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Surface reactivity of non-hydrolytic silicophosphate xerogels: a simple method to create Brønsted or Lewis acid sites on porous supports

Ales Styskalik ab, David Skoda ab, Zdenek Moravec a, Craig E. Barnes c and Jiri Pinkas *ab
aDepartment of Chemistry, Masaryk University, Kotlarska 2, CZ-61137 Brno, Czech Republic. E-mail: jpinkas@chemi.muni.cz; Fax: +420549492443; Tel: +420549496493
bMasaryk University, CEITEC MU, Kamenice 5, CZ-62500 Brno, Czech Republic
cDepartment of Chemistry, University of Tennessee, Knoxville, TN 37996-1600, USA

Received (in Montpellier, France) 21st October 2015 , Accepted 17th February 2016

First published on 18th February 2016


Abstract

Non-hydrolytic sol–gel reactions of silicon acetates with trimethylsilyl (TMS) esters of phosphoric and phosphonic acids produce cross-linked matrices containing homogeneous dispersions of silicate and phosphoryl groups connected together by networks of Si–O–P([double bond, length as m-dash]O) linkages. The condensation degrees reach 80 to 90%. Residual organic groups (10 to 20%) were reacted with a variety of compounds (H2O, Me3SiOSiMe3, POCl3, SiCl4, AlMe3, Al(NMe2)3, and AlCl3) in order to enrich the surface of these porous matrices with Brønsted ([triple bond, length as m-dash]P–OH) and Lewis (tetracoordinated Al) acid functional groups. The differences in the reactivity of [triple bond, length as m-dash]Si–OAc and [triple bond, length as m-dash]P–OSiMe3 groups were utilized for the selective modification at the silicon and phosphorus atoms. The reaction procedures were optimized and significantly porous silicophosphate materials with a high content of either hydroxyl groups or four-coordinated aluminium species were obtained. The activity and selectivity of prepared samples as catalysts for the dimerization of α-methylstyrene were tested. Excellent activities and moderate to very high selectivities were achieved suggesting the potential use of silicophosphate xerogels in heterogeneous catalysis.


Introduction

Chemical modification of the surfaces of inorganic supports is a common method for the fabrication of a broad spectrum of surface-engineered materials, such as chemical and biological sensors, modified electrodes, separation membranes, selective adsorbents, sorbents for HPLC, heterogeneous metal-complex catalysts, biocompatible materials, and anti-adherent or anticorrosion coatings.1 The most widely used materials are based on silica, which can be easily chemically modified with organosilicon compounds. The purpose of the post-synthesis modifications is often to introduce catalytically active groups,2,3 or to tailor the hydrophobicity of the material,4 or to change the concentration and the strength of surface acidic centers.5

Modification of the surface of silica and other oxide materials handled in air usually involves electrophilic substitution – a surface hydroxyl proton is replaced by an anchoring group of the modifier. From this it follows that the modifier molecule must contain a leaving group that forms a stable compound with the hydroxyl proton. For instance the reaction of the Al–Cl moiety with surface Si–OH groups has been used to anchor AlCl3 on the surface of silica (eqn (1)).6 Also Me3SiCl reacts readily with hydroxyl groups eliminating HCl (eqn (2)) and making the silica surface hydrophobic.4 Alkoxysilanes were applied to introduce organic functional groups (eqn (3)) allowing for a wide variety of organic reactions. As an example nitrile alkylalkoxysilane was attached to silica, the nitrile group transformed into the carboxylic group, and the final material – silica modified with carboxylic groups – was utilized for the heterogenization of metal salts.7

 
[triple bond, length as m-dash]Si–OH + AlCl3[triple bond, length as m-dash]Si–O–AlCl2 + HCl(1)
 
[triple bond, length as m-dash]Si–OH + Cl–SiMe3[triple bond, length as m-dash]Si–O–SiMe3 + HCl(2)
 
[triple bond, length as m-dash]Si–OH + RO–SiR3[triple bond, length as m-dash]Si–O–SiR3 + ROH(3)
Another possibility is to chlorinate silanol groups using CCl4 or SOCl2 to increase or modify the reactivity of the silica surface. This step extends the number of possible subsequent reactions thus increasing the versatility of silica as a support for heterogeneous catalysts.8

In the case of metal and metal oxide surfaces (alumina, titania, zirconia, etc.), phosphoric and phosphonic acids are suitable grafting agents for the improvement of hydrophobic, anticorrosive, and other properties.9–12 Grafting involves both the coordination of the phosphoryl oxygen to Lewis acidic metal centres, and the condensation of the P–OH functions with surface M–OH groups. Accordingly the coupling agent may act as a mono-, bi- or tridentate ligand on the surface. The M–O–P bonds are in most cases very stable and therefore phosphoric and phosphonic acids provide stable monolayers with high grafting densities.11 In some cases (depending on the pH and the metal oxide used) there are troubles with the dissolution/precipitation process which provides bulk metal phosphonates instead of metal oxides covered with a phosphonate layer. Grafting with esters of phosphonic acids in non-aqueous solvents solved this problem.10 The phosphonate layer provides better results than the siloxane layer for metal and metal oxide surfaces (stability, grafting density, etc.). Unfortunately the grafting of phosphonates onto the silica surface was shown to be problematic due to the hydrolytic instability of Si–O–P bonds.13 However it was found recently that it proceeds smoothly with exclusion of moisture and after heating to temperatures of around 140 °C.14–17

We recently described a new non-hydrolytic ester elimination route to synthesize amorphous microporous silicophosphate xerogels (SiP) by condensing silicon tetraacetate, Si(OAc)4, and tris(trimethylsilyl)phosphate, OP(OSiMe3)3 (TTP) (eqn (4)).18 Substitution of Si(OAc)4 by acetoxysilanes with bridging organic groups, (AcO)3Si–(CH2)n–Si(OAc)3, allowed us to synthesize completely new hybrid mesoporous silicophosphate xerogels (SiC2SiP, eqn (5)).19 Both xerogel families (parent and hybrid) are built from Si–O–P bonds, exhibit large surface areas (230 to 700 m2 g−1) and high homogeneity of Si and P components on the atomic scale. The degrees of condensation (DC, mol% of eliminated trimethylsilylacetate in the course of the reaction) reach 80 to 90%, and therefore xerogels possess residual organic groups, both acetoxy (coming from Si(OAc)4 or (AcO)3Si–(CH2)n–Si(OAc)3 precursors) and trimethylsilyloxy (coming from the OP(OSiMe3)3 precursor) groups. With the knowledge of the DC we can rewrite eqn (4), which describes the complete condensation of organic groups (DC = 100%), and introduce eqn (6) for the real reaction (DC = 80%). The situation is similar in the case of hybrid xerogels with organic bridging groups.

 
3Si(OAc)4 + 4OP(OSiMe3)3 → Si3P4O16 + 12CH3C(O)OSiMe3 (DC = 100%)(4)
 
(AcO)3Si–(CH2)n–Si(OAc)3 + 2OP(OSiMe3)3 → OPO3Si(CH2)nSiO3PO + 6AcOSiMe3, n = 1, 2, 3, 6(5)
 
3Si(OAc)4 + 4OP(OSiMe3)3 → Si3P4O13.6(OAc)2.4(OSiMe3)2.4 + 9.6CH3C(O)OSiMe3 (DC = 80%)(6)
Here we report on the post-synthetic chemical modification of the silicophosphate xerogel surface. The reactivities of the [triple bond, length as m-dash]Si–OAc, [triple bond, length as m-dash]P–OSiMe3, and P[double bond, length as m-dash]O groups in our product, Si3P4O13.6(OAc)2.4(OSiMe3)2.4, are different than silanol groups on silica and allow us to use a wide variety of reactants leading to novel materials with potential use in heterogeneous catalysis. In addition the differences in the reactivity of [triple bond, length as m-dash]Si–OAc and [triple bond, length as m-dash]P–OSiMe3 groups were utilized for the selective modification at the silicon and phosphorus atoms.

The work described here is divided into two parts. In the first part we focus on the detailed description of reaction pathways between residual organic groups on the surface of silicophosphate xerogels and various modifiers (H2O, hexamethyldisiloxane, POCl3, SiCl4, AlMe3, Al(NMe2)3 and AlCl3). The organic products of the reactions were identified by GC-MS, while the changes on the xerogel surfaces were followed mainly by IR and MAS NMR methods. The surface area of xerogels was measured by nitrogen adsorption techniques since it is the key feature of heterogeneous catalysts. The second part is devoted to the multi-step chemical modification based on the reactivity of silicophosphate xerogels, affording solid acid catalysts with either Lewis (tetracoordinated Al) or Brønsted ([triple bond, length as m-dash]P–OH) acidic groups. The catalytic activities of these materials are described for the dimerization of α-methylstyrene.

Experimental

General

All manipulations were performed under dry N2 using Schlenk techniques or in an M. Braun dry box with both H2O and O2 levels below 1 ppm. Si(OAc)4 was prepared according to the literature.20 SiCl4 (Merck, 99%) and acetic acid anhydride (Riedel de Haën, 98%) were distilled prior to use. Toluene was freshly distilled from Na/benzophenone under N2; pyridine, CH3CN, CH2Cl2, and THF were dried by standard methods and distilled before use. Tris(trimethylsilyl)phosphate (TTP) was prepared from H3PO4 and Me3SiCl and vacuum-distilled. Benzene-d6 was dried over and distilled from Na/K alloy and degassed prior to use. CDCl3 was dried by P2O5 and vacuum-transferred to an ampoule. The parent silicophosphate xerogels SiP and SiC2SiP were prepared from Si(OAc)4 and (AcO)3Si–(CH2)2–Si(OAc)3, respectively, in reactions with OP(OSiMe3)3 as reported previously.18,19 Their synthesis and characterization are briefly described in the ESI.

Characterization

The IR spectra (4000–400 cm−1) were recorded on a Bruker Tensor T27 spectrometer. Samples were prepared as KBr pellets. Surface areas (SA) and pore volumes were determined by nitrogen adsorption at 77.4 K by a volumetric technique21,22 on a Quantachrome Autosorb-1MP instrument. Prior to the measurements, the samples were degassed at 25 °C for at least 24 h until the outgas rate was less than 0.4 Pa min−1. The adsorption–desorption isotherm was measured for each sample at least three times. The specific surface area was determined by the multipoint BET method with at least five data points with relative pressures between 0.05 and 0.3. Thermal analyses (TG/DSC) were performed on a Netzsch STA 449C Jupiter apparatus from 25 to 1100 °C under flowing air (70 cm3 min−1) with a heating rate of 5 K min−1. The samples for phosphorus and chlorine content estimation and alkalimetric titration with 0.01 M NaOH were prepared in the following way: 200 mg of the sample was hydrolyzed in 40 cm3 of distilled water; the suspension was shaken for 24 h. The white precipitate was filtered off and the filtrate was diluted to 250 cm3. The total amount of hydrochloric, acetic, and phosphoric acid was estimated by NaOH titration with a phenolphthalein indicator. The Si, Al and P contents were analyzed on an ICP OE spectrometer iCAP 6500 Duo (Thermo, generator 27.12 MHz, amplitude 1.15 kW, plasma gas flow 12 dm3 min−1) using emission lines 212.412 and 251.611 nm for Si, 167.079 and 308.215 nm for Al, and 213.618 and 214.914 nm for P. The chlorine content was analyzed by argentometric titration. Solution NMR spectra were recorded on a Bruker Avance II 300 NMR spectrometer at frequencies 300.1 MHz for 1H and 75.5 MHz for 13C with deuterated solvents as the external lock. The 1H and 13C{1H} NMR spectra were referenced to the residual proton signals or carbon resonances of benzene-d6 (7.15 and 128.0 ppm, respectively) and CDCl3 (7.26 and 77.0 ppm). Solid-state 27Al and 31P MAS, and 29Si and 13C CPMAS NMR spectra were acquired on a wide-bore Varian INOVA 400 NMR spectrometer with a broadband Chemagnetic 5 mm MAS probe. Inside a dry box, samples were loaded into 5 mm pencil rotors, stoppered with teflon plugs and sealed with silicon grease and paraffin wax. Magic angle spinning rates were 5 kHz for 29Si and 13C CPMAS and 10 kHz for 31P and 27Al MAS spectra. Chemical shifts were referenced externally to 31P δ [H3PO4 (85%)]: 0.0 ppm; 29Si δ [(Me3SiO)8Si8O20]: 11.72 ppm; 13C δ [adamantane]: 38.68 ppm; 27Al δ [[Al(H2O)6]3+ (aq. solution)]: 0.0 ppm. GC-MS spectra were obtained on a Thermo Scientific Trace GC Ultra – TSQ Quantum XLS mass spectrometer. A TS-SQC column (15 m, 0.25 mm, 0.25 μm) was heated with the following program: 50 °C (0 min), 5 °C min−1 up to 80 °C, 15 °C min−1 up to 120 °C, and 35 °C min−1 up to 200 °C (0.5 min); split mode, injector temperature 200 °C, interface temperature 200 °C, and detector temperature 200 °C. The column pressure was set to 31.5 kPa and ionization energy to 70 eV.

Chemical modification of silicophosphate xerogel surfaces

Modification with H2O

A suspension of SiP (0.814 g, 2.52 mmol of residual AcOSiMe3, i.e. xerogel contained 2.52 mmol AcO–Si[triple bond, length as m-dash] and 2.52 mmol Me3SiO–P[triple bond, length as m-dash] groups) in 40.7 cm3 of THF was reacted with H2O (0.0433 g, 2.40 mmol, 50% relative to residual groups) at r.t. for 24 h. The resulting xerogel (SiPH2) was isolated by drying for 48 h at r.t. in vacuo. The reaction was performed similarly with the H2O-to-residual group ratio of 100 and 5% (Table 1).
Table 1 Chemical modification of xerogels with water. Molar amounts of residual organic groups and water used in the reactions. Relative amounts of water
Sample m xerogel [g] n AcOSiMe3 [mmol] n H2O [mmol] n H2O [%] Yield [g]
a Relative to residual AcO–Si[triple bond, length as m-dash] and Me3SiO–P[triple bond, length as m-dash] organic groups.
SiPH1 0.570 1.77 0.17 5
SiPH2 0.814 2.52 2.40 50
SiPH3 0.946 2.93 5.58 100 0.967
SiC2SiPH1 0.234 0.42 0.72 100 0.202


Characterization and analyses of the SiPH2 xerogel.

IR (SiPH2, KBr, cm−1) ν: 505 m, 606 vw, 689 vw, 762 m (ρs SiCH3), 852 vs (ρas SiCH3), 1074 vs (ν Si–O–P), 1095 vs (ν P–O–Si), 1259 s (δs SiCH3), 1424 w (δas CH3), 1662 w (δ OH), 2908 vw (νs CH3), 2965 w (νas CH3).

13C CPMAS NMR (SiPH2, ppm) δ: −3.6 (POSiCH3).

29Si CPMAS NMR (SiPH2, ppm) δ: 23.6 (POSiMe3), −115 (SiO4), −214 (SiO6).

31P MAS NMR (SiPH2, ppm) δ: −47 (P(OSi)4), −36 (P(OH)(OSi)3), −26 (P(OH)2(OSi)2), −16 (P(OH)3(OSi), −8 (O[double bond, length as m-dash]P(OH)2(OSi)).

TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 40.6%.

BET: nonporous

Data for SiPH1, SiPH3 and SiC2SiPH1 see ESI.

Modification with hexamethyldisiloxane

Me3SiOSiMe3 (0.7146 g, 4.401 mmol) was added dropwise through a syringe to the suspension of SiP (1.820 g, 4.680 mmol of residual AcOSiMe3) in 15 cm3 of toluene. The reaction mixture was kept at 80 °C for one week. Volatile organic products were identified by GC-MS (trimethylsilylacetate, m/z 45/61/75/117) and the inorganic product (SiPHMDSO, 2.013 g) was isolated by drying for 48 h at r.t. in vacuo. The same reaction was performed with Me3SiOSiMe3 (0.5241 g, 3.228 mmol) and hybrid SiC2SiP xerogel (1.450 g, 2.970 mmol of residual AcOSiMe3) affording 0.9128 g of white xerogel (SiC2SiPHMDSO).

Characterization and analyses of the SiPHMDSO xerogel.

TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 53.5%.

IR (SiPHMDSO, KBr, cm−1) ν: 502 m, 606 vw, 654 vw (ν SiC3), 692 vw, 762 m (ρs SiCH3), 849 vs (ρas SiCH3), 1035 s (ν Si–O–P), 1100 s (ν P–O–Si), 1256 s (δs SiCH3) 1300 sh (ν P[double bond, length as m-dash]O), 1418 w (δas CH3), 1541 vw (νs COO bidentate), 2904 w (νs CH3), 2962 m (νas CH3).

13C CPMAS NMR (SiPHMDSO, ppm) δ: 3.8 (POSiCH3 + SiOSiCH3).

29Si CPMAS NMR (SiPHMDSO, ppm) δ: 21.4 (POSiMe3), 13.6 (SiOSiMe3), −111 (SiO4), −214 (SiO6).

31P MAS NMR (SiPHMDSO, ppm) δ: −45 (P(OSi)4), −29 (O[double bond, length as m-dash]P(OSi)3).

BET: 107 m2 g−1.

Data for SiC2SiPHMDSO are provided in the ESI.

Modification with silicon tetrachloride

SiCl4 (0.261 g, 1.53 mmol) was vacuum transferred to the suspension of SiP (1.034 g, 3.26 mmol of residual AcOSiMe3, 1 Cl:1 –OAc or –OSiMe3 group) in 10 cm3 of toluene. The reaction temperature of 80 °C was maintained for 24 h. After that, the solvent and volatile products (GC-MS: CH3COCl, m/z 43/63/65, Me3SiCl, m/z 73/93/95/108) were removed in vacuo affording white xerogel, which was dried for 48 h at r.t. in vacuo (SiPSi, 0.913 g). The same reaction was performed with PhCH2SiCl3 (0.228 g, 1.02 mmol) and SiP xerogel (1.003 g, 1.495 mmol of residual AcOSiMe3, 1 Cl[thin space (1/6-em)]:[thin space (1/6-em)]1 –OAc or –OSiMe3 group) affording 1.036 g of white xerogel (SiPPhCH2Si).

Characterization and analyses of the SiPSi xerogel.

TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 24.6%.

IR (SiPSi, KBr, cm−1) ν: 496 m, 646 w, 764 w (ρs SiCH3), 853 m (ρas SiCH3), 1022 vs (ρ CH3), 1049 vs (ν Si–O–P), 1113 vs (ν P–O–Si), 1261 w (δs SiCH3) 1316 sh (ν P[double bond, length as m-dash]O), 1375 w (δs CH3), 1418 vw (δas CH3), 1541 m (νs COO), 1724 vw (νas COO), 1773 m (νas COO), 2912 vw (νs CH3), 2964 w (νas CH3).

13C CPMAS NMR (SiPSi, ppm) δ: 1.8 (POSiCH3), 18.4 (CH3COO bidentate), 23.6 (CH3COO unidentate), 169.1 (CH3COO unidentate).

29Si CPMAS NMR (SiPSi, ppm) δ: 29.0 (POSiMe3), −67.8 (Cl2SiO2), −91.8 (ClSiO3), −111 (SiO4), −196 (SiO6), −215 (SiO6).

31P MAS NMR (SiPSi, ppm) δ: −42 (P(OSi)4).

BET: 865 m2 g−1.

Data for SiPPhCH2Si are provided in the ESI.

Modification with phosphoryl trichloride

POCl3 (0.302 g, 1.97 mmol) was added dropwise through a syringe to the suspension of SiP (1.050 g, 3.30 mmol of residual AcOSiMe3) in 10 cm3 of toluene. The reaction mixture was kept at 80 °C for one week. Volatile products were identified by GC-MS (CH3COCl, m/z 43/63/65, Me3SiCl, m/z 73/93/95/108, POCl3, m/z 47/82/117/119/152/156) and the inorganic product (SiPP, 1.099 g) was isolated after drying for 48 h at r.t. in vacuo.

Characterization and analyses of the SiPP xerogel.

TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 21.8%.

IR (SiPP, KBr, cm−1) ν: 489 m, 759 w (ρs SiCH3), 853 m (ρas SiCH3), 1049 vs (ν Si–O–P), 1093 vs (ν P–O–Si), 1261 w (δs SiCH3) 1302 sh (ν P[double bond, length as m-dash]O), 2918 vw (νs CH3), 2965 w (νas CH3).

13C CPMAS NMR (SiPP, ppm) δ: 2.8 (POSiCH3), 24.5 (CH3COO unidentate).

29Si CPMAS NMR (SiPP, ppm) δ: 26.8 (POSiMe3), −108 (SiO4), −214 (SiO6).

31P MAS NMR (SiPP, ppm) δ: −40 (P(OSi)4), −31 (ClP(OSi)3/O[double bond, length as m-dash]P(OSi)3).

BET: 483 m2 g−1.

Modification with trimethylaluminium

AlMe3 (0.170 g, 1.18 mmol) was reacted with xerogel SiP (1.010 g, 3.35 mmol of residual AcOSiMe3) in toluene (10 cm3) at r.t. for 18 h. GC-MS of volatile organic products: tetramethylsilane m/z 73/45, acetone m/z 58/43, hexamethyldisiloxane m/z 147/131/73. The resulting xerogel SiPAl1 (1.019 g) was dried in vacuo for 48 h.

Characterization and analyses of the SiPAl1 xerogel.

TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 26.2%.

IR (SiPAl1, KBr, cm−1) ν: 489 m, 689 m (νas AlC3), 766 w (ρs SiCH3), 856 s (ρas SiCH3), 1024 s (ρ CH3), 1052 vs (ν Si–O–P), 1116 vs (ν P–O–Si), 1193 vs (δs AlCH3), 1260 s (δs SiCH3) 1311 sh (ν P[double bond, length as m-dash]O), 1373 vw (δs CH3), 1420 vw (δas CH3), 1477 w (νs COO), 1547 w (νs COO), 1604 w (νas COO), 1771 m (νas C[double bond, length as m-dash]O), 2918 vw (νs CH3), 2937 m (νas AlCH3), 2965 w (νas CH3).

13C CPMAS NMR (SiPAl1, ppm) δ: −7.9 (AlCH3), 1.8 (POSiCH3), 32.4 (CH3COO).

29Si CPMAS NMR (SiPAl1, ppm) δ: 24.4 (POSiMe3), 16.6 (SiOSiMe3), −3.7 (Me2SiO2), −64 (MeSiO3), −115 (SiO4), −214 (SiO6).

31P MAS NMR (SiPAl1, ppm) δ: −39 (O[double bond, length as m-dash]P(OSi/Al)3).

27Al MAS NMR (SiPAl1, ppm) δ: −7 ([6]Al, hexacoordinated Al atom).

BET: nonporous.

Modification with tris(dimethylamido)aluminum

Dry toluene (10 cm3) was poured on the mixture of solid Al(NMe2)3 (0.722 g, 4.53 mmol) and solid xerogel SiP (2.018 g, 6.85 mmol of residual AcOSiMe3). The reaction mixture reacted for 18 h at r.t. After drying in vacuo for 48 h at r.t., 2.534 g of yellowish xerogel (SiPAl2) was obtained. GC-MS of volatile organic products: dimethyl(trimethylsilyl)amine m/z 117/102/73/59, dimethylacetamide m/z 87/72/44, hexamethyldisiloxane m/z 147/131/73.

Characterization and analyses of the SiPAl2 xerogel.

TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 38.8%.

IR (SiPAl2, KBr, cm−1) ν: 495 m, 758 w (ρs SiCH3), 852 vs (ρas SiCH3), 1006 s (ρ CH3), 1052 vs (ν Si–O–P), 1099 vs (ν P–O–Si), 1257 s (δs SiCH3) 1311 sh (ν P[double bond, length as m-dash]O), 1373 vw (δs CH3), 1410 vw (δas CH3), 1467 w (νs COO), 1627 w (νas COO), 2809 w, 2903 vw (νs CH3), 2960 w (νas CH3).

13C CPMAS NMR (SiPAl2, ppm) δ: −2.9 (POSiCH3), 14.4 (CH3COO bident), 16.9 (CH3COO bident), 20.1 (CH3COO unident), 32.7 (N(CH3)2), 39.0 (N(CH3)2), 166 (CH3COO unident), 174 (CH3COO bident).

29Si CPMAS NMR (SiPAl2, ppm) δ: 17.7 (POSiMe3), 0.4 (AlOSiMe3), −68.5 ((Me2N)2SiO2), −90 (SiO4 + Me2NSiO3), −110 (SiO4), −206 (SiO6), −214 (SiO6).

31P MAS NMR (SiPAl2, ppm) δ: −42 (P(OSi)4).

27Al MAS NMR (SiPAl2, ppm) δ: 35 ([5]Al), −17 ([6]Al).

BET: 375 m2 g−1.

Modification with aluminum trichloride

Dry toluene (10 cm3) was poured on a mixture of solid AlCl3 (0.204 g, 1.53 mmol) and solid xerogel SiP (0.585 g, 1.99 mmol of residual AcOSiMe3). The reaction mixture reacted for 18 h at r.t. After drying in vacuo for 48 h at r.t., 0.647 g of white xerogel (SiPAl3) was obtained. GC-MS of volatile organic products: trimethylchlorosilane m/z 95/93/73, hexamethyldisiloxane m/z 147/131/73.

Characterization and analyses of the SiPAl3 xerogel.

TG/DSC (air, 5 K min−1): weight loss at 1000 °C: 31.7%.

IR (SiPAl3, KBr, cm−1) ν: 502 m, 652 vw, 762 w (ρs SiCH3), 855 m (ρas SiCH3), 1051 s (ν Si–O–P), 1148 vs (ν P–O–Si), 1262 s (δs SiCH3) 1304 sh (ν P[double bond, length as m-dash]O), 1378 vw (δs CH3), 1418 vw (δas CH3), 1482 w (νs COO), 1545 w (νs COO), 1602 m (νas COO), 1772 w (νas COO), 2908 vw (νs CH3), 2967 w (νas CH3).

13C CPMAS NMR (SiPAl3, ppm) δ: 1.1 (POSiCH3), 18.5 (CH3COO bident), 22.9 (CH3COO unident), 168.1 (CH3COO unident), 181.6 (CH3COO bident), 194.3 (CH3COO bident).

29Si CPMAS NMR (SiPAl3, ppm) δ: 29.1 (POSiMe3), −91 (ClSiO3), −113 (SiO4), −196 (SiO6), −214 (SiO6).

31P MAS NMR (SiPAl3, ppm) δ: −49 (P(OSi/Al)4).

27Al MAS NMR (SiPAl3, ppm) δ: 83 ([4]Al), 67 ([4]Al), 51 ([4]Al), −23 ([6]Al).

BET: 469 m2 g−1.

Preparation of solid acid catalysts

Lewis acidic catalysts (SiPL and SiC2SiPL). The silicophosphate xerogels were reacted with hexamethyldisiloxane (Me3SiOSiMe3[thin space (1/6-em)]:[thin space (1/6-em)]residual organic groups ratio = 1[thin space (1/6-em)]:[thin space (1/6-em)]2) in order to deplete acetoxy groups by elimination of Me3SiOAc. Subsequent reaction with AlCl3 (Cl[thin space (1/6-em)]:[thin space (1/6-em)]residual organic group ratio = 1[thin space (1/6-em)]:[thin space (1/6-em)]1) resulted in the elimination of Me3SiCl. Reactions were carried out in toluene at temperatures and for times described in Part 1: Chemical modification of silicophosphate xerogel surfaces.

IR (SiPL, KBr, cm−1) ν: 525 m, 606 vw, 692 w, 763 m (ρs SiCH3), 853 vs (ρas SiCH3), 1096 vs (ν Si–O–P), 1186 s (ν P–O–Si), 1258 s (δs SiCH3), 1419 vw (δas CH3), 1462 vw, 2909 vw (νs CH3), 2966 m (νas CH3).

13C CPMAS NMR (SiPL, ppm) δ: 4.0 (POSiCH3).

29Si CPMAS NMR (SiPL, ppm) δ: 25 (POSiMe3), −94 (ClSiO3), −116 (SiO4), −196 (SiO6), −215 (SiO6).

31P MAS NMR (SiPL, ppm) δ: −49 (P(OSi/Al)4).

27Al MAS NMR (SiPL, ppm) δ: 89 ([4]Al), 73 ([4]Al), 55 ([4]Al).

BET: 434 m2 g−1.

IR (SiC2SiPL, KBr, cm−1) ν: 502 m, 701 vw, 763 w (ρs SiCH3), 854 m (ρas SiCH3), 1115 vs (ν Si–O–P), 1258 s (δs SiCH3), 1410 vw (δas CH3), 2918 vw (νs CH3), 2965 m (νas CH3).

13C CPMAS NMR (SiC2SiPL, ppm) δ: 2.3 (SiCH2CH2Si + POSiCH3).

29Si CPMAS NMR (SiC2SiPL, ppm) δ: −71 (CSiO3).

31P MAS NMR (SiC2SiPL, ppm) δ: −52 (P(OSi/Al)4).

27Al MAS NMR (SiC2SiPL, ppm) δ: 73 ([4]Al), 57 ([4]Al), 41 ([5]Al).

BET: 458 m2 g−1.

Brønsted acidic catalysts (SiPB and SiC2SiPB). Xerogels were reacted with POCl3 in toluene with the elimination of Me3SiCl and AcCl (Cl[thin space (1/6-em)]:[thin space (1/6-em)]residual organic group ratio = 3[thin space (1/6-em)]:[thin space (1/6-em)]2) and then with water in THF with the elimination of HCl (H2O[thin space (1/6-em)]:[thin space (1/6-em)]residual Cl ratio = 1[thin space (1/6-em)]:[thin space (1/6-em)]1). The surface was covered with the P–OH groups after this process. All reactions were carried out (solvents, times, temperatures) as described in Part 1.

IR (SiPB, KBr, cm−1) ν: 497 m, 663 w, 763 w (ρs SiCH3), 854 m (ρas SiCH3), 1105 vs (ν Si–O–P), 1258 s (δs SiCH3), 2913 vw (νs CH3), 2965 m (νas CH3).

13C CPMAS NMR (SiPB, ppm) δ: 3.3 (POSiCH3), 28.2 (CH3COO unident).

29Si CPMAS NMR (SiPB, ppm) δ: 28 (POSiMe3), −110 (SiO4), −213 (SiO6).

31P MAS NMR (SiPB, ppm) δ: −41 (P(OSi)4), −30 (P(OH)(OSi)3), −19 (P(OH)2(OSi)2), −10 (P(OH)3(OSi)).

BET: 117 m2 g−1.

IR (SiC2SiPB, KBr, cm−1) ν: 497 m, 786 w, 858 w (ρas SiCH3), 1039 vs (ν Si–O–P), 1262 s (δs SiCH3), 2913 vw (νs CH3), 2960 vw (νas CH3).

13C CPMAS NMR (SiC2SiPB, ppm) δ: 0.8 shoulder (POSiCH3), 5.6 (SiCH2CH2Si) 24.5 (CH3COO unident).

29Si CPMAS NMR (SiC2SiPB, ppm) δ: 29 (POSiMe3), −66 (CSiO3).

31P MAS NMR (SiC2SiPB, ppm) δ: −35 (O[double bond, length as m-dash]P(OSi)3), −23 (P(OH)2(OSi)2).

BET: 172 m2 g−1.

Catalytic test reactions

Methylstyrene dimerization was recently utilized as a test reaction for the Brønsted acid catalysts under laboratory conditions in which superior results were achieved with phosphoric acid impregnated silica.23 Protocol: 4−5 wt% of catalyst was mixed with dry α-methylstyrene and a stirred mixture was placed in an oil bath preheated to 90 °C. After six hours the reaction mixture was allowed to cool down, the heterogeneous catalyst was filtered off and the mixture was diluted with toluene (1[thin space (1/6-em)]:[thin space (1/6-em)]20). GC-MS spectra of diluted samples were collected and the yields of methylstyrene dimers (I, II, III, Scheme 1) were estimated based on their intensities. The catalyst reusability was tested after separating it from the reaction mixture by centrifugation, washing three times with dry toluene (10 cm3), and drying in vacuo at room temperature. The dried catalyst was used again for the next α-methylstyrene dimerization.
image file: c5nj02928g-s1.tif
Scheme 1 Methylstyrene dimerization.

Results and discussion

Chemical modification of silicophosphate xerogel surfaces

Reactions with water. As already discussed, our parent materials (SiP, SiC2SiP) possess 10−20% of reactive [triple bond, length as m-dash]Si–OAc (AcO, acetoxy-) and [triple bond, length as m-dash]P–OSiMe3 (TMS, trimethylsilyl-) groups. There are two types of SiO6 units in the silicophosphate xerogels. One is formed by coordination of phosphoryl oxygens (−213 ppm) and the other by carboxylic oxygen of acetate (−194 ppm).18,19 It is clear from the comparison of IR spectra before and after hydrolysis that acetoxy groups are depleted (eqn (7)) in the course of the reaction as indicated by the diminished intensity of the absorption bands of COO stretches at 1768, 1721, and 1540 cm−1 (Fig. 1).18 The depletion of acetoxy groups was evidenced also in the 13C and 29Si CPMAS NMR spectra. Resonances of acetoxy groups are absent in the 13C spectra and the SiO6 moieties with coordinated acetate oxygens disappear from the 29Si spectra.18 It is also possible that the formed [triple bond, length as m-dash]Si–OH groups react further with [triple bond, length as m-dash]Si–OAc groups and condense to [triple bond, length as m-dash]Si–O–Si[triple bond, length as m-dash] bridges (eqn (8)) or eliminate water in homocondensation (eqn (9)).
 
[triple bond, length as m-dash]Si–OAc + H2O → [triple bond, length as m-dash]Si–OH + AcOH(7)
 
[triple bond, length as m-dash]Si–OH + AcO–Si[triple bond, length as m-dash][triple bond, length as m-dash]Si–O–Si[triple bond, length as m-dash] + AcOH(8)
 
[triple bond, length as m-dash]Si–OH + HO–Si[triple bond, length as m-dash][triple bond, length as m-dash]Si–O–Si[triple bond, length as m-dash] + HOH(9)
In contrast to the acetoxy groups, the [triple bond, length as m-dash]P–OSiMe3 groups are stable under these reaction conditions. The intensities of absorption bands characteristic for the SiMe3 moieties24 at 1258, 853, and 765 cm−1 do not change and also the signals of trimethylsilyloxy groups at −3.6 and 23.6 ppm remain unchanged in the 13C and 29Si CPMAS NMR spectra, respectively.

image file: c5nj02928g-f1.tif
Fig. 1 Comparison of infrared spectra of parent xerogel (SiP), xerogel after hydrolysis (SiPH2), and after reaction with hexamethyldisiloxane (SiPHMDSO), KBr pellet.

If we consider the substitution of CH3CO groups with protons in terms of the mass of the samples, the weight should decrease. However the yields of the products are slightly higher than the starting masses of the xerogels (Table 1). In accordance with increasing mass of the samples the mass losses (TGA) increase after hydrolysis (Table 4). It is consistent with the suggestion that water could either be adsorbed onto the surface of the xerogels or hydrolyze the [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] bonds as these are not hydrolytically stable25 (eqn (10)). We were able to distinguish between these two possibilities with the help of 31P MAS NMR spectra. The parent xerogel displayed only one signal at −45 ppm (P(OSi)4)18 and this signal split after the reaction with water to several overlapping resonances with maxima at −47, −36, −26, and −16 ppm assigned to P(OSi)4−n(OH)n phosphorus environments, where n = 0−3.26,27 The least shielded resonance at −8 ppm of a low intensity was assigned to O[double bond, length as m-dash]P(OH)2(OSi) moieties.26,27 Based on these NMR data we conclude that hydrolysis of the skeletal [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] bonds takes place (eqn (10)) to a large extent and the structure of silicophosphate xerogels collapses. The more water used for the reaction, the more intensive hydrolysis occurred – 31P MAS NMR spectra showed more downfield signals with higher intensities coming from the higher number of HO–P[triple bond, length as m-dash] groups (Fig. S1, ESI). It is also noteworthy that while the skeletal [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] groups undergo facile hydrolysis, the surface Me3Si–O–P[triple bond, length as m-dash] bonds are stable (Fig. 1).

 
[triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] + H2O → [triple bond, length as m-dash]Si–OH + HO–P[triple bond, length as m-dash](10)
The reaction in eqn (10) should yield strongly acidic [triple bond, length as m-dash]P–OH groups. This was confirmed by IR spectroscopy of pyridine-treated samples. Non-hydrolyzed SiP samples did not show any uptake of pyridine. In contrast, absorption bands at 1488, 1537, and 1640 cm−1 were observed for all samples reacted with water (Fig. S2, ESI). These wavenumbers are typical for pyridinium cations suggesting that Brønsted acid sites were formed during the hydrolysis in accordance with our previous observations.

The breakdown of the silicophosphate (SiP) structure by hydrolysis of skeletal [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] linkages (eqn (10)) results in significant losses of SA (Table 4). Thus we obtain acidic but nonporous materials. Hybrid silicophosphates (SiC2SiP) displayed better results in terms of porosity after the reaction with water. They lose acetoxy groups and a large amount of [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] bonds similar to parent SiP xerogels; however, they keep some surface area even if an equimolar amount of water (100% relative to residual organic groups) is used in the hydrolysis (SiC2SiPH1, Table 4). Considering the possible application of our materials, we have to be aware of their facile hydrolysis. Therefore they should be used under anhydrous or better still aprotic conditions. As we have shown recently, silicophosphates show only limited resistance to methanol since this reaction produces acetic acid in the first step and methylacetate and water in the second step. The esterification reaction is strongly shifted to the side of methylacetate, because water is promptly consumed in the hydrolysis of the Si–O–P backbone.18

Reactions with hexamethyldisiloxane. In the case of reactions with hexamethyldisiloxane, the acetoxy groups displayed significant reactivity and were almost quantitatively substituted by trimethylsilyloxy groups (eqn (11)) if we used 50% of HMDSO relative to residual organic groups (both acetoxy and trimethylsilyloxy). The volatile product of the reaction – trimethylsilylacetate – was identified by GC-MS and the surface bound [triple bond, length as m-dash]Si–OSiMe3 groups were evidenced by a new resonance at 13.6 ppm in the 29Si CPMAS NMR spectrum. At the same time the intensity of vibrations of acetoxy groups diminished in the IR spectra (Fig. 1), and their resonances were absent in the 13C CPMAS NMR spectra. Finally the signal of SiO6 moieties at −196 ppm coming from the additional coordination of carboxyl groups disappeared in the 29Si CPMAS NMR spectrum.

The substitution of SiO6-coordinated bridging acetoxy groups with terminal trimethylsilyloxy groups caused a significant decrease of surface area to half of its value. A similar effect has been observed after the methanolysis of silicophosphate xerogel, where the CH3COO groups were exchanged with methoxy groups.18 We also tried methyltbutylether for the elimination of acetoxy-groups. In all cases the resonance of SiO6 at −196 ppm diminished, CH3COO groups were effectively substituted and samples lost from 45 to 65% of SA and pore volume in comparison to original xerogels. Therefore we conclude that the bridging nature of acetates is very important for the porous structure of these silicophosphate xerogels (SiP samples).

The silicophosphate skeleton is also not resistant towards HMDSO attack and new [triple bond, length as m-dash]Si–OSiMe3 and [triple bond, length as m-dash]P–OSiMe3 groups are formed (eqn (12)) if excess of HMDSO is used for the reaction. SiP heated in neat HMDSO completely decomposed and provided a mixture of OP(OSiMe3)3 and Si(OSiMe3)4. The hybrid SiC2SiP xerogel showed similar reactivity.

 
[triple bond, length as m-dash]Si–OAc + Me3SiOSiMe3[triple bond, length as m-dash]Si–OSiMe3 + AcOSiMe3(11)
 
[triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] + Me3SiOSiMe3[triple bond, length as m-dash]Si–OSiMe3 + Me3SiO–P[triple bond, length as m-dash](12)

Reactions with SiCl4 and POCl3. Silicon tetrachloride reacted with both acetoxy and trimethylsilyloxy groups (the ratio of Cl to the sum of AcO and Me3Si was 1[thin space (1/6-em)]:[thin space (1/6-em)]1), but with TMS to a larger extent. The organic products were trimethylchlorosilane and acetylchloride according to GC-MS (eqn (13) and (14)). The intensities of the signals of AcO and Me3Si groups after the reaction were significantly reduced in IR, 13C, and 29Si CPMAS NMR spectra. At the same time, new signals of Cl2SiO2 and ClSiO3 moieties were observed in the 29Si CPMAS NMR spectra (Fig. 2), terminal Cl3SiO groups were not observed. However, these were observed at −43 ppm when the reaction was performed at a 1.4[thin space (1/6-em)]:[thin space (1/6-em)]1 ratio of Cl[thin space (1/6-em)]:[thin space (1/6-em)]residual organic groups. Silicon tetrachloride thus acted as a significant cross-linking agent and this was reflected in a substantial and reproducible increase of SA from 487 to 865 m2 g−1. Reactions that are consistent with these observations are summarized in eqn (15)–(18).
 
[triple bond, length as m-dash]Si–OAc + SiCl4[triple bond, length as m-dash]Si–O–SiCl3 + AcOCl(13)
 
[triple bond, length as m-dash]P–O–SiMe3 + SiCl4[triple bond, length as m-dash]P–O–SiCl3 + Me3SiCl(14)
 
[triple bond, length as m-dash]P–O–SiCl3 + Me3Si–O–P[triple bond, length as m-dash][triple bond, length as m-dash]P–O–Si(Cl2)–O–P[triple bond, length as m-dash] + Me3SiCl(15)
 
[triple bond, length as m-dash]Si–O–SiCl3 + AcO–Si[triple bond, length as m-dash][triple bond, length as m-dash]Si–O–Si(Cl2)–O–Si[triple bond, length as m-dash] + AcOCl(16)
 
[triple bond, length as m-dash]P–O–SiCl3 + AcO–Si[triple bond, length as m-dash][triple bond, length as m-dash]P–O–Si(Cl2)–O–Si[triple bond, length as m-dash] + AcOCl(17)
 
[triple bond, length as m-dash]Si–O–SiCl3 + Me3Si–O–P[triple bond, length as m-dash][triple bond, length as m-dash]Si–O–Si(Cl2)–O–P[triple bond, length as m-dash] + Me3SiCl(18)
The facile condensation between [triple bond, length as m-dash]P–OSiMe3 and Si–Cl groups (eqn (14)) could be potentially used for anchoring of various organic functionalities through alkyl- or arylchlorosilanes. As an example, we reacted benzyltrichlorosilane, PhCH2SiCl3, with silicophosphate xerogels providing samples (SiPPhCH2Si) with similar surface areas and O3SiCH2Ph groups bound to the surface as evidenced by 13C and 29Si CP MAS NMR spectra (Fig. S3, ESI). The Si−C bonds are stable under the reaction conditions. This reaction manifold provides us various possibilities to modify the surface of porous inorganic support.

image file: c5nj02928g-f2.tif
Fig. 2 29Si CPMAS NMR spectra of xerogels before surface modification (parent SiP) and after reaction with silicon tetrachloride (SiPSi) and phosphoryl trichloride (SiPP).

While phosphoryl trichloride reacted with both AcO and TMS groups similar to SiCl4 (eqn (19) and (20)), the overall reactivity of POCl3 towards SiP samples was lower. When equimolar amounts of chlorine atoms of POCl3 with respect to residual groups were used, unreacted phosphoryl trichloride was observed among volatiles by GC-MS together with acetylchloride and trimethylchlorosilane. The acetoxy groups were in this case more effectively depleted in comparison to the reaction with silicon tetrachloride (Fig. 2). We did not observe any indication of ligand scrambling between [triple bond, length as m-dash]Si–OAc and POCl3 in the 29Si CPMAS NMR spectra (Fig. 2). The surface area remained virtually unchanged (483 m2 g−1).

As a proof of successful anchoring of POCl3 onto the surface of silicophosphate xerogels, a new signal at −31 ppm was observed in 31P MAS NMR spectra which could be assigned to O[double bond, length as m-dash]P(OSi/P)3 or ClP(OSi/P)3 moieties (Fig. 3). The first two steps of condensation reactions leading to moieties with this shift are described in eqn (19)–(24). The condensation can proceed even one step further to provide O[double bond, length as m-dash]P(OSi/P)3 groups with a chemical shift of ca. −30 ppm in 31P MAS NMR.19 The second possible reaction providing phosphorus atoms with a similar chemical shift is the coordination of free phosphoryl oxygen to the Si atoms. This possible reaction would increase the coordination number of silicons and produce ClP(OSi/P)3 moieties. The signals in the 31P MAS NMR spectrum of the SiPP sample are however broad and overlapping which prevents a more precise description of the new surface groups (Fig. 3).

 
[triple bond, length as m-dash]Si–OAc + P(O)Cl3[triple bond, length as m-dash]Si–O–P(O)Cl2 + AcOCl(19)
 
[triple bond, length as m-dash]P–O–SiMe3 + P(O)Cl3[triple bond, length as m-dash]P–O–P(O)Cl2 + Me3SiCl(20)
 
[triple bond, length as m-dash]P–O–P(O)Cl2 + Me3Si–O–P[triple bond, length as m-dash][triple bond, length as m-dash]P–O–P(O)(Cl)–O–P[triple bond, length as m-dash]+ Me3SiCl(21)
 
[triple bond, length as m-dash]Si–O–P(O)Cl2 + AcO–Si[triple bond, length as m-dash][triple bond, length as m-dash]Si–O–P(O)(Cl)–O–Si[triple bond, length as m-dash]+ AcOCl(22)
 
[triple bond, length as m-dash]P–O–P(O)Cl2 + AcO–Si[triple bond, length as m-dash][triple bond, length as m-dash]P–O–P(O)(Cl)–O–Si[triple bond, length as m-dash]+ AcOCl(23)
 
[triple bond, length as m-dash]Si–O–P(O)Cl2 + Me3Si–O–P[triple bond, length as m-dash][triple bond, length as m-dash]Si–O–P(O)(Cl)–O–P[triple bond, length as m-dash]+ Me3SiCl(24)
The efficiency of anchoring Si and P compounds on the xerogel surfaces was proven by elemental analyses of phosphorus, total acidity, and argentometric analyses of Cl (Table 2). All experimental data are in reasonable agreement with theoretical values confirming the grafting of xerogel surfaces with SiCl4 and POCl3.


image file: c5nj02928g-f3.tif
Fig. 3 31P MAS NMR spectra of xerogels before surface modification (parent SiP) and after reaction with phosphoryl trichloride (SiPP).
Table 2 Experimentally obtained and calculated P content from ICP, NaOH consumptions (HCl + HOAc + H3PO4) and Cl content from argentometry of SiPSi and SiPP samples
Sample w(P)exp (%) w(P)calc (%) n exp NaOH (mmol g−1) n calc NaOH (mmol g−1) n exp Cl (mmol g−1) n calc Cl (mmol g−1)
SiPSi 15.7 17.7 15.0 16.3 2.90 2.87
SiPP 19.5 nd 14.1 15.4 1.12 nd


Reactions with AlMe3, Al(NMe2)3, and AlCl3. The chemical modification of these silicophosphate gels with several aluminum compounds was explored as a potential source of Lewis acidic tetrahedral Al sites on the surface of silicophosphate supports. Volatile products of all three reactions contained expected organic compounds (acetone and tetramethylsilane in the case of AlMe3, dimethylacetamide and dimethyl(trimethylsilyl)amine in the case of Al(NMe2)3, and trimethylchlorosilane for AlCl3). These compounds are obviously the products of condensation of residual [triple bond, length as m-dash]Si–OAc and [triple bond, length as m-dash]P–OSiMe3 groups with aluminium modifiers and attest to the formation of new Al–O–Si and Al–O–P bonds on the xerogel surfaces. The anchoring of Al atoms onto the surface of xerogels was confirmed by elemental analysis of the samples, where Si, P, and Al values were in good agreement with theoretical values (Table 3). Although the reactions afforded expected organic byproducts and Al atoms were grafted onto the surface, the inorganic products displayed significant differences in the structure and coordination number of Al atoms. This was caused by the different propensity of Al precursors towards ligand scrambling (see below).
Table 3 ICP-OES elemental analysis of P, Al, and Si contents. Comparison with theoretical values
Sample w(P)exp (%) w(P)calc (%) w(Al)exp (%) w(Al)calc (%) w(Si)exp (%) w(Si)calc (%)
SiPAl1 13.4 14.9 5.42 6.24 9.80 10.1
SiPAl2 12.0 11.7 4.72 4.83 9.39 7.97
SiPAl3 12.0 11.6 6.50 5.60 9.39 7.90


Table 4 Relative amounts of water used in the reactions, mass losses during TGA, and surface areas of the products
Sample n H2O [%] MLexpb [%] SA [m2 g−1]
a Relative to residual organic groups. b Mass loss at 1000 °C in air with the heating ramp of 5 K min−1. c SA below 10 m2 g−1.
SiPH1 10 37.7 279
SiPH2 50 40.6 Nonporousc
SiPH3 100 46.4 Nonporousc
SiC2SiPH1 100 28.1 42


Al–Me moieties are present in samples treated with AlMe3 as suggested by the IR and 13C CPMAS NMR spectra of the SiPAl1 sample, where we observed absorption bands at 689, 1193, and 2937 cm−1 assigned to νas AlC3, δs AlCH3, and νas AlCH3 vibrations28 and a 13C resonance of shielded methyl groups bound to Al at −7.9 ppm. However a significant amount of AlMe groups obviously exchanged with residual acetoxy groups (eqn (25)). This reaction is consistent with 29Si CPMAS NMR data, where a composite broad signal of Si(OP)4−n(OAc)n moieties (n = 0–3) in the SiP sample observed at −111 ppm split into signals for OSiMe3, O2SiMe2, O3SiMe, and SiO4 groups at 17, −4, −64, and −115 ppm, respectively, in the spectrum of SiPAl1 (Fig. S4, ESI). Simultaneously the SiO6 signal arising from the additional coordination of carboxyl oxygens of the AcO groups at −196 ppm disappeared. Finally the substitution of methyl groups at Al with bidentate acetoxy groups (eqn (25)) leads to a high coordination number for Al as evidenced by a signal at −7 ppm in the 27Al MAS NMR spectra assigned to Al atoms in 6-fold coordination (Fig. 4).29 As a consequence of the total collapse of the structure the product was nonporous.

 
[triple bond, length as m-dash]Si–OAc + AlMe3[triple bond, length as m-dash]Si–Me + AlMe2OAc(25)


image file: c5nj02928g-f4.tif
Fig. 4 Comparison of the 27Al MAS NMR spectra of xerogels after reaction with aluminium compounds.

Better results were achieved in reactions with Al(NMe2)3. The 29Si CPMAS NMR spectra of the SiPAl2 sample displayed features of both ligand exchange (−68.5 ppm, (Me2N)2SiO2, 0.4 ppm, AlOSiMe3)30–32 and condensation (−90.0 ppm, SiO4). The downfield shift of the SiO4 resonance with respect to silica (−110.0 ppm, SiO4) points to the formation of Si–O–Al bonds.33,34 The signal at −90.0 ppm could be increased in intensity by ligand exchange (Me2NSiO3) as well.30,32 The extent of ligand exchange was significantly smaller than in the case of the SiPAl1 sample and was comparable to the extent of condensation according to the 29Si CPMAS NMR spectra. This was reflected in the 27Al MAS NMR spectra, where hexacoordinated Al atoms were accompanied by pentacoordinated Al (Fig. 4).29 The surface area decreased slightly to 375 m2 g−1.

Aluminium trichloride provided the best results. We observed little evidence of ligand exchange by a signal of low intensity at −91 ppm in 29Si CPMAS NMR spectra. This signal is probably not due to SiO4 centers associated with aluminium because no acetylchloride is eliminated during the reaction and therefore no Si–O–Al bridges are formed. Five signals were observed in the 27Al MAS NMR spectrum of the SiPAl3 sample: two resonances of hexacoordinated Al atoms at −23 ppm and −7 ppm and three peaks of tetracoordinated Al atoms at 51, 67, and 83 ppm (Fig. 4). These three signals are typical for all our samples grafted with AlCl3 and we suggest that they come from AlO4, AlO3Cl and AlO2Cl2 moieties.29 The surface area increased from 403 to 469 m2 g−1. For these reasons AlCl3 was identified as a promising functionalizing reagent for synthesizing Lewis acidic and porous materials using silicophosphates as supports.

The residual acetoxy groups obviously play an important role in the increasing coordination number of Al atoms. The region between 1400 and 1800 cm−1, where absorption bands of COO valence vibrations are located, was always significantly different after the grafting of Al compounds. This was accompanied also by the changes in the 13C CPMAS NMR spectra. For example, a new absorption band of the carboxyl group was observed at 1602 cm−1 in the IR spectra of the SiPAl3 sample and at the same time a new signal of carboxyl groups was identified at 181.6 ppm in the 13C CPMAS NMR spectra (in comparison with parent SiP xerogel). The wavenumber of the absorption band as well as the shift in the NMR spectrum suggest that the observed carboxyl group is bidentate.35,36 Acetoxy groups evidently coordinated to aluminium atoms causing its hypercoordination (27Al MAS NMR, Fig. 4) and shifting the parent signals in both IR and NMR spectra. Therefore we conclude that the acetoxy groups have a negative influence on the Lewis acidity of the products.

Preparation of solid acid catalysts. As already mentioned, the reaction of silicophosphate xerogels with water provided nonporous powders possessing Brønsted acidic [triple bond, length as m-dash]P–OH groups. These, however, may not be accessible because of the low surface area of samples. The only sample which retained porosity was the SiC2SiPH1 hybrid. Preliminary tests of silicophosphate samples in methylstyrene dimerization showed that both Brønsted acidity and porosity are very important for catalytic activity – the hybrid sample SiC2SiPH1 displayed a conversion of 33% whereas the nonporous sample SiPH2 converted less than 1% of methylstyrene (Table 5). The SiP sample without modification with water did not show any catalytic activity as expected. Therefore we focused on the synthesis of porous samples with high numbers of [triple bond, length as m-dash]P–OH groups on the surface. This was achieved by grafting of xerogels with phosphoryl trichloride and subsequent hydrolysis of the P–Cl bonds (samples SiPB and SiC2SiPB, Table 5).
Table 5 Acidity, porosity, and catalytic properties of silicophosphate xerogels
Sample SiPH2 SiC2SiPH1 SiPB SiC2SiPB
a V micro/Vtotal, Vmicro determined by t-plot analysis, Vtotal estimated at p/p0 = 0.98.
Pyridine uptake (mmol g−1) 1.16 2.58 1.70 2.77
Average number of OH groups on P 1.6 1.6 1.1 0.9
SA (m2 g−1) Nonporous 42 117 172
Microporositya (%) 0 56 0
Conversion (%) <1 33 99 99
Selectivity (%) Isomer I 1 14 <1
Selectivity (%) Isomer II 82 29 92
Selectivity (%) Isomer III 17 57 8


The samples SiPB and SiC2SiPB synthesized by a two-step protocol (see Experimental) showed both high acidity and surface areas (Table 5). It is noteworthy that even if the average number of OH groups on phosphorus is lower for these two samples, their overall acidity is higher as indicated by high pyridine uptakes. The acidity is unambiguously of Brønsted type as confirmed by the presence of the absorption bands of the pyridinium cation in the IR spectrum of the SiPB sample after pyridine adsorption (Fig. 5). This is caused by a large amount of phosphorus atoms on the surface of these samples after their grafting with POCl3.


image file: c5nj02928g-f5.tif
Fig. 5 IR spectra of the SiPB sample (a), SiPB after pyridine adsorption (b), SiPL (c), and SiPL after pyridine adsorption (d).

These two samples displayed a high catalytic activity in α-methylstyrene dimerization (Table 5) similar to silica impregnated with phosphoric acid.23 It is notable that selectivity differs significantly according to the pore sizes and structure of silicophosphate samples – microporous xerogels based on the parent SiP silicophosphates reached moderate selectivity for 2-pentene (dimer III); however, mesoporous hybrid xerogels (SiC2SiP) showed a high selectivity for 1-pentene (dimer II) (Table 5). Thus, together with our previous catalytic results achieved on mesoporous nanocrystalline Si5P6O25, we developed heterogeneous catalysts for α-methylstyrene dimerization with excellent conversions and moderate to excellent selectivities toward all possible methylstyrene dimers (I–III).37

Both catalysts can be reused without regeneration and maintain very high methylstyrene conversions in the second and third catalytic run (98 and 96% for SiPB, 97 and 94% for SiC2SiPB). The selectivity after two catalytic cycles decreased by 8% for 2-pentene by the SiPB sample and by 12% for 1-pentene by the SiC2SiPB catalyst. The heterogeneous nature of catalytic action is supported by the absence of phosphorus in the reaction solution (ICP-OES). The described two-step synthesis uses the knowledge of surface reactions on our silicophosphate xerogels to transform them into efficient and selective Brønsted acidic catalysts.

Finally we have also attempted to prepare porous Lewis acidic xerogels. As mentioned above, we found that acetoxy groups coordinate to Al atoms thus decreasing their Lewis acidity. However acetoxy groups can be depleted in the reaction with hexamethyldisiloxane. Therefore the first step of synthesis was the removal of acetoxy groups by hexamethyldisiloxane and subsequent grafting with AlCl3, which displayed the best results among the tested aluminum precursors. This synthetic protocol was performed on both parent and hybrid silicophosphate xerogels and provided a high number of Lewis acidic Al atoms on the surface of porous silicophosphate support (samples SiPL and SiC2SiPL, SA = 434 and 458 m2 g−1, respectively). The high Lewis acidity was suggested on the basis of 27Al MAS NMR spectra where only resonances of tetracoordinated Al atoms were observed (Fig. 6) and confirmed by pyridine adsorption. Samples after pyridine adsorption displayed an abrupt increase of the signal assigned to hexacoordinated aluminium atoms in 27Al MAS NMR spectra (Fig. 6) and absorption bands at 1450, 1489, and 1615 cm−1 in IR spectra typical for pyridine coordinated to a Lewis acid center (Fig. 5). These samples were tested in α-methylstyrene dimerization and they displayed zero activity as expected. However this changed when moist methylstyrene was used for the catalytic tests. In this case hydrochloric acid was released in situ by the hydrolysis of residual [triple bond, length as m-dash]Al–Cl groups and catalyzed the dimerization similar to a published report where AlCl3 was tested.23


image file: c5nj02928g-f6.tif
Fig. 6 27Al MAS NMR spectra of Lewis acidic xerogel (SiPL) before and after pyridine adsorption.

Conclusions

The surface reactions of silicophosphate xerogels with various reagents have been investigated and optimized to produce tailored Brønsted and Lewis acidic heterogeneous catalysts. The residual organic (acetoxy and trimethylsilyloxy) groups coming from the non-hydrolytic sol–gel synthesis were utilized in the reactions, however, the skeletal [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] bonds have also been found to participate in these reactions. Water caused the elimination of acetoxy groups and hydrolysis of [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] bonds which provided Brønsted acidic HO–P[triple bond, length as m-dash] groups. The rupture of skeletal bonds leads to an abrupt decrease of surface area. Hexamethyldisiloxane was effective in the removal of acetoxy groups from these matrices. SiCl4 and POCl3 reacted preferably with trimethylsilyloxy groups releasing trimethylchlorosilane and forming new [triple bond, length as m-dash]Si–O–P[triple bond, length as m-dash] and [triple bond, length as m-dash]P–O–P[triple bond, length as m-dash] bridges while acetoxy groups reacted less readily. The surface of silicophosphates was then covered by Si or P atoms with reactive residual chlorine atoms. Through stable Si–C and P–C bonds, various organic groups could be anchored to the surface adding new functionality to these xerogels. Finally, AlMe3, Al(NMe2)3, and AlCl3 were investigated as potential sources of tetrahedral aluminium atoms. The most promising results were obtained with aluminium trichloride which was not subject to ligand exchange and condensed smoothly with trimethylsilyloxy groups releasing trimethylchlorosilane and forming new [triple bond, length as m-dash]Al–O–P[triple bond, length as m-dash] bonds. The acetoxy groups coordinated readily to aluminium atoms in all cases and decreased their Lewis acidity.

The knowledge of studied reactions was utilized to synthesize Brønsted and Lewis acidic catalysts from silicophosphate xerogels (supports). The two-step synthesis (POCl3, H2O) provided porous solid Brønsted acids which showed high catalytic activities for the dimerization of α-methylstyrene. The selectivity of the catalysts was dependent on their pore sizes. The second two-step protocol (HMDSO, AlCl3) resulted in the formation of porous and highly Lewis acidic xerogels. These are only two examples of procedures for tailoring the surface of silicophoshate xerogels and using them as potential supports for heterogeneous catalysts and other functional materials.

Acknowledgements

This research has been financially supported by the Ministry of Education, Youth and Sports of the Czech Republic under the project CEITEC 2020 (LQ1601).

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Footnote

Electronic supplementary information (ESI) available. See DOI: 10.1039/c5nj02928g

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