et al.18 found that aggregated interstitials in graphene, which have a strong local curvature in graphene, are energetically more favourable than isolated ones. The same was true of Cu atoms and SW defects: SW defects were reported to distort graphene,19,20 and Cu atoms in our experiment tended to combine with them rather than remain isolated. Cu atoms can also distort graphene, thereby promoting both generation of defects and their healing via C–C bond rotation. Such repeated distortion and reconstruction, promoted by Cu atoms and electron irradiation, gradually changed the graphene structure.
The majority of the observed transformations were C–C rotations near the Cu atoms. C–C rotation #1 was most common and occurred reversibly, while C–C rotation #2 was less frequent (Fig. 3j). We can explain this preference by the number of bonds that break and recombine during each transformation. Two strong C–C bonds break in process #2, whereas #1 involves one C–C bond and one weak C–Cu bond. The binding energies of substitutional C and Cu atoms in graphene were calculated to be 15.7 and 3.9 eV, respectively. Because each C and Cu atom is bonded with three neighbouring C atoms, the energy difference between one C–C bond and one C–Cu bond, or between rotations #2 and #1, is estimated to be ∼4 eV. This scenario explains the relative frequencies of C–C rotations #1 and #2, but not those of the other transformations: it predicts that C–C #1 and C–Cu rotation should be equally frequent, as they both involve one C–C and one C–Cu bond. Meanwhile the C–C #1 process was 3 times more common in our observations. Furthermore, C ejections were rather common, despite their expected high energy barrier, whereas very few Cu ejections were observed. We will discuss this inconsistency later.
We performed first-principles calculations based on DFT, to evaluate the activation energy barrier and the total energy change for each transformation. Our DFT calculations of the energy barrier do explain why the C–C rotations are promoted by Cu atoms. They agree with the analysed observation frequency (Fig. 3j) and stability (lifetime) of each structure and the binding energy estimates mentioned above, although they are simplified models and do not take into account the defect-related lattice distortions in the large area.
Fig. 4a and b show the C–C rotation that converts four six-membered rings into two SW defects. Replacing one C atom with a Cu atom in these figures results in the 666, 667, 567 and 577 defects as shown in Fig. 4d–g, respectively (see ESI Fig. S6† for other Cu configurations). Fig. 4c shows the energy diagram of C–C bond rotation without a Cu atom. The total energy increased by 5.06 eV when a SW defect was created. The top of the barrier corresponds to the transition state with two broken C–C bonds; it is 9.36 eV above the pristine graphene and 4.30 eV above the SW defect level. These values are consistent with a previous report.21 As discussed below, the 9.36 eV energy can be easily supplied by a typical TEM operated at 200–300 kV, but not at 80 kV.
We also calculated C–C bond rotation with Cu atoms (Fig. 4d–f), and found that the energy barrier of C–C rotations was significantly reduced from that in pristine graphene (Fig. 4h). The C–C rotation #1 was most frequently observed, because the energy barrier was reduced to 3.18 eV, and the energy required to return to the 666 structure in Fig. 4d was only 0.84 eV. This reduction came from the low C–Cu binding energy and from the partial passivation of carbon dangling bonds by Cu (see the inset of Fig. 4h).
The stability of each structure depends on the energy barrier height rather than the total energy difference. For example, although the SW defect is 5.06 eV less stable than pristine graphene, once it is created, the energy barrier of 4.30 eV prevents its relaxation from the SW defect to pristine graphene. The 577 structure (Fig. 4g) has a lower total energy than the 667 structure (Fig. 4e); however, there is no transition state between the 577 structure and the 666 structure (Fig. 4d), as shown in Fig. 4h; therefore, it will soon transform into 666 (the pristine structure without SW defects). The Cu atom at the vertex of the pentagon induces a large stress in graphene and therefore is less stable than in the other configurations, despite the low total energy of its optimized structure.
This factor appears in our experimental observations as the defect lifetime. Defects involving five-membered rings, such as 577 and 568, had approximately half the lifetime of the 667 or 677 structures (see ESI Table S1†). The 577 structure can also be regarded as a transition state of diffusion of the Cu atom. The Cu atom in the 666 structure will exchange positions with the neighbouring C atom by the 180° C–Cu rotation. The corresponding energy barrier is 2.32 eV (energy difference between the 577 and 666 states), which is similar to the value of 2.2 eV for Au atom diffusion in graphene.22
When an electron is elastically scattered at an angle θ by an atom, it transfers an energy Et to it;25Et increases with θ and decreases with the atomic mass number (12 and 63.5 for C and Cu, respectively). We used an accelerating voltage of 80 kV because the corresponding Et value is lower than the sputtering threshold energy (∼22 eV (ref. 26 and 27)), which reduces the knock-on damage. However, this low beam energy can still induce transformations in Cu-doped graphene, with carbon atoms being more susceptible owing to their low atomic number. The maximum transfer energies Emax (Et at θ = 180°) are 15.74 eV for C and 2.97 eV for Cu.
The energy transfer model can help explain why C–C bond rotation and C atom ejection were more frequently observed than C–Cu bond rotation and Cu ejection. The energy transferred to Cu atoms cannot exceed 2.97 eV; hence, the observed transformations arose mainly via excitation of C atoms. Electron irradiation less affected Cu atoms; thus, Cu atoms were less mobile than C atoms. Although the binding energy of a Cu atom in a single vacancy is 4–5 times smaller than that of a C atom, Cu atom ejections from the graphene lattice were rarely observed in our TEM experiments. The ejected C and Cu atoms likely moved too fast to be observed by TEM and were trapped by other vacancies or contaminants in graphene. Cu atoms are expected to be more mobile near contaminants or nanoparticles than in a perfect graphene lattice.
For all the transformations described above, the energy transferred from electron beams should be greater than the energy barrier Eb. The scattering cross section σ for an energy transfer Et ≥ Eb is given by23,25
Fig. 5 shows the averaged lifetimes, including all types of structures and transformations, at different current densities (respective lifetime values of typical structures are shown in ESI Table S1†). The green and blue symbols respectively show the experimental values measured at 150 °C and the calculated values, assuming that the energy transferred to C is 7.26 eV (the maximum value for C–C bond rotation near a Cu atom). Although the experimental lifetimes are slightly longer than the calculated ones, their orders of magnitude are the same and both lifetimes are inversely proportional to current density j. For j = 125 A cm−2 at 150 °C, transformations occurred within a few seconds in defective areas, whereas stable structures such as 667, 666, 677 and 5656 in a relatively clean graphene often survived for more than 2 min. We conclude that Cu atoms promote C–C rotation when they are surrounded by many defects, but not when reconstruction of graphene is complete.
As shown in Fig. 5, the effect of temperature on the lifetime t became significant at lower current density j, albeit it was smaller than the electron irradiation effect. In contrast to the energy transferred from the electron beam, the thermal activation energy affects C and Cu equally; hence, increasing the temperature reduced the lifetime of every Cu–graphene configuration. Gan et al.28 measured the diffusion rates of Pt and Au atoms at different temperatures and calculated the diffusion barriers. However, Malola et al.16 pointed out that these results may not be accurate because of the strong irradiation effect. Further observations are necessary for a quantitative discussion of the temperature effect, especially at low electron beam densities (≤125 A cm−2).
Cu atoms and nanoparticles started to evaporate at much lower temperature than the melting temperature of 1085 °C of bulk Cu. Electron irradiation also promoted the aggregation and evaporation of Cu; however, Cu nanoparticles were evaporated only by heating. We took a low-magnification TEM image (ESI Fig. S1c†) and then turned off the beam. About half of the nanoparticles disappeared after 11 h of heating at 300 °C. Cu atoms embedded in the graphene lattice were more stable than the particles physically adsorbed on the graphene surface. The ejection frequency of Cu atoms from the graphene lattice did not increase at 300 °C compared to that at 150 °C. However, above 300 °C, Cu evaporated very rapidly, before promoting Cu substitutions. Such a heating should be avoided while manufacturing Cu-doped graphene devices.
We believe that this unique ability of Cu originates from its electronic configuration specific to noble metals. The binding energy of Cu at the single and double vacancies was calculated to be 3.90 and 5.26 eV, respectively, whereas those of the other transition metals are 6–8 eV.8,9 While diffusing, these metal atoms bind to C atoms and remove them from the graphene lattice. This effect should be much smaller for Cu, Ag, Au (binding energy 2–5 eV) and Zn atoms (binding energy 1–3 eV).8,9
Furthermore, we also calculated the energy difference ΔE between Fe, Cr, and Ni substitutional atoms at SW defects and those at single vacancies without SW defects (models and results are shown in ESI Fig. S6†). We found that their ΔE are ∼1 eV higher than those for the Cu atoms in the same models; hence, compared to Fe, Cr, and Ni, Cu atoms are more stable near SW defects and thereby promote C–C bond rotations and unique reconstructions.
Footnote |
† Electronic supplementary information (ESI) available: Three TEM movies, additional TEM data corresponding to movies, calculated models, and lifetime results. See DOI: 10.1039/c5nr05913e |
This journal is © The Royal Society of Chemistry 2016 |