Ales
Styskalik
ab,
David
Skoda
ab,
Zdenek
Moravec
a,
Craig E.
Barnes
c and
Jiri
Pinkas
*ab
aDepartment of Chemistry, Masaryk University, Kotlarska 2, CZ-61137 Brno, Czech Republic. E-mail: jpinkas@chemi.muni.cz; Fax: +420549492443; Tel: +420549496493
bMasaryk University, CEITEC MU, Kamenice 5, CZ-62500 Brno, Czech Republic
cDepartment of Chemistry, University of Tennessee, Knoxville, TN 37996-1600, USA
First published on 18th February 2016
Non-hydrolytic sol–gel reactions of silicon acetates with trimethylsilyl (TMS) esters of phosphoric and phosphonic acids produce cross-linked matrices containing homogeneous dispersions of silicate and phosphoryl groups connected together by networks of Si–O–P(O) linkages. The condensation degrees reach 80 to 90%. Residual organic groups (10 to 20%) were reacted with a variety of compounds (H2O, Me3SiOSiMe3, POCl3, SiCl4, AlMe3, Al(NMe2)3, and AlCl3) in order to enrich the surface of these porous matrices with Brønsted (
P–OH) and Lewis (tetracoordinated Al) acid functional groups. The differences in the reactivity of
Si–OAc and
P–OSiMe3 groups were utilized for the selective modification at the silicon and phosphorus atoms. The reaction procedures were optimized and significantly porous silicophosphate materials with a high content of either hydroxyl groups or four-coordinated aluminium species were obtained. The activity and selectivity of prepared samples as catalysts for the dimerization of α-methylstyrene were tested. Excellent activities and moderate to very high selectivities were achieved suggesting the potential use of silicophosphate xerogels in heterogeneous catalysis.
Modification of the surface of silica and other oxide materials handled in air usually involves electrophilic substitution – a surface hydroxyl proton is replaced by an anchoring group of the modifier. From this it follows that the modifier molecule must contain a leaving group that forms a stable compound with the hydroxyl proton. For instance the reaction of the Al–Cl moiety with surface Si–OH groups has been used to anchor AlCl3 on the surface of silica (eqn (1)).6 Also Me3SiCl reacts readily with hydroxyl groups eliminating HCl (eqn (2)) and making the silica surface hydrophobic.4 Alkoxysilanes were applied to introduce organic functional groups (eqn (3)) allowing for a wide variety of organic reactions. As an example nitrile alkylalkoxysilane was attached to silica, the nitrile group transformed into the carboxylic group, and the final material – silica modified with carboxylic groups – was utilized for the heterogenization of metal salts.7
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In the case of metal and metal oxide surfaces (alumina, titania, zirconia, etc.), phosphoric and phosphonic acids are suitable grafting agents for the improvement of hydrophobic, anticorrosive, and other properties.9–12 Grafting involves both the coordination of the phosphoryl oxygen to Lewis acidic metal centres, and the condensation of the P–OH functions with surface M–OH groups. Accordingly the coupling agent may act as a mono-, bi- or tridentate ligand on the surface. The M–O–P bonds are in most cases very stable and therefore phosphoric and phosphonic acids provide stable monolayers with high grafting densities.11 In some cases (depending on the pH and the metal oxide used) there are troubles with the dissolution/precipitation process which provides bulk metal phosphonates instead of metal oxides covered with a phosphonate layer. Grafting with esters of phosphonic acids in non-aqueous solvents solved this problem.10 The phosphonate layer provides better results than the siloxane layer for metal and metal oxide surfaces (stability, grafting density, etc.). Unfortunately the grafting of phosphonates onto the silica surface was shown to be problematic due to the hydrolytic instability of Si–O–P bonds.13 However it was found recently that it proceeds smoothly with exclusion of moisture and after heating to temperatures of around 140 °C.14–17
We recently described a new non-hydrolytic ester elimination route to synthesize amorphous microporous silicophosphate xerogels (SiP) by condensing silicon tetraacetate, Si(OAc)4, and tris(trimethylsilyl)phosphate, OP(OSiMe3)3 (TTP) (eqn (4)).18 Substitution of Si(OAc)4 by acetoxysilanes with bridging organic groups, (AcO)3Si–(CH2)n–Si(OAc)3, allowed us to synthesize completely new hybrid mesoporous silicophosphate xerogels (SiC2SiP, eqn (5)).19 Both xerogel families (parent and hybrid) are built from Si–O–P bonds, exhibit large surface areas (230 to 700 m2 g−1) and high homogeneity of Si and P components on the atomic scale. The degrees of condensation (DC, mol% of eliminated trimethylsilylacetate in the course of the reaction) reach 80 to 90%, and therefore xerogels possess residual organic groups, both acetoxy (coming from Si(OAc)4 or (AcO)3Si–(CH2)n–Si(OAc)3 precursors) and trimethylsilyloxy (coming from the OP(OSiMe3)3 precursor) groups. With the knowledge of the DC we can rewrite eqn (4), which describes the complete condensation of organic groups (DC = 100%), and introduce eqn (6) for the real reaction (DC = 80%). The situation is similar in the case of hybrid xerogels with organic bridging groups.
3Si(OAc)4 + 4OP(OSiMe3)3 → Si3P4O16 + 12CH3C(O)OSiMe3 (DC = 100%) | (4) |
(AcO)3Si–(CH2)n–Si(OAc)3 + 2OP(OSiMe3)3 → OPO3Si(CH2)nSiO3PO + 6AcOSiMe3, n = 1, 2, 3, 6 | (5) |
3Si(OAc)4 + 4OP(OSiMe3)3 → Si3P4O13.6(OAc)2.4(OSiMe3)2.4 + 9.6CH3C(O)OSiMe3 (DC = 80%) | (6) |
The work described here is divided into two parts. In the first part we focus on the detailed description of reaction pathways between residual organic groups on the surface of silicophosphate xerogels and various modifiers (H2O, hexamethyldisiloxane, POCl3, SiCl4, AlMe3, Al(NMe2)3 and AlCl3). The organic products of the reactions were identified by GC-MS, while the changes on the xerogel surfaces were followed mainly by IR and MAS NMR methods. The surface area of xerogels was measured by nitrogen adsorption techniques since it is the key feature of heterogeneous catalysts. The second part is devoted to the multi-step chemical modification based on the reactivity of silicophosphate xerogels, affording solid acid catalysts with either Lewis (tetracoordinated Al) or Brønsted (P–OH) acidic groups. The catalytic activities of these materials are described for the dimerization of α-methylstyrene.
Sample | m xerogel [g] | n AcOSiMe3 [mmol] | n H2O [mmol] | n H2O [%] | Yield [g] |
---|---|---|---|---|---|
a Relative to residual AcO–Si![]() ![]() |
|||||
SiPH1 | 0.570 | 1.77 | 0.17 | 5 | — |
SiPH2 | 0.814 | 2.52 | 2.40 | 50 | — |
SiPH3 | 0.946 | 2.93 | 5.58 | 100 | 0.967 |
SiC2SiPH1 | 0.234 | 0.42 | 0.72 | 100 | 0.202 |
Characterization and analyses of the SiPH2 xerogel.
IR (SiPH2, KBr, cm−1) ν: 505 m, 606 vw, 689 vw, 762 m (ρs SiCH3), 852 vs (ρas SiCH3), 1074 vs (ν Si–O–P), 1095 vs (ν P–O–Si), 1259 s (δs SiCH3), 1424 w (δas CH3), 1662 w (δ OH), 2908 vw (νs CH3), 2965 w (νas CH3).
13C CPMAS NMR (SiPH2, ppm) δ: −3.6 (POSiCH3).
29Si CPMAS NMR (SiPH2, ppm) δ: 23.6 (POSiMe3), −115 (SiO4), −214 (SiO6).
31P MAS NMR (SiPH2, ppm) δ: −47 (P(OSi)4), −36 (P(OH)(OSi)3), −26 (P(OH)2(OSi)2), −16 (P(OH)3(OSi), −8 (OP(OH)2(OSi)).
TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 40.6%.
BET: nonporous
Data for SiPH1, SiPH3 and SiC2SiPH1 see ESI.†
Characterization and analyses of the SiPHMDSO xerogel.
TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 53.5%.
IR (SiPHMDSO, KBr, cm−1) ν: 502 m, 606 vw, 654 vw (ν SiC3), 692 vw, 762 m (ρs SiCH3), 849 vs (ρas SiCH3), 1035 s (ν Si–O–P), 1100 s (ν P–O–Si), 1256 s (δs SiCH3) 1300 sh (ν PO), 1418 w (δas CH3), 1541 vw (νs COO bidentate), 2904 w (νs CH3), 2962 m (νas CH3).
13C CPMAS NMR (SiPHMDSO, ppm) δ: 3.8 (POSiCH3 + SiOSiCH3).
29Si CPMAS NMR (SiPHMDSO, ppm) δ: 21.4 (POSiMe3), 13.6 (SiOSiMe3), −111 (SiO4), −214 (SiO6).
31P MAS NMR (SiPHMDSO, ppm) δ: −45 (P(OSi)4), −29 (OP(OSi)3).
BET: 107 m2 g−1.
Data for SiC2SiPHMDSO are provided in the ESI.†
Characterization and analyses of the SiPSi xerogel.
TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 24.6%.
IR (SiPSi, KBr, cm−1) ν: 496 m, 646 w, 764 w (ρs SiCH3), 853 m (ρas SiCH3), 1022 vs (ρ CH3), 1049 vs (ν Si–O–P), 1113 vs (ν P–O–Si), 1261 w (δs SiCH3) 1316 sh (ν PO), 1375 w (δs CH3), 1418 vw (δas CH3), 1541 m (νs COO), 1724 vw (νas COO), 1773 m (νas COO), 2912 vw (νs CH3), 2964 w (νas CH3).
13C CPMAS NMR (SiPSi, ppm) δ: 1.8 (POSiCH3), 18.4 (CH3COO bidentate), 23.6 (CH3COO unidentate), 169.1 (CH3COO unidentate).
29Si CPMAS NMR (SiPSi, ppm) δ: 29.0 (POSiMe3), −67.8 (Cl2SiO2), −91.8 (ClSiO3), −111 (SiO4), −196 (SiO6), −215 (SiO6).
31P MAS NMR (SiPSi, ppm) δ: −42 (P(OSi)4).
BET: 865 m2 g−1.
Data for SiPPhCH2Si are provided in the ESI.†
Characterization and analyses of the SiPP xerogel.
TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 21.8%.
IR (SiPP, KBr, cm−1) ν: 489 m, 759 w (ρs SiCH3), 853 m (ρas SiCH3), 1049 vs (ν Si–O–P), 1093 vs (ν P–O–Si), 1261 w (δs SiCH3) 1302 sh (ν PO), 2918 vw (νs CH3), 2965 w (νas CH3).
13C CPMAS NMR (SiPP, ppm) δ: 2.8 (POSiCH3), 24.5 (CH3COO unidentate).
29Si CPMAS NMR (SiPP, ppm) δ: 26.8 (POSiMe3), −108 (SiO4), −214 (SiO6).
31P MAS NMR (SiPP, ppm) δ: −40 (P(OSi)4), −31 (ClP(OSi)3/OP(OSi)3).
BET: 483 m2 g−1.
Characterization and analyses of the SiPAl1 xerogel.
TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 26.2%.
IR (SiPAl1, KBr, cm−1) ν: 489 m, 689 m (νas AlC3), 766 w (ρs SiCH3), 856 s (ρas SiCH3), 1024 s (ρ CH3), 1052 vs (ν Si–O–P), 1116 vs (ν P–O–Si), 1193 vs (δs AlCH3), 1260 s (δs SiCH3) 1311 sh (ν PO), 1373 vw (δs CH3), 1420 vw (δas CH3), 1477 w (νs COO), 1547 w (νs COO), 1604 w (νas COO), 1771 m (νas C
O), 2918 vw (νs CH3), 2937 m (νas AlCH3), 2965 w (νas CH3).
13C CPMAS NMR (SiPAl1, ppm) δ: −7.9 (AlCH3), 1.8 (POSiCH3), 32.4 (CH3COO).
29Si CPMAS NMR (SiPAl1, ppm) δ: 24.4 (POSiMe3), 16.6 (SiOSiMe3), −3.7 (Me2SiO2), −64 (MeSiO3), −115 (SiO4), −214 (SiO6).
31P MAS NMR (SiPAl1, ppm) δ: −39 (OP(OSi/Al)3).
27Al MAS NMR (SiPAl1, ppm) δ: −7 ([6]Al, hexacoordinated Al atom).
BET: nonporous.
Characterization and analyses of the SiPAl2 xerogel.
TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 38.8%.
IR (SiPAl2, KBr, cm−1) ν: 495 m, 758 w (ρs SiCH3), 852 vs (ρas SiCH3), 1006 s (ρ CH3), 1052 vs (ν Si–O–P), 1099 vs (ν P–O–Si), 1257 s (δs SiCH3) 1311 sh (ν PO), 1373 vw (δs CH3), 1410 vw (δas CH3), 1467 w (νs COO), 1627 w (νas COO), 2809 w, 2903 vw (νs CH3), 2960 w (νas CH3).
13C CPMAS NMR (SiPAl2, ppm) δ: −2.9 (POSiCH3), 14.4 (CH3COO bident), 16.9 (CH3COO bident), 20.1 (CH3COO unident), 32.7 (N(CH3)2), 39.0 (N(CH3)2), 166 (CH3COO unident), 174 (CH3COO bident).
29Si CPMAS NMR (SiPAl2, ppm) δ: 17.7 (POSiMe3), 0.4 (AlOSiMe3), −68.5 ((Me2N)2SiO2), −90 (SiO4 + Me2NSiO3), −110 (SiO4), −206 (SiO6), −214 (SiO6).
31P MAS NMR (SiPAl2, ppm) δ: −42 (P(OSi)4).
27Al MAS NMR (SiPAl2, ppm) δ: 35 ([5]Al), −17 ([6]Al).
BET: 375 m2 g−1.
Characterization and analyses of the SiPAl3 xerogel.
TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 31.7%.
IR (SiPAl3, KBr, cm−1) ν: 502 m, 652 vw, 762 w (ρs SiCH3), 855 m (ρas SiCH3), 1051 s (ν Si–O–P), 1148 vs (ν P–O–Si), 1262 s (δs SiCH3) 1304 sh (ν PO), 1378 vw (δs CH3), 1418 vw (δas CH3), 1482 w (νs COO), 1545 w (νs COO), 1602 m (νas COO), 1772 w (νas COO), 2908 vw (νs CH3), 2967 w (νas CH3).
13C CPMAS NMR (SiPAl3, ppm) δ: 1.1 (POSiCH3), 18.5 (CH3COO bident), 22.9 (CH3COO unident), 168.1 (CH3COO unident), 181.6 (CH3COO bident), 194.3 (CH3COO bident).
29Si CPMAS NMR (SiPAl3, ppm) δ: 29.1 (POSiMe3), −91 (ClSiO3), −113 (SiO4), −196 (SiO6), −214 (SiO6).
31P MAS NMR (SiPAl3, ppm) δ: −49 (P(OSi/Al)4).
27Al MAS NMR (SiPAl3, ppm) δ: 83 ([4]Al), 67 ([4]Al), 51 ([4]Al), −23 ([6]Al).
BET: 469 m2 g−1.
IR (SiPL, KBr, cm−1) ν: 525 m, 606 vw, 692 w, 763 m (ρs SiCH3), 853 vs (ρas SiCH3), 1096 vs (ν Si–O–P), 1186 s (ν P–O–Si), 1258 s (δs SiCH3), 1419 vw (δas CH3), 1462 vw, 2909 vw (νs CH3), 2966 m (νas CH3).
13C CPMAS NMR (SiPL, ppm) δ: 4.0 (POSiCH3).
29Si CPMAS NMR (SiPL, ppm) δ: 25 (POSiMe3), −94 (ClSiO3), −116 (SiO4), −196 (SiO6), −215 (SiO6).
31P MAS NMR (SiPL, ppm) δ: −49 (P(OSi/Al)4).
27Al MAS NMR (SiPL, ppm) δ: 89 ([4]Al), 73 ([4]Al), 55 ([4]Al).
BET: 434 m2 g−1.
IR (SiC2SiPL, KBr, cm−1) ν: 502 m, 701 vw, 763 w (ρs SiCH3), 854 m (ρas SiCH3), 1115 vs (ν Si–O–P), 1258 s (δs SiCH3), 1410 vw (δas CH3), 2918 vw (νs CH3), 2965 m (νas CH3).
13C CPMAS NMR (SiC2SiPL, ppm) δ: 2.3 (SiCH2CH2Si + POSiCH3).
29Si CPMAS NMR (SiC2SiPL, ppm) δ: −71 (CSiO3).
31P MAS NMR (SiC2SiPL, ppm) δ: −52 (P(OSi/Al)4).
27Al MAS NMR (SiC2SiPL, ppm) δ: 73 ([4]Al), 57 ([4]Al), 41 ([5]Al).
BET: 458 m2 g−1.
IR (SiPB, KBr, cm−1) ν: 497 m, 663 w, 763 w (ρs SiCH3), 854 m (ρas SiCH3), 1105 vs (ν Si–O–P), 1258 s (δs SiCH3), 2913 vw (νs CH3), 2965 m (νas CH3).
13C CPMAS NMR (SiPB, ppm) δ: 3.3 (POSiCH3), 28.2 (CH3COO unident).
29Si CPMAS NMR (SiPB, ppm) δ: 28 (POSiMe3), −110 (SiO4), −213 (SiO6).
31P MAS NMR (SiPB, ppm) δ: −41 (P(OSi)4), −30 (P(OH)(OSi)3), −19 (P(OH)2(OSi)2), −10 (P(OH)3(OSi)).
BET: 117 m2 g−1.
IR (SiC2SiPB, KBr, cm−1) ν: 497 m, 786 w, 858 w (ρas SiCH3), 1039 vs (ν Si–O–P), 1262 s (δs SiCH3), 2913 vw (νs CH3), 2960 vw (νas CH3).
13C CPMAS NMR (SiC2SiPB, ppm) δ: 0.8 shoulder (POSiCH3), 5.6 (SiCH2CH2Si) 24.5 (CH3COO unident).
29Si CPMAS NMR (SiC2SiPB, ppm) δ: 29 (POSiMe3), −66 (CSiO3).
31P MAS NMR (SiC2SiPB, ppm) δ: −35 (OP(OSi)3), −23 (P(OH)2(OSi)2).
BET: 172 m2 g−1.
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Fig. 1 Comparison of infrared spectra of parent xerogel (SiP), xerogel after hydrolysis (SiPH2), and after reaction with hexamethyldisiloxane (SiPHMDSO), KBr pellet. |
If we consider the substitution of CH3CO groups with protons in terms of the mass of the samples, the weight should decrease. However the yields of the products are slightly higher than the starting masses of the xerogels (Table 1). In accordance with increasing mass of the samples the mass losses (TGA) increase after hydrolysis (Table 4). It is consistent with the suggestion that water could either be adsorbed onto the surface of the xerogels or hydrolyze the Si–O–P
bonds as these are not hydrolytically stable25 (eqn (10)). We were able to distinguish between these two possibilities with the help of 31P MAS NMR spectra. The parent xerogel displayed only one signal at −45 ppm (P(OSi)4)18 and this signal split after the reaction with water to several overlapping resonances with maxima at −47, −36, −26, and −16 ppm assigned to P(OSi)4−n(OH)n phosphorus environments, where n = 0−3.26,27 The least shielded resonance at −8 ppm of a low intensity was assigned to O
P(OH)2(OSi) moieties.26,27 Based on these NMR data we conclude that hydrolysis of the skeletal
Si–O–P
bonds takes place (eqn (10)) to a large extent and the structure of silicophosphate xerogels collapses. The more water used for the reaction, the more intensive hydrolysis occurred – 31P MAS NMR spectra showed more downfield signals with higher intensities coming from the higher number of HO–P
groups (Fig. S1, ESI†). It is also noteworthy that while the skeletal
Si–O–P
groups undergo facile hydrolysis, the surface Me3Si–O–P
bonds are stable (Fig. 1).
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The breakdown of the silicophosphate (SiP) structure by hydrolysis of skeletal Si–O–P
linkages (eqn (10)) results in significant losses of SA (Table 4). Thus we obtain acidic but nonporous materials. Hybrid silicophosphates (SiC2SiP) displayed better results in terms of porosity after the reaction with water. They lose acetoxy groups and a large amount of
Si–O–P
bonds similar to parent SiP xerogels; however, they keep some surface area even if an equimolar amount of water (100% relative to residual organic groups) is used in the hydrolysis (SiC2SiPH1, Table 4). Considering the possible application of our materials, we have to be aware of their facile hydrolysis. Therefore they should be used under anhydrous or better still aprotic conditions. As we have shown recently, silicophosphates show only limited resistance to methanol since this reaction produces acetic acid in the first step and methylacetate and water in the second step. The esterification reaction is strongly shifted to the side of methylacetate, because water is promptly consumed in the hydrolysis of the Si–O–P backbone.18
The substitution of SiO6-coordinated bridging acetoxy groups with terminal trimethylsilyloxy groups caused a significant decrease of surface area to half of its value. A similar effect has been observed after the methanolysis of silicophosphate xerogel, where the CH3COO groups were exchanged with methoxy groups.18 We also tried methyltbutylether for the elimination of acetoxy-groups. In all cases the resonance of SiO6 at −196 ppm diminished, CH3COO groups were effectively substituted and samples lost from 45 to 65% of SA and pore volume in comparison to original xerogels. Therefore we conclude that the bridging nature of acetates is very important for the porous structure of these silicophosphate xerogels (SiP samples).
The silicophosphate skeleton is also not resistant towards HMDSO attack and new Si–OSiMe3 and
P–OSiMe3 groups are formed (eqn (12)) if excess of HMDSO is used for the reaction. SiP heated in neat HMDSO completely decomposed and provided a mixture of OP(OSiMe3)3 and Si(OSiMe3)4. The hybrid SiC2SiP xerogel showed similar reactivity.
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Fig. 2 29Si CPMAS NMR spectra of xerogels before surface modification (parent SiP) and after reaction with silicon tetrachloride (SiPSi) and phosphoryl trichloride (SiPP). |
While phosphoryl trichloride reacted with both AcO and TMS groups similar to SiCl4 (eqn (19) and (20)), the overall reactivity of POCl3 towards SiP samples was lower. When equimolar amounts of chlorine atoms of POCl3 with respect to residual groups were used, unreacted phosphoryl trichloride was observed among volatiles by GC-MS together with acetylchloride and trimethylchlorosilane. The acetoxy groups were in this case more effectively depleted in comparison to the reaction with silicon tetrachloride (Fig. 2). We did not observe any indication of ligand scrambling between Si–OAc and POCl3 in the 29Si CPMAS NMR spectra (Fig. 2). The surface area remained virtually unchanged (483 m2 g−1).
As a proof of successful anchoring of POCl3 onto the surface of silicophosphate xerogels, a new signal at −31 ppm was observed in 31P MAS NMR spectra which could be assigned to OP(OSi/P)3 or ClP(OSi/P)3 moieties (Fig. 3). The first two steps of condensation reactions leading to moieties with this shift are described in eqn (19)–(24). The condensation can proceed even one step further to provide O
P(OSi/P)3 groups with a chemical shift of ca. −30 ppm in 31P MAS NMR.19 The second possible reaction providing phosphorus atoms with a similar chemical shift is the coordination of free phosphoryl oxygen to the Si atoms. This possible reaction would increase the coordination number of silicons and produce ClP(OSi/P)3 moieties. The signals in the 31P MAS NMR spectrum of the SiPP sample are however broad and overlapping which prevents a more precise description of the new surface groups (Fig. 3).
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Fig. 3 31P MAS NMR spectra of xerogels before surface modification (parent SiP) and after reaction with phosphoryl trichloride (SiPP). |
Sample | w(P)exp (%) | w(P)calc (%) | n exp NaOH (mmol g−1) | n calc NaOH (mmol g−1) | n exp Cl (mmol g−1) | n calc Cl (mmol g−1) |
---|---|---|---|---|---|---|
SiPSi | 15.7 | 17.7 | 15.0 | 16.3 | 2.90 | 2.87 |
SiPP | 19.5 | nd | 14.1 | 15.4 | 1.12 | nd |
Sample | w(P)exp (%) | w(P)calc (%) | w(Al)exp (%) | w(Al)calc (%) | w(Si)exp (%) | w(Si)calc (%) |
---|---|---|---|---|---|---|
SiPAl1 | 13.4 | 14.9 | 5.42 | 6.24 | 9.80 | 10.1 |
SiPAl2 | 12.0 | 11.7 | 4.72 | 4.83 | 9.39 | 7.97 |
SiPAl3 | 12.0 | 11.6 | 6.50 | 5.60 | 9.39 | 7.90 |
Al–Me moieties are present in samples treated with AlMe3 as suggested by the IR and 13C CPMAS NMR spectra of the SiPAl1 sample, where we observed absorption bands at 689, 1193, and 2937 cm−1 assigned to νas AlC3, δs AlCH3, and νas AlCH3 vibrations28 and a 13C resonance of shielded methyl groups bound to Al at −7.9 ppm. However a significant amount of AlMe groups obviously exchanged with residual acetoxy groups (eqn (25)). This reaction is consistent with 29Si CPMAS NMR data, where a composite broad signal of Si(OP)4−n(OAc)n moieties (n = 0–3) in the SiP sample observed at −111 ppm split into signals for OSiMe3, O2SiMe2, O3SiMe, and SiO4 groups at 17, −4, −64, and −115 ppm, respectively, in the spectrum of SiPAl1 (Fig. S4, ESI†). Simultaneously the SiO6 signal arising from the additional coordination of carboxyl oxygens of the AcO groups at −196 ppm disappeared. Finally the substitution of methyl groups at Al with bidentate acetoxy groups (eqn (25)) leads to a high coordination number for Al as evidenced by a signal at −7 ppm in the 27Al MAS NMR spectra assigned to Al atoms in 6-fold coordination (Fig. 4).29 As a consequence of the total collapse of the structure the product was nonporous.
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Better results were achieved in reactions with Al(NMe2)3. The 29Si CPMAS NMR spectra of the SiPAl2 sample displayed features of both ligand exchange (−68.5 ppm, (Me2N)2SiO2, 0.4 ppm, AlOSiMe3)30–32 and condensation (−90.0 ppm, SiO4). The downfield shift of the SiO4 resonance with respect to silica (−110.0 ppm, SiO4) points to the formation of Si–O–Al bonds.33,34 The signal at −90.0 ppm could be increased in intensity by ligand exchange (Me2NSiO3) as well.30,32 The extent of ligand exchange was significantly smaller than in the case of the SiPAl1 sample and was comparable to the extent of condensation according to the 29Si CPMAS NMR spectra. This was reflected in the 27Al MAS NMR spectra, where hexacoordinated Al atoms were accompanied by pentacoordinated Al (Fig. 4).29 The surface area decreased slightly to 375 m2 g−1.
Aluminium trichloride provided the best results. We observed little evidence of ligand exchange by a signal of low intensity at −91 ppm in 29Si CPMAS NMR spectra. This signal is probably not due to SiO4 centers associated with aluminium because no acetylchloride is eliminated during the reaction and therefore no Si–O–Al bridges are formed. Five signals were observed in the 27Al MAS NMR spectrum of the SiPAl3 sample: two resonances of hexacoordinated Al atoms at −23 ppm and −7 ppm and three peaks of tetracoordinated Al atoms at 51, 67, and 83 ppm (Fig. 4). These three signals are typical for all our samples grafted with AlCl3 and we suggest that they come from AlO4, AlO3Cl and AlO2Cl2 moieties.29 The surface area increased from 403 to 469 m2 g−1. For these reasons AlCl3 was identified as a promising functionalizing reagent for synthesizing Lewis acidic and porous materials using silicophosphates as supports.
The residual acetoxy groups obviously play an important role in the increasing coordination number of Al atoms. The region between 1400 and 1800 cm−1, where absorption bands of COO valence vibrations are located, was always significantly different after the grafting of Al compounds. This was accompanied also by the changes in the 13C CPMAS NMR spectra. For example, a new absorption band of the carboxyl group was observed at 1602 cm−1 in the IR spectra of the SiPAl3 sample and at the same time a new signal of carboxyl groups was identified at 181.6 ppm in the 13C CPMAS NMR spectra (in comparison with parent SiP xerogel). The wavenumber of the absorption band as well as the shift in the NMR spectrum suggest that the observed carboxyl group is bidentate.35,36 Acetoxy groups evidently coordinated to aluminium atoms causing its hypercoordination (27Al MAS NMR, Fig. 4) and shifting the parent signals in both IR and NMR spectra. Therefore we conclude that the acetoxy groups have a negative influence on the Lewis acidity of the products.
Sample | SiPH2 | SiC2SiPH1 | SiPB | SiC2SiPB |
---|---|---|---|---|
a V micro/Vtotal, Vmicro determined by t-plot analysis, Vtotal estimated at p/p0 = 0.98. | ||||
Pyridine uptake (mmol g−1) | 1.16 | 2.58 | 1.70 | 2.77 |
Average number of OH groups on P | 1.6 | 1.6 | 1.1 | 0.9 |
SA (m2 g−1) | Nonporous | 42 | 117 | 172 |
Microporositya (%) | — | 0 | 56 | 0 |
Conversion (%) | <1 | 33 | 99 | 99 |
Selectivity (%) Isomer I | — | 1 | 14 | <1 |
Selectivity (%) Isomer II | — | 82 | 29 | 92 |
Selectivity (%) Isomer III | — | 17 | 57 | 8 |
The samples SiPB and SiC2SiPB synthesized by a two-step protocol (see Experimental) showed both high acidity and surface areas (Table 5). It is noteworthy that even if the average number of OH groups on phosphorus is lower for these two samples, their overall acidity is higher as indicated by high pyridine uptakes. The acidity is unambiguously of Brønsted type as confirmed by the presence of the absorption bands of the pyridinium cation in the IR spectrum of the SiPB sample after pyridine adsorption (Fig. 5). This is caused by a large amount of phosphorus atoms on the surface of these samples after their grafting with POCl3.
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Fig. 5 IR spectra of the SiPB sample (a), SiPB after pyridine adsorption (b), SiPL (c), and SiPL after pyridine adsorption (d). |
These two samples displayed a high catalytic activity in α-methylstyrene dimerization (Table 5) similar to silica impregnated with phosphoric acid.23 It is notable that selectivity differs significantly according to the pore sizes and structure of silicophosphate samples – microporous xerogels based on the parent SiP silicophosphates reached moderate selectivity for 2-pentene (dimer III); however, mesoporous hybrid xerogels (SiC2SiP) showed a high selectivity for 1-pentene (dimer II) (Table 5). Thus, together with our previous catalytic results achieved on mesoporous nanocrystalline Si5P6O25, we developed heterogeneous catalysts for α-methylstyrene dimerization with excellent conversions and moderate to excellent selectivities toward all possible methylstyrene dimers (I–III).37
Both catalysts can be reused without regeneration and maintain very high methylstyrene conversions in the second and third catalytic run (98 and 96% for SiPB, 97 and 94% for SiC2SiPB). The selectivity after two catalytic cycles decreased by 8% for 2-pentene by the SiPB sample and by 12% for 1-pentene by the SiC2SiPB catalyst. The heterogeneous nature of catalytic action is supported by the absence of phosphorus in the reaction solution (ICP-OES). The described two-step synthesis uses the knowledge of surface reactions on our silicophosphate xerogels to transform them into efficient and selective Brønsted acidic catalysts.
Finally we have also attempted to prepare porous Lewis acidic xerogels. As mentioned above, we found that acetoxy groups coordinate to Al atoms thus decreasing their Lewis acidity. However acetoxy groups can be depleted in the reaction with hexamethyldisiloxane. Therefore the first step of synthesis was the removal of acetoxy groups by hexamethyldisiloxane and subsequent grafting with AlCl3, which displayed the best results among the tested aluminum precursors. This synthetic protocol was performed on both parent and hybrid silicophosphate xerogels and provided a high number of Lewis acidic Al atoms on the surface of porous silicophosphate support (samples SiPL and SiC2SiPL, SA = 434 and 458 m2 g−1, respectively). The high Lewis acidity was suggested on the basis of 27Al MAS NMR spectra where only resonances of tetracoordinated Al atoms were observed (Fig. 6) and confirmed by pyridine adsorption. Samples after pyridine adsorption displayed an abrupt increase of the signal assigned to hexacoordinated aluminium atoms in 27Al MAS NMR spectra (Fig. 6) and absorption bands at 1450, 1489, and 1615 cm−1 in IR spectra typical for pyridine coordinated to a Lewis acid center (Fig. 5). These samples were tested in α-methylstyrene dimerization and they displayed zero activity as expected. However this changed when moist methylstyrene was used for the catalytic tests. In this case hydrochloric acid was released in situ by the hydrolysis of residual Al–Cl groups and catalyzed the dimerization similar to a published report where AlCl3 was tested.23
The knowledge of studied reactions was utilized to synthesize Brønsted and Lewis acidic catalysts from silicophosphate xerogels (supports). The two-step synthesis (POCl3, H2O) provided porous solid Brønsted acids which showed high catalytic activities for the dimerization of α-methylstyrene. The selectivity of the catalysts was dependent on their pore sizes. The second two-step protocol (HMDSO, AlCl3) resulted in the formation of porous and highly Lewis acidic xerogels. These are only two examples of procedures for tailoring the surface of silicophoshate xerogels and using them as potential supports for heterogeneous catalysts and other functional materials.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5nj02928g |
This journal is © The Royal Society of Chemistry and the Centre National de la Recherche Scientifique 2016 |