Hai Yuab,
Tianye Yanga,
Rui Zhaoa,
Bingxin Xiaoa,
Zhifang Lia and
Mingzhe Zhang*a
aState Key Laboratory of Superhard Materials, Jilin University, Changchun 130012, People's Republic of China. E-mail: zhangmz@jlu.edu.cn
bCollege of Physics, Tonghua Normal University, Tonghua 134000, People's Republic of China
First published on 1st December 2015
Ultrathin SnO2 nanosheets have been successfully synthesized through a simple low temperature hydrothermal strategy and developed for formaldehyde gas detection. Morphology characterizations are confirmed by the results of FESEM, TEM and HRTEM. The ultrathin SnO2 nanosheets are configured as high performance sensors to detect formaldehyde, and show very fast response times (<1 s), recovery times (6 s), good repeatability and selectivity at a relatively low working temperature. The high sensitivity performances are attributed to the morphology characterizations of ultrathin SnO2 nanosheets for affording large specific surface areas and more direct conduction pathways. The growth mechanism of the ultrathin SnO2 nanosheets and a morphology dependent sensing mechanism are proposed.
Tin dioxide (SnO2) with a wide direct energy band gap of 3.6 eV at 300 K, as an important n-type metal oxide semiconductor, have attracted great attention for a long time as a strong candidate for chemical sensors with wide applications in transparent conductive films.16,17
The amelioration of SnO2-based gas sensors performances have been mainly focused on the preparation of the micro- or nanoscaled sensing materials with diverse morphological in respect that their advantage of the higher specific surface area and simplicity in fabrication. So diverse morphological hierarchical micro- or nanostructures of SnO2-based gas sensors have stimulated great research interest and been intensively explored due to their prominent superiority of high sensitivity, such as nanoparticles,18 nanowires,19 nanorods,20 nanotubes,21 nanobelts,22 nanosheets,23 nanopillar,24 nanocubes,25 mesoporous,26 hollow spheres,27 core–shell structure28 flowers-like,29 urchins-like,30 aurelia-like,31 and so on. Nevertheless, to date, various techniques with synthesizing diverse morphologies of SnO2 micro- or nanostructures, for instance template method,32 hydrothermal strategy,33 chemical vapor deposition (CVD),34 and electrochemical deposition,35 are still a challenge to rapidly detect formaldehyde gas with high sensitivity in a broad linear range and a low detection limit.36 Related to SnO2, the hydrothermal strategy has been most widely used.37 To accomplish high sensitivity and fast response-recovery capacities for real-time monitoring of formaldehyde gases to prevent possible disasters,38 the abundant research has mainly fabricate the hierarchical micro- or nanostructures in an expected manner, which possess good dispersity and surface accessibility,38 besides higher specific surface areas. Recently, some efforts of the synthesis with rapidly detecting formaldehyde gas have been have been reported. Cao et al. has fabricated SnO2–grapheme nanocomposite for photocatalysis and formaldehyde gas sensing by solid-state synthesis.16 Lin et al. has synergistically improved formaldehyde gas sensing properties of SnO2 microspheres by indium and palladium co-doping.5 Huang et al. has prepared porous SnO2 microcubes with enhanced gas-sensing property.39 All these results above in the literatures show the SnO2 micro- or nanostructures remarkably promote the property for detecting formaldehyde gas in certain range and low concentration by changing SnO2 hosts, doping or controlling crystalline phase of the materials.40,41 However, those processes for the synthesis of SnO2 micro- or nanostructure are in general multistep, expensive and time-consuming. In contrast, the advantages process ought to meet the following rules: (a) simple, cheaper and convenient; (b) involve less solvent and reduce contamination; (c) give high yields of products.42 Therefore, it is essential to take challenges and find better route for the synthesis of SnO2-based gas sensing material to fast detect formaldehyde at a relatively low optimum working temperature.
Herein, we establish the synthesis of the ultrathin SnO2 nanosheets, using a simple, inexpensive, easy one-step, low temperature and efficient hydrothermal strategy. Then we systematically investigate morphology characterizations and gas sensing properties of the ultrathin SnO2 nanosheets. A comprehensive gas sensing study has demonstrated excellent performances for detection of formaldehyde in terms of very fast response time/recovery time, high sensitivity, good repeatability and good sensing selectivity at a lower working temperature. Moreover, the possible formation mechanism of the ultrathin SnO2 nanosheets is discussed from the viewpoint of nucleation, self-assembly growth by the experimental results. The possible sensing mechanism about the effects on the formaldehyde sensing properties is proposed. Our results further prompt that the ultrathin SnO2 nanosheets could provide more potential for applications as fast detect harmful gases sensor at a relatively low optimum working temperature in a broad linear concentration range and a low concentration detection limit.
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Fig. 2 (a) A low-magnification, (b) and (c) an enlarged FESEM image of the ultrathin SnO2 nanosheets. |
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Fig. 3 (a) TEM image and (b) HRTEM image of ultrathin SnO2 nanosheets. The inset of (a) is the corresponding SAED patterns. |
The lattice planes which continuously extend in each nanocrystal show the good crystallinity of the sample. The SAED pattern is shown in the inset of Fig. 3a. The lattice fringes in the HRTEM image and the corresponding SAED pattern indicate the monocrystalline nature of the ultrathin SnO2 nanosheets. The sample is further characterized using N2 adsorption and desorption. Fig. 4 shows the N2 adsorption/desorption isotherm of the ultrathin SnO2 nanosheets. Such structures possess a high surface area of 17.98 m2 g−1.
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Fig. 5 FESEM image of the ultrathin SnO2 nanosheets product synthesized at 180 °C for different reaction time: (a) 1, (b) 3, and (c) 5 h. |
When the hydrothermal reaction time is prolonged to 5 h, the ultrathin SnO2 nanosheets are finally formed (Fig. 5c). According to the time-dependent experiments, it is demonstrated that the size of the ultrathin SnO2 nanosheets can be controlled by adjusting the reaction time. We believe that the possible fabrication mechanism and morphological evolution of the ultrathin SnO2 nanosheets can be proposed and depicted as Fig. 6, which are schematically illustrated. On the basis of the chemical reactions of the our previous reported,31 SnCl2·2H2O, NaOH and CTAB are dissolved in distilled water with stirring under the condition of normal temperature during the initial process, in which each reagents and process is essential and indispensable to the final formation of the ultrathin SnO2 nanosheets.
The solution shortly becomes turbid and gradually appears the black precipitates under vigorous stirring after 2 h. This phenomenon indicates that double decomposition reaction and multiple nucleation have produced (Fig. 6a). The black precipitate is confirmed by XRD as same as the intermediate of the our reported31 (Fig. 6b), as shown in Fig. 7.
All the diffraction peaks could be very well indexed to the standard tetragonal rutile phase SnO, which is consistent with the standard data file (JCPDS Card no. 1-902), space group P4/mnm (no. 129) and lattice parameters of a = b = 0.378 nm, c = 0.479 nm. No diffraction peaks corresponding to any other impurities are detected, which indicate the excellent purity and crystallinity of these SnO products. The black muddy solution with SnO is transferred to a Teflon-lined stainless-steel autoclave in the oven of 180 °C for 5 h by hydrothermal strategy. The oxidation of Sn(II) into Sn(IV), the oxidation of Sn(II) into Sn(IV), the oxidation into SnO2 can be performed by dissolving oxygen in the precursor solution.37 The oxidation process and the most stable (110) surface energies are crucial for the formation of the nanosheet structure, while the coproduct of SnO may be produced because of the limited dissolved oxygen.45 Surfaces with high reactivity usually diminish rapidly during the crystal growth to minimize the total surface energy.46 In addition, the organic long-chain surfactants (CTAB) are able to preferentially adsorb on certain crystal facets and change their relative stability in terms of the surface energy, tune the growth rates, and thus tailor into nanosheet structure of the growing crystals.47,48 These flexible nonionic polymers containing numerous hydrophilic and hydrophobic sites direct the aggregation of SnO2 nuclei and the following self-assembly growth31,37 (Fig. 6c). Eventually the sample further grows into the ultrathin SnO2 nanosheets (Fig. 6d). Such ultrathin nanosheets are considered to be an ideal factor for gas sensing application with a large specific surface area.
Each sensor exhibits the highest response to the targeted gases at the optimal operating temperature. So the optimum operating temperature is one of the most important factors in the gas sensing study of semiconductor oxide sensors. To research the influence of operating temperature and to determine an optimum operating temperature, the response of the gas sensor toward 100 ppm formaldehyde vapor is examined as a function of operating temperature and the result is shown in Fig. 8. It is clear that the sensing response first increases with temperature (up to 240 °C) and then decreases from the curve (ranging from 160 °C to 280 °C), which present typical n-type gas sensing behaviors, a decrease in resistance on exposure to reducing gases. The maximum response is 7 at the optimum operating temperature. Thus the optimized 240 °C is chosen for further gas sensing tests of the ultrathin SnO2 nanosheets sensor.
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Fig. 8 The responses of the ultrathin SnO2 nanosheets sensor upon exposure to formaldehyde (100 ppm) at the different operating temperatures (160–280 °C). |
The selectivity of the ideal gas sensors is an important parameter from the view of the practical application. To get information about the gas sensing selectivity of the ultrathin SnO2 nanosheets sensor, the responses of the sensing ability among various testing gases with a concentration of 100 ppm are compared, such as formaldehyde (HCHO), IPA ((CH3)2CHOH), methanol (CH3OH), acetone (CH3COCH3) and toluene (C7H8) at the optimum operating temperature of 240 °C.
From the data shown in Fig. 9, the results imply that the sensor based on the ultrathin SnO2 nanosheets, exhibits an obvious response for formaldehyde (HCHO) and a lesser effect for other aforementioned testing gases, where the sensor responses are 7 (formaldehyde), 3.5 (IPA), 2.6 (methanol), 2.6 (acetone) and 1 (toluene), respectively.
Thus, formaldehyde is first chosen as a representative reductive gas for investigate the gas sensing properties of the ultrathin SnO2 nanosheets. The formaldehyde sensor response of the ultrathin SnO2 nanosheets is evaluated. Fig. 10 presents the response versus formaldehyde concentration of the ultrathin SnO2 nanosheets sensor at the low operating temperature of 240 °C, set as 5, 10, 30, 50, 100, 200, 300, 500, and 1000 ppm. The response sharply increase with increasing the formaldehyde concentration in the range of 5–500 ppm. When the concentration reaches above 500 ppm, the increase in response of the sensors becomes slight. It indicates that the sensor has become more or less saturated, and the sensor reaches saturation about 1000 ppm. Noticeably, the ultrathin SnO2 nanosheets sensor exhibit good response to formaldehyde at low concentration of 5 ppm, the corresponding responses is about 3. Furthermore, the gas sensing response and recovery time (tres/trec) is another very remarkable parameter to evaluate the practical application of the gas sensor. We investigate the response and recovery time of the ultrathin SnO2 nanosheets sensor to formaldehyde with the concentrations of 100 ppm at the optimal temperature (240 °C), as shown in Fig. 11. Measured from the enlarged sensing curves of response and recovery time, it is found that the sensor exhibits a fast response–recovery characteristic for detection formaldehyde, with the response time within 1 s and the recovery time about 6 s, respectively, indicating the fast sensing ability of the ultrathin SnO2 nanosheets sensor. Remarkably, the results demonstrate that the sensor immediately responds when formaldehyde gas is introduced and then rapidly recovers to its initial value after the formaldehyde is released. These times are short enough to meet efficient for formaldehyde gas detection completely.
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Fig. 10 Dependencies of response on formaldehyde concentration for the ultrathin SnO2 nanosheets sensor. |
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Fig. 11 The transient response of the ultrathin SnO2 nanosheets sensors exposure to 100 ppm formaldehyde at 240 °C. |
In the case of the sensors, reversibility and repeatability are important parameters for reliable applications. To examine the reversibility and repeatability of the sensor, we have also repeated the sensing test to 100 ppm formaldehyde at 240 °C.
As shown in Fig. 12, four periods are measured and the response of the ultrathin SnO2 nanosheets sensor only exhibits a slight decrease compared with the former test of 100 ppm at the optimal temperature, however, the fast response and recovery speed is still maintained.
Obviously, the sensor shows a good reversibility and repeatability from the curve. An overview from Fig. 13 presents the representative dynamic real-time response curves of the ultrathin SnO2 nanosheets sensor for detecting formaldehyde with concentrations ranging from 5–100 ppm at the low operating temperature of 240 °C. From the curves, it can be seen that sensor resistance values descend or ascend when formaldehyde vapor is in or out from the gas chamber, revealing the n-type semiconductor characteristic of the sensor, and the response amplitude of the sensors increases gradationally with increasing the gas concentration. After five cycles between the test gas and clean air are successively recorded, corresponding to five different formaldehyde concentrations of 5, 10, 30, 50, and 100 ppm, the responses of the ultrathin SnO2 nanosheets are about 2.9, 3.2, 4.2, 5, and 7, respectively. The resistance values could recover their initial state, which indicates that the sensors have good reversibility.
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Fig. 13 Real-time response curves of the sensor upon exposure to different concentrations of formaldehyde at 240 °C. |
In comparison with the previous gas sensor properties reports of hierarchical SnO2 nanostructures in the literatures, it shows that the ultrathin SnO2 nanosheets sensor of this work own very fast response/recovery time at a relatively low optimum working temperature of 240 °C (in this work), as shown in Table 1. In the case of the ultrathin SnO2 nanosheets structure, the greatly improved sensitivity to formaldehyde may be due to the following factors.
Sample | Formaldehyde (ppm) | S | tres/trec (s) | T (°C) | Ref. |
---|---|---|---|---|---|
Ag coated ZnO–SnO2 | 50 | 95 | 21/64 | 210 | 56 |
Porous SnO2 microcubes | 100 | 57.4 | 13/35 | 280 | 39 |
SnO2 IO | 100 | 629 | 12/58 | 215 | 15 |
Nanofragment SnO2 | 100 | 39.4 | 9/12 | 300 | |
Nanocoral SnO2 | 100 | 43.6 | 7/8 | 300 | 55 |
Nanograss SnO2 | 100 | 55.6 | 6/7 | 300 | |
Porous SnO2 rods | 100 | 21.4 | 3/12 | 240 | 49 |
Ultrathin SnO2 nanosheets | 100 | 7 | <1/6 | 240 | This work |
The ultrathin SnO2 nanosheets are assembled according to a certain angle on the ceramic tube surface, which is favorable to provide a large percentage of certain facets exposed, and thus highly reactive surfaces have been widely explored.37 In this specific structure, which presents a BET specific surface area of 17.98 m2 g−1, the diffusion and mass transport of gas molecules are facilitated.
Furthermore, the ultrathin SnO2 nanosheets are so thin and afford direct conduction pathway, which can make electron transport more effective, and therefore improve the gas-sensing properties. When the ultrathin SnO2 nanosheets sensor contact with air at the optimum working temperature, the more oxygen molecules can easily diffuse reach the relatively large sides of the ultrathin nanosheet, and trap mass electrons from the conductance band of SnO2 to product more reactive oxygen ions species (O−), rapidly forming an electron depletion layer at the direct conduction pathway of their characteristic interface. The electronic concentration in the conduction band is immediately decreased which results the electron transport can be descend in the formation of potential barrier, and the ultrathin SnO2 nanosheets sensor shows a high-resistance value in air at once. The reactive oxygen ions (O−) are deemed to be ascendant at the optimum working temperature of 240 °C.53
In the reductive tested vapor, the reactive oxygen ions (O−) approach and react with the reductive tested vapor molecules such as (e.g., formaldehyde). The trapped electrons are rapidly oxidized and fed back into the conductance band of SnO2, resulting in the decreasing potential barrier height and the thinning of the depletion layer by direct conduction pathway of their characteristic interface. Therefore the senor resistance of the ultrathin SnO2 nanosheets sensor is decreased in this reaction process. The possible reaction of formaldehyde with the adsorbed oxygen can be explained as follows:54
HCHO + 2O−(ads) → CO2 + H2O + 2e− |
When the reductive tested vapor is out, the ultrathin SnO2 nanosheets sensor is exposed to air and rapidly shows an original high-resistance value again. Obviously, the gas sensing properties of rapidly detection formaldehyde will strongly dependent on the ultrathin SnO2 nanosheets structure on the basis of this sensing mechanism.
Moreover, our results also demonstrate that both this simple and economic synthesized approach and the synthesized unique nanosheets are also expected to be extended to other metal oxide semiconductor materials with unique morphologies and potential applications in the detection of environmental pollutants.
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