E. Castillejos*a,
B. Bachiller-Baezabc,
E. Asedegbega-Nietoa,
A. Guerrero-Ruizab and
I. Rodríguez-Ramosbc
aDpto. Química Inorgánica y Química Técnica, Facultad de Ciencias, UNED, P° Senda del Rey 9, 28040 Madrid, Spain. E-mail: castillejoseva@ccia.uned.es
bUnidad Asociada UNED-CSIC, Group of Design and Application of Heterogeneous Catalysts, Spain
cInstituto de Catálisis y Petroleoquímica, CSIC, Cantoblanco, 28049 Madrid, Spain
First published on 17th September 2015
Graphene oxide and multiwall carbon nanotubes (CNTs) were chemically modified by treatment with urea and subsequent annealing at different temperatures. These materials were used as supports for gold nanoparticles and the resulting samples have been applied as catalysts in the 1,3-butadiene partial hydrogenation reaction. The supports and catalysts were exhaustively characterized. It was shown that urea treatments modified the graphene surfaces and the morphology of CNTs, in both cases with incorporation of significant amounts of different nitrogen surface groups. The presence of these groups on few layered graphene or on CNT surfaces modifies the gold precipitation–deposition process during catalyst preparation, giving place to different amounts of incorporated gold on the various supports. The obtained catalytic results suggested that the partial hydrogenation requires limited availability of hydrogen, and for this the migration through adsorbed species between the metal and support to initiate the hydrogenation, probably by a spillover mechanism, seems to be a required step. In general intramolecular selectivity is structure-sensitive meanwhile catalytic activity is not structure-sensitive, as evidenced when the gold nanoparticle sizes are decreased.
One of the most developed methods to obtain GO is by strong oxidation of graphite.6 After this initial oxidation step, and by means of mechanical/chemical or thermal exfoliation, it is possible to obtain graphene oxide sheets from GO. Finally, the eventual reduction of the graphene oxide sheets leads to graphene. Although the exact structure of GO is still subjected to intense debate, it is believed that the aromatic lattice of graphene is interrupted by epoxide entities, hydroxyl species usually placed in the interlayers and carboxylic groups that are located on the edges.7 Hence, GO is a layered material with a high hydrophilic character and water molecules can readily intercalate between the layers. This results in an increase of the interlayer distance of GO as well as a change in hybridization of the oxidized carbon atoms from planar sp2 to tetrahedral sp3.8 Rapid heating of GO causes a rapid evaporation of the intercalated water, giving place to its expansion, reduction and delamination. Resulting graphene provides a two-dimensional model of catalytic support and it is one of the most promising materials in nanotechnology. Although the use of a single graphene sheet as catalytic support has not been reported, some promising results have already been obtained with materials containing few-layers of graphene.9 On the other hand, CNTs may be viewed as a cylindrical structure formed from graphene sheets and closed or not by hemispherical caps at each end. They are hollow nanosized tubes and their nanometrical dimensions, together with the unique electronic structure of the graphene sheet, make the electronic properties of these one-dimensional structures highly unusual.
Several thermal and chemical processes can be used to tailor the carbon porous structure and the type and concentration of specific surface groups. A wide variety of oxidizing treatment techniques have been applied to functionalize the carbon surface: gaseous or liquid oxidizing agents, chemical and electrochemical oxidations, plasma treatment, ion bombardment, etc.10 Further modifications of carbon surfaces with other functionalities containing heteroatoms, like N and S, tend to increase their chemical reactivity and to give rise to building-blocks or starting materials for subsequent chemical modifications or applications, such as the anchoring of metal complexes to the support.11
Gold nanoparticles attracted wide attention as catalysts only after the discovery that gold nanoclusters on oxide supports are highly active and selective, for instance, for oxidation reactions,11–15 hydrogenations,16,17 hydroaminations,18,19 organic reactions,20 and cross-coupling reactions.21 Catalysis involving gold nanoparticles continues to show a fascinating future in this field and Au catalysts supported on Al2O3, SiO2 or TiO2 have shown special selectivity in catalysing the hydrogenation of 1,3-butadiene (BD) to butenes.22 Purification of butane feed stocks that contain certain small amounts of butadiene is actually performed by selective hydrogenation of butadiene. A good process will consequently work in such a way that the partial hydrogenation of butadiene into butenes takes place, while avoiding any butane formation. Nanogold catalysts with selected supports like carbon materials can also promote high activity and high selectivity. In fact, so far there have been very few literature reports on the possible activity of Au–graphene or Au–CNTs. Chun Ming Xu et al.23 showed a striking enhancement of the catalytic performance of gold on CNTs for the hydrogenation of BD. However, since carbon materials are chemically inert, a pretreatment of the surface is needed for gold anchoring, involving oxidation of the surface by a strong oxidizing acid, or tedious metal catalyst synthetic procedures.24 Deposition, adsorption, coprecipitation or use of monodispersed Au colloids are some of the most recent methods developed to deposit AuNPs. However in the case of the carbon materials none of these techniques are effective for depositing AuNPs. Theoretical studies have concluded that Au interactions with the graphite surface are weaker when compared to others supports.25
Thus, to take advantage of all the potentiality of AuNPs supported on carbon materials, significant effort should be devoted to the synthesis of the catalysts, to the control of nanostructure morphologies and to their addressing. In this communication we report an efficient methodology to incorporate nitrogen on nano-carbon structures by thermal solid-state reaction between urea and nano-carbons (GOs, CNTs, etc.) and subsequent annealing at different temperatures. These nitrogen adatoms incorporated on the carbon nanostructures permit changes in the support properties. Thereafter, a deposition–precipitation synthetic procedure on functionalized and nitrogen doped samples was used for the design of high-performance gold catalysts. Furthermore, we report the catalytic activity of AuNPs deposited on carbon structures for the selective hydrogenation of BD in H2-rich streams. Characterizations of the carbon material supports and of the Au catalysts were performed using elemental analysis, nitrogen adsorption isotherms (BET), transmission electron microscopy (TEM), infrared spectroscopy, thermogravimetric (TGA), chemical titration and X-ray photoelectron spectroscopy (XPS). The synthesis of catalysts, relative catalytic activity of the materials and some structure–property correlations, are presented, focusing on the influence of the size of the gold NPs on the catalytic activity and selectivities as well as in the influence of the different supports.
dAu = ∑nidi/∑ni. |
The chemical nature of the surface functional groups was evaluated by temperature programmed desorption coupled with mass spectrometer (TPD-MS). These experiments were performed under vacuum in a conventional volumetric apparatus connected to a RGA-200 SRS mass spectrometer.28 The sample was evacuated for 30 min at room temperature and then ramped to 1023 K at a 10 K min−1 rate. Considering that the gases evolved during the TGA experiment are CO2 and CO, as it is evidenced from the TPD-MS, and that the range of temperatures at which the evolution takes place is different; the amount of carboxyl can be estimated by the weight loss up to 723 K, while phenol–carbonyl groups correspond to the mass loss from 723 K up to 1100 K. Infrared (KBr pellets) spectra were obtained on a FT-IR (Varian 670) spectrometer. Finally X-ray diffraction (XRD) patterns were obtained on a Polycristal X'Pert Pro PAnalytical diffractometer with Ni-filtered Cu/Kα radiation (λ = 0.1544 nm) operating at 45 kV and 40 mA. For each sample, Bragg's angles between 4° and 90° were scanned at a rate of 0.04 deg per s. The gold content in the catalyst was determined by acid digestion of the catalyst followed by ICP-OES analysis.
The catalytic experiments for BD hydrogenation were carried out in a continuous flow fixed-bed reactor. The mixture of reactants, H2 (10% vol) and BD (2% vol) in N2 passed through the catalyst bed a rate of 60 mL min−1. The hydrogen amount was in large excess. The reaction temperature was varied between 70 and 200 °C at atmospheric pressure. Before reaction, the catalyst was pretreated in flowing N2 at 300 °C for 1 h. The reactor effluent was online analyzed using a gas chromatograph with flame ion detector (FID) and thermal conductivity detector (TCD) with a 20% BMEA Chromosorb P80/100 column. The catalyst activity was calculated as:
The nature and concentration of the nitrogen surface groups produced by this preparation method was determined by elemental analysis and surface semi-quantitative analysis (XPS). These results are shown in Table 1. After annealing, the N content determined by elemental analysis was between 26.7 and 19.5 wt% for the GO300, GO450 andGO600; while for CNT300, CNT450 and CNT600 diminished from 5.6 to 3.1 wt%. Such values were close to those obtained by XPS. Hence, it was proven and confirmed that thermal solid-state reaction with urea carried out at different annealing temperature is an effective method to produce N-doped carbon materials. On the other hand, the maximum N content corresponds to GO300. A decrease in N content was observed when increasing the annealing temperature, both for the GOseries and CNTseries. These results seem to indicate that the incorporation of nitrogen species takes place at low temperatures, probably near the melting point of urea (133 °C). In the case of the graphite oxide this reaction gave rise to graphene surfaces, which have high amount of N-doping adatoms. Also, it appeared that when heating these N-doped graphenes at higher temperatures, a fraction of the nitrogen functional groups is slowly released. The incorporation of nitrogen atoms in CNTs was lower than for GO series, pointing to a lower reactivity. Finally, for comparative purposes we have studied a CNTN sample, which was grown in a fluidized bed reactor using an ammonia/acetylene reaction mixture over a Fe/SiO2 catalyst.29 The reported data in Table 1 reveal that nitrogen incorporated for this sample was lower in comparison with CNT series and corresponds to our previous published data.11
XPS (mass%) | Elemental analysis (wt%) | |||||
---|---|---|---|---|---|---|
C | O | N | C | O | N | |
GO300 | 57.0 | 16.5 | 26.5 | 49.1 | 22.2 | 26.7 |
GO450 | 78.7 | 2.3 | 16.8 | 69.1 | 8.7 | 21.1 |
GO600 | 89.3 | 0.9 | 8.5 | 79.0 | 1.0 | 19.5 |
CNT300 | 85.6 | 5.1 | 9.8 | 86.7 | 7.0 | 5.6 |
CNT450 | 94.0 | 2.0 | 4.0 | 85.9 | 8.6 | 4.9 |
CNT600 | 92.4 | 3.5 | 4.0 | 88.6 | 8.0 | 3.1 |
CNTN | 88.7 | 7.1 | 4.2 | 89.5 | 5.8 | 2.6 |
Fig. 2 shows the XRD diffractograms for all the modified supports (GOseries and CNTseries). XRD is an effective method to study the interlayer changes of graphite related materials. GO had a characteristic peak at 2θ = 16°.30 This peak disappears after the functionalization treatment, and another peak at 26.5°, corresponding to the graphite diffraction (002) peak, becomes relevant. This confirms the presence of graphitic ordering due to reduction during urea treatment. When the annealing temperature increases, the (002) peak intensity decreases significantly, suggesting the presence of exfoliated graphene oxide. In addition, for GO300, there are some peaks attributable to cyanuric acid. This latter compound could be produced during the reduction reaction of GO with urea and/or could be originated by the progressive degradation of the initially produced nitrogen surface groups. Here it is important to notice that ammonia gas was also released during the annealing reaction as a consequence of the thermal decomposition of urea.
The XRD diffractograms of CNTs show the typical peak at 2θ = 25° assigned to the CNT 002 plane, that is graphite peak slowly shifted. The peak intensity of (002) for CNT300 sample is smaller, indicating a diminished crystallinity of these nanotubes, which could be assigned to the presence of the nitrogen species produced from the reaction with urea.
Fig. 3 shows the infrared spectra of all the samples. In the spectrum of the modified GO, the peaks at 3005 and 1580 cm−1 are characteristic bands of C–H and CC stretching of the aromatic ring. Peaks at around 1579 and 1466 cm−1 could be due to C
N stretching and –NH2 bending, respectively. This could be an indication of the presence of melamine31 or pyrrolic and pyridinic groups.32 There is a collection of overlapping bands in the 1000–1300 cm−1 range. They correspond to C–N stretching of incorporated nitrogen or C–O–C groups of the non-fully reduced GO. This later would be more likely present in the samples treated at lower temperature which still partly retain some of the original GO oxygenated groups. The FT-IR spectrum of GO450 differs from that of GO300 as evidenced by the presence of new peaks at 3252 and 1650 cm−1 as it can be clearly seen in Fig. 3. These peaks were assigned to N–H stretching and C
O stretching of amide groups33 on the GO450 surface, respectively. These results clearly indicate the formation process of N-doped graphene below 450° via amide linkages between the ammonia produced by decomposition of urea and the oxygen functional groups of the graphene sheets. Finally, the FT-IR of GO600 does not show amide peaks. In this case, the amide groups were transformed to pyrrolic and pyridinic groups at the graphene edges and/or defect sites, and to “graphitic” N in the graphene network. These features are also obvious for the CNT samples.
Furthermore, thermogravimetric analyses under nitrogen (Fig. 4) show that the decomposition manner was different for each sample indicating that the presence and nature of the formed nitrogen surface groups strongly depend on the temperature of the urea reduction treatment. GO300 decomposition started at about 300 °C and the total mass loss was 46%. Desorption of nitrogen surface groups can also be followed on viewing the derivative weight loss where various maxima are observed. These peaks are clearly not the same for the other two GO urea-treated samples. The higher the treatment temperature, the lower the weight loss and the higher the decomposition temperature. The CNT series showed a similar tendency (Fig. 4), although the weight loss for GO samples was much higher due to the higher amount of nitrogen groups formed during the urea treatment.
The chemical nature of the surface functional groups was also evaluated by temperature programmed desorption coupled with mass spectrometry (TPD-MS). The observed profiles are displayed in Fig. 5. The molecular ion of urea (m/z = 60) was not detected in any case. The presence of m/z = 43 ion (considered to be isocyanic acid), m/z = 27 (hydrogen cyanide) and m/z = 17 (ammonia) during decomposition of GO300 sample revealed a large variety of nitrogen surface groups in this material,34–36 which in part could be assigned to strongly adsorbed quasi-urea species. The simultaneous detection of m/z = 44 signal (carbon dioxide) and m/z = 17 (ammonia) could be consequence of a reaction among the isocyanic acid evolved and residual water molecules. Notice that the isocyanic acid only appeared on the GO300 sample. In the case of the sample prepared by annealing at 450 °C (GO450), the main observed fragments are those of masses (m/z) 17, 16, 44, 27 and 28, which could correspond to the decomposition of N-amide linkages with the oxygen functional groups of the graphene sheets reacted up to 450 °C.37,38
Finally, for GO600 sample only fragments evolved at higher temperatures were observed. In this case, it is possible that the nitrogen atoms could have been incorporated into the graphite layers replacing carbon atoms. In short the TPD-MS experiments reveal a remarkable variety in the nature of the nitrogen species generated on the GO when reacted with urea. Also the stability of each species depended on the temperature applied during the annealing preparation procedure. Most of these species were also detectable in the TPD experiments of urea treated CNT supports although there are some significant differences (Fig. 5). While in GO300, m/z = 44 (CO2) is by far the most intense signal, in CNT300 sample it is largely reduced when compared to other species present whereas the relative intensity of m/z = 43 (isocyanic acid) has greatly increased. This is an indication that the nature of products formed during urea thermal treatment depended also on the characteristics of the carbon materials.
The qualitative results obtained from TPD-MS were further checked by a surface analysis of these materials, so they were also studied by XPS. As already mentioned, Table 1 summarized the mass percentages of elements present in each sample. The GO employed as starting material exhibits higher oxygen content (25%) and during treatment with urea this content was reduced at expense of the formation of nitrogen surface groups. N and O content are highest for GO300 when compared with the other two urea-treated samples obtained at higher reaction temperatures. This is due to the GO reduction process as well as to the evolution of different nitrogen-containing compounds when heating at higher temperatures. This can be better understood on viewing the envelope of C 1s XPS peak of the urea-treated materials (Fig. 6a). The physical mixture of urea and GO (without undergoing any thermal treatment) was also included and serves as comparative reference. Three maxima can be deduced from this last mentioned physical mixture sample (Fig. 6a). First two owing to C–C (at 284.6 eV) and C–O (at 286.6 eV) species characteristic of GO materials,39 and the third at about 288.8 eV owing to the amide groups of urea. When this physical mixture was treated under nitrogen at 300 °C yielding GO300 sample, the second maximum, at 286.6 eV, drastically reduces owing to the diminution of epoxide groups occurring in the reduction process of GO. At the same time, the maximum for amide groups observed in the physical mixture has been shifted to higher binding energies, becoming quite large and much wider. Thus, it could be deconvoluted in several peaks, due to the presence of various species that as observed in TPD-MS experiments gave different thermal decomposition products. When treatment temperature was increased to 450 °C, this peak is significantly reduced and shifted to lower binding energy values (287.8 eV). This is due to transformation of initial amide species into other ones, and from these XPS spectra can be ascribed to –N–CO species.40 As for the GO600 sample the peak, although greatly reduced, is still present.
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Fig. 6 XPS spectra of: (a) C 1s GOseries, (b) N 1s GOseries, (c) C 1s CNTseries and (d) N 1s CNTseries. |
Further details on the surface groups formed during urea treatment can be obtained from the inspection of N 1s XPS spectra represented in Fig. 6b. While the N 1s peak recorded for untreated urea appears at a binding energy of 398.7 eV, the N 1s envelope obtained for GO300 sample is larger and wider and could be deconvoluted into three different species. This is in agreement with the results observed in C 1s XPS data. These three contributions to the N 1s peak are centered at about, 398.3, 399.8 and 401.5 eV and could be ascribed to triazine groups (CN–C) and –NH groups.41 These data indicate the possible formation of ammelide and/or melamine intermediates during the urea treatment, as well as some alternative species of the type protonated amides or pyridine groups.42 As for GO treated with urea at 450 °C, three N regions appear (Fig 6b). Lowest binding energies of about 398 eV can be ascribed to pyridinic nitrogen, the middle region whose value is 399 eV normally refers to pyrrolic nitrogen, amides or amines, while at 401 eV we have quaternary nitrogen.43–45 This last species increases at the expense of the middle region as annealing temperature was increased from 450 to 600 °C.
Massive% of C, O and N for the urea CNTs treated samples obtained from XPS analysis, were also collected in Table 1. The low oxygen content (2.8%) of the original CNT sample obtained after oxidation treatment points to a CNTs low reactivity. Although nitrogen incorporation was significantly lower in all cases, the tendency observed on increasing temperature treatment was similar to that observed in GO supports. Fig. 6c, illustrates the C 1s envelopes for the three temperature urea-treated CNTs where a small hump is only apparent for the CNT300. Fig. 6d also shows the N 1s spectra of the studied CNT supports. For CNT300 the N 1s spectra can be deconvoluted in two contributions (at 398.9 and 400.2 eV) due to the presence of urea decomposition products. Increasing the treatment temperature gives rise to the appearance of pyridinic, pyrrolic/amide and quaternary nitrogen. At higher temperature (600 °C) there is an increase in the quaternary nitrogen and a decrease in the pyrrolic/amide nitrogen groups. This is in agreement with literature findings were studies involving stability of nitrogen surface groups on CNTs indicated that at higher temperatures the main species present were pyridinic and quaternary nitrogen.38 This is similar to what was observed for GO samples.
A new sample of CNTs containing a higher number of oxygen groups (CNTox) was selected for comparison and was also treated with urea at 450 °C. The presence of higher oxygen quantity was confirmed by XPS (10.3%) and for the sake of brevity their XPS envelopes are not included. Annealing of this urea-treated CNTox at 450 °C did not produce a significant change in the nitrogen surface group concentration when compared to the initial CNT450. Hence, the formation of nitrogen groups is independent of the concentration of oxygen groups on the surface.
In the case of the CNTN sample, where ammonia was used in the preparation procedure,29 three of the earlier mentioned peak contributions were found, and assigned to pyridinic, pyrrolic and quaternary nitrogen species (Fig. 6d). The ratio of the last to the first was much higher than what has been observed for all other samples while the pyrrolic nitrogen is almost absent. Moreover a small peak at higher binding energy due to NO groups (405 eV) was present.29
This systematic study of the samples treated by thermal annealing has shown the incorporation of nitrogen atoms into the graphene or CNT structures, and/or the formation of amide groups, which were anchored over initially presented oxygen functional groups. These carbon materials contain nitrogen in different forms including pyridinic, pyrrolic and quaternary species. Doped nitrogen CNTN also contains nitrogen in different forms though the XPS spectrum, is somewhat different mainly presenting pyridinic and quaternary nitrogen species while the pyrrolic nitrogen is almost absent. The N incorporates one more electron into the structure of carbon surface and then the carbon surface will become more basic in character which improves the electronic density. Therefore, p electron delocalization will occur easily owing to their structure, and the electron donor effect of N can also make the bonding stronger. The basicity of GO450, GO600, CNT450, CNT600 and CNTN samples after treatments will allow deposition–precipitation of gold on these surfaces where it is indeed complicated.22 In general, carbon has found limited use as Au support in hydrogenation reactions due to the difficulty in obtaining a well-dispersed Au phase with a narrow size distribution.46 Therefore, urea and ammonia treatments can be used to change the carbon properties and provide a suitable surface for attaching AuNPs.
Fig. 8 and 9 show representative TEM micrographs and AuNPs size distributions of the different GO decorated with AuNPs and of the AuCNTN sample, respectively. In general TEM images of the GO supports revealed the presence of packs of flat graphitic layers with different sizes and wrinkled sheets. Moreover, these samples were composed of different number of stacked graphene layers depending on the temperature of the annealing process. Comparing the TEM images and XRD profiles for each sample, it seems that a reasonably efficient GO reduction was attained, especially for AuGO600 where most of the sheets are delaminated. The AuNPs average diameter obtained by TEM for the ex-GO supported catalysts are summarised in Table 2. On the other hand, AuCNTN yielded the smallest particle size by both XRD and TEM. In the case of AuCNT450 and AuCNT600 catalysts the TEM determined average Au particle sizes are close to 30 nm. In general, it has been observed for all samples that the Au particles were not homogeneous in size. Furthermore, even though the mean particle size was quite large, samples contain a significant population of small AuNPs that should be taken into account when interpreting the catalytic results.
Fig. 10 represents the XPS Au 4f7/2, 5/2 doublet spectra of the catalysts with binding energies in the range 84.2–87.8 eV. These were typical values for Au(0),14 indicating the formation of metallic AuNPs on the supports. XPS envelop can be deconvoluted into more than one peak bearing in mind the presence of different Au species of varying particle size. A detailed study involving size dependent XPS spectra on Au nanoclusters proved that binding energy varies with particle size.47 Other authors such as Mikhlin et al.48 also claimed that increase in binding energy of less than 1 eV with respect to that of the bulk metal can be attributed to Au0 NPs. Taking this into consideration, in our study the Au was fitted to two peaks. The component at a binding energy approaching 84.0 eV could be assigned to metallic gold larger than 5 nm while values of about 0.7 eV higher were ascribed to sizes below 5 nm. The Au 4f binding were listed in Table 3. Fig. 10 show changes regarding AuNPs binding energy on CNT450, GO450 and GO600 shifting to higher BE when compared to CNT600 and AuCNTN. This is probably due to different Au–support interactions and one can speculate that it could be related to the support surface composition.
AuNPs(<5mn) | AuNPs(>5 nm) | |
---|---|---|
AuGO450 | 84.8 (87.1%) | 84.3 (12.9%) |
AuGO600 | 84.6 (80.2%) | 84.0 (19.8%) |
AuCNT450 | 84.9 (76.3%) | 84.4 (23.7%) |
AuCNT600 | 84.3 (58.6%) | 83.9 (41.4%) |
AuCNTN | 84.1 (89.7%) | 83.6 (10.3%) |
The AuNPs species percentages were determined by XPS and compared to TEM distribution. As can be observed, the concentration of AuNPs estimated by XPS (Table 3) and by TEM (Fig. 8 and 9) are significantly different. In the first case, the proportion of NPs < 5 nm (obtained by XPS) are higher than those determined by TEM. This suggests that the AuNPs < 5 nm are located directly on the catalyst surface and the NPs > 5 nm, due to its greater depth are not fully penetrated by this X-ray source. Hence, are out of view of the XPS analysis. It should be noted that TEM analysis have a much higher resolution when compared to XPS analysis. In general AuNPs on CNT600 and CNT450 show lower proportion of NPs < 5 nm when compared to the other samples studied.
The present results showed that nitrogen-doped GOs and CNTs have an interesting potential for the incorporation of AuNPs by the deposition–precipitation method, but this simple method can only be applied when the supports have an isoelectric point above 549 and is not effective for depositing AuNPs on GO300 and CNT300 materials. The highest PZC of nitrogen-doped carbon materials (PZC ∼ 7) compared to many carbon materials (PZC ∼ 4) may favour the restraining of the Au species. This fact can explain the relatively large Au nanoparticles obtained with our supports. On the other hand, Dommele et al.50 demonstrated that nitrogen-containing CNTs display basic properties, and had established that N must play an essential role in the deposition of AuNPs.
The catalytic properties of gold supported on the different GOseries and CNTseries surfaces were comparatively evaluated. The samples annealed at 300 °C were not included due to the absence of gold NPs as confirmed above. BD is hydrogenated to a mixture of 1-butene (B), cis-2-butene (C), trans-2-butene (T) and all butenes can be converted to butane upon further hydrogenation. The catalyst activity and the evolution of the hydrogenation products (selectivity) over the different catalysts are shown in Fig. 11 and 13. The conversion was zero in the blank tests with the bare nano-carbon supports. From the BD conversions the specific mass activity of each gold catalyst were estimated.
Fig. 11 shows the effect of reaction temperature on BD activities over AuGOs and AuCNTs catalysts. The order of catalytic activity AuGO450 > AuCNTN > AuGO600 ∼ AuCNT450 ∼ AuCNT600 was evident in the range of reaction temperatures 90–120 °C. Between 120 and 200 °C the catalytic activity order changed to AuCNTN > AuGO450 > AuGO600 ∼ AuCNT450 ∼ AuCNT600 indicating that AuCNTN possesses the highest catalytic activity at higher temperatures. Even though the mean particle size for AuCNTN was quite large (12.7 nm), it contained a significant population of AuNPs < 5 nm (40.1%, obtained by TEM), which could explain its higher specific activities at high temperatures. AuGO450 and AuGO600 exhibited 23.2% and 14.8% of NPs below 5 nm respectively. However its lower activity at high temperatures needs further explanation. Although the optimum NPs size for BD hydrogenation is not clear, one can assume that NPs under 5 nm are the active ones. The large sizes of AuNPs below 5 nm are responsible of the poor activity, considering that such Au nanoparticles hardly dissociates the molecular H2 due to lack of low coordination sites on these gold NPs. Molecular hydrogen does not chemisorb on bulk gold. Dissociative H2 adsorption/activation is favoured on low coordinated Au (corner and edge) sites that are diminished in number on AuNPs higher than 5 nm, resulting in reduced hydrogenation efficiency. Moreover it has been reported that the reactivity of BD is only slightly structure sensitive to particle size below 5 nm.50–52
The order of specific activities cannot be directly related neither with the average particle sizes (Table 2) nor with the fraction of smaller Au particles (Table 3). So the order of activity at 100 °C of reaction temperature: AuGO450 > AuCNTN ≫ others, is reversed when the reaction temperature increase up to 120 °C, becoming AuCNTN > AuGO450 ≫ others. These findings can be interpreted as consequence of the modification in the apparent energy of activation of the reaction, and thus this principal difference is associated to an effect of the two supports (GO450 versus CNTN). If we remember that the reaction is controlled by the availability of reactive hydrogen species (dissociation/activation of molecular H2 and the possible migration of adsorbed species between metal and support) we can postulate that AuGO450 and particularly AuCNTN (at high temperature) exhibit an interesting capability for hydrogen spillover. Hydrogen spillover is described as the dissociation of hydrogen molecules over the metal surface, followed by the migration of the H atoms onto the adjacent surface of the support and the diffusion and adsorption of the H atoms on the support. Notice that this capability is not directly related with the amount of nitrogen surface groups exposed in the carbonaceous supports (for instance comparing GO450 and GO600), but the key point to explain these spillover differences should be associated with the previously discussed nature of the generated species. Chung et al.52 postulated that the oxygen functional groups facilitated the diffusion of the surface spillover H atoms rather than providing adsorption sites. Moreover the surface diffusion is enhanced by the continuous network of these oxygen groups, which results in several strong adsorption sites.
Turning again on the CNTs supports, it has been reported that the hydrogen atoms (activated/dissociated on the surface of AuNPs) can spillover through the defects of CNTs53 and can be stored at some defect sites. So it is expected that hydrogen storage capacity should vary depending on the number of defects. A. Z. Moshfegh et al.54 consider that hydrogen molecules are adsorbed on the defect sites by means of physical adsorption and they are transported to the spaces between adjacent carbon layers of the MWCNTs via diffusion of defect sites. Moreover, they are stored on the sp2 structures and defect sites. Some works have shown that the highest ability of hydrogen chemisorption/dissociation on AuCNT catalyst leads to the highest catalytic activity.23 Moreover hydrogen uptake is also dependent on temperature and Bus et al.55 demonstrated an increase in the amount of chemisorbed hydrogen with an increase in the temperature (298–373 K). Whether H atoms can spillover/diffuse onto other portions of the gold surface after dissociating on active sites, such as low-coordinated gold sites, interfaces and support is still an open question.56 TEM observations revealed a greater number of carbon vacancies in the curved graphitic sheets (the existence of five or seven membered rings) and the presence of amorphous carbon on CNTN (Fig. 9) in comparison with the other samples. Also the XPS results (Fig. 12) showed that the C 1s spectra can be decomposed into eight components corresponding to graphitic sp2 carbon (284.6 eV), or sp3 carbon (285.1 eV), Csp2–N (285.8 eV), carbon in single C–O bonds as ether, alcohol, phenol (286.6 eV), Csp3–N (287.9 eV), carbon in carbonyl groups (287.5 eV), carbon in carboxyl or ester groups (289.3 eV) and the π → π* shake-up peak (290.6 eV). In the case of CNTN, GO450 and GO600 the C 1s envelope width is due to the component assigned to graphitic carbon and a high contribution assigned to defects, unlike in other samples. These defect sites could be located on the interface of the supports and AuNPs can be directly anchored on these sites. In the case of CNTs, BET results indicated that CNTN exhibits higher surface area and therefore higher number of defects per gram compared with GO samples. This suggests that there are more defects sites on CNTN and also that the interaction with the support is enhanced when the Au metal particles are smaller (Table 2) explaining the activity order. Then, a trend between the BET surface areas and the activity could be observed.
On the other hand, Zhang et al.57 have studied the interaction between small molecules and graphene surfaces. They found that the graphene sheets adsorb H2 molecules when it is doped. However, the added N atoms did not improve the interactions between the N-doped graphene sheets and the hydrogen molecule. Then, we presume that spillover effect should be small over AuGO600 in comparison with AuGO450, and that the higher activity of the second should be related with the migration of adsorbed species over the surface groups (it should be remembered that AuGO450 presents higher proportion of surface groups when compared with AuGO600).
In short these results could be interpreted in terms not only of a mechanism in which BD is adsorbed on the gold surface but also as a consequence of the migration of hydrogen species from the support to the metal by a reverse spillover mechanism.58
Aiming to understand the lower catalytic activities at high temperatures of AuGO600 and of AuGO450 in the BD hydrogenation and its dependency with the support functional groups; XPS spectra have been carefully inspected. In the case of GO450 exhibits amides, amine, pyridinic nitrogen, pyrrollic nitrogen and quaternary nitrogen, meanwhile GO600 exhibits an increase in the quaternary nitrogen and a decrease in the pyrrolic/amide nitrogen groups. However only the higher surface area of CNTN and therefore higher number of defects per gram could explain its catalytic activity at high temperature. Moreover, with temperature the hydrogen uptake (chemisorbed H2) by supported gold increases being higher on AuCNTN. In the case of AuGO450, the chemisorbed H2 seems to depend on the surface groups and not on the temperature.
In the case of AuCNT450 and AuCNT600, the higher proportion of large size Au particles can justify the low catalytic activities achieved in these cases. However the order of catalytic activity is similar to AuGO600 (smaller particle size) where chemisorbed H2 appears to be much lower.
The evolution of the selectivities to butenes with the reaction temperature also depends on the studied catalyst (Fig. 13). 1-Butene was the main product for AuGO600 and AuCNT600. The percentages in the different butenes varied as follows: 1-butene > trans-2-butene > cis-2-butene. Its proportion did not significantly change with the temperature indicating no isomerisation. Also over AuCNTN 1-butene is the main product, and only at reaction temperatures higher than 170 °C its selectivity becomes equal to that towards trans-2-butene.
In the case of AuCNT450 initially1-butene was the main product but its percentage varies with the temperature. Here, the proportions change with the temperature indicating a slight isomerisation between 1-butene and 2-butenes.59 Okumura et al. reported experiments over Au/Al2O360 where 1-butene isomerises to 2-butenes (especially to trans-2-butene which is the most stable butene) when the reaction temperature increase. Also these authors correlated this high selectivity to 1-butene with the high Pauling electronegativity of metallic Au. Finally, AuGO450 possesses the highest catalytic activity at low temperature and the percentages of the different butenes vary as follows: trans-2-butene > 1-butene > butane > cis-2-butene. This proportion does not significantly change with the reaction temperature indicating lack of isomerisation. In general, the trans/cis-2-butene ratio slightly decreases with increasing temperature.
Yang et al.61 proposed that on gold NPs smaller than 5 nm, the formation of the cis-2-butene might be favoured compared with that of trans-2-butene due to the preferential adsorption of cis-1,3-butadiene isomer on the low coordination sites of the edges or corners. It is well known that particle size decreasing leads to a diminution in the average coordination number of metal atoms and to an increasing in the number of the low-coordination edge and corner sites. They also observed a stronger orbital interaction between cis-1,3-butadiene and low-coordination gold atoms. Thus, the adsorption of the cis isomer on small AuNPs (<5 nm) is thermodynamically favourable and the trans-to-cis transformation of BD is kinetically facile. Moreover the cis/trans-2-butene ratio decreases with increasing AuNPs size.
In the present study, the samples exhibited a broad distribution of particle sizes. The reasons for the differences of selectivities may result from the difference in particle size distributions, proving a correlation between the selectivities and the AuNPs size.62 Thus, in catalysts with distribution including mainly larger NPs there are different planes and lower proportion of low-coordinated surface sites exits. This different situation gives place to different adsorption modes of the reactant onto the surface, and these would govern the selectivity suggesting that control of the intramolecular selectivity is structure-sensitive. On the other hand, the evolution of selectivities when increasing the reaction temperatures cannot be explained as due to a sintering effect of the Au metallic particles, both because the catalysts are reduced at higher temperature than those of the reaction, and because when the reaction is studied at decreasing temperatures the selectivity values are restored. In short these modifications of selectivity could be associated to deposits of partially unsaturated hydrocarbons that can block the Au surface sites.
The formation of cyanuric acid is reported at the early stages of the annealing process. Below 450 °C thermal treatment, N-amide linkages with the oxygen functional groups of the graphene sheets, and pyridinic, pyrrolic and quaternary nitrogen are found. Finally at higher temperature (600 °C) there is an increase in the quaternary nitrogen and a decrease in the pyrrolic/amide nitrogen groups. Additionally, we have shown that these nano-carbon materials doped with nitrogen are a promising support for gold catalysts. These catalysts exhibited high catalytic activity and high stability for the 1,3-BD hydrogenation. Factors such as hydrogen chemisorption, hydrogen spillover or migration of adsorbed species between metal and support, as well as enrichment of reactant over AuNPs (strong adsorbed species) have been revealed to have impacts on the catalytic performance, specific activities and selectivity values. Finally, it has been verified that the selectivity is highly size dependent.
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