Yadong Hu,
Pei Xu*,
Haoguan Gui,
Shanzhong Yang and
Yunsheng Ding*
Key Laboratory of Advanced Functional Materials and Devices, Department of Polymer Material and Engineering, School of Chemistry and Chemical Engineering, Hefei University of Technology, Hefei 230009, Anhui Province, P. R. China. E-mail: chxuper@hfut.edu.cn; dingys@hfut.edu.cn; Tel: +86 551 62901545
First published on 8th October 2015
To investigate the effects of graphene (Gra) modified by a long alkyl chain ionic liquid (1-hexadecyl-3-methylimidazolium bromide, IL) on the crystallization kinetics behavior of poly(vinylidene fluoride) (PVDF), a series of PVDF/IL blend, PVDF/Gra and PVDF/IL/Gra nanocomposites have been prepared using a solution-cast method. The crystallization kinetics and corresponding crystal structure have been investigated using differential scanning calorimetry (DSC), polarized optical microscopy (POM) and X-ray diffraction spectroscopy (XRD). The crystallization kinetic parameters, such as relative crystallinity (Xt), crystallization half time (t1/2), crystallization rate constant (Z), Avrami exponents (n) and activation energy (Ea), have been determined by both isothermal and non-isothermal techniques. In the isothermal and non-isothermal crystallization process, for PVDF/0.5IL/0.5Gra, IL and Gra can facilitate nucleation to decrease Ea; moreover, the synergistic efforts of IL and Gra can maintain appropriate crystallization rate to form the β phase extruded form the α phase. The positive effect on the crystallization of PVDF may be ascribed not only to the existence of Gra–cation interaction between the imidazolium cation and the aromatic carbon ring structure, but also to the electrostatic interaction between the
CF2 group of the polymer backbone and imidazolium cation.
IL is a room temperature molten salt with a bulky organic cation and inorganic anion, exhibiting apparent non-flammability, low viscosity, good electrical conductivity, high thermal and air stability and low vapor pressure.12,13 Thus, it is deemed as a “green” additive in a variety of research fields such as crystallization,14 flame retardant system,15 toughened system, and high dielectric constant system.16 He et al. found a facile and effective method to enhance the content of β phase in PVDF via incorporating with different types of ILs because of “ion-dipole” interaction.17 Liang et al. investigated the effect of content of cetyl trimethyl ammonium bromide and isothermal crystallization temperature on the content of the polar phase.18 Xing et al. combined the different contents of [BMIm]PF6 and PVDF, successfully inducing the γ phase.19,20 There is an electrostatic interaction between imidazolium ions and
CF2 groups of PVDF, which was characterized by FTIR. Okada found that PVDF particles were partly transformed into β phase PVDF by adding [BMIm]NO3 and subsequent thermal annealing just below the melting point of the PVDF/IL blends.21
Gra consists of a monolayer of sp2 bonded carbon atoms, which has a large aspect ratio, leading to strong interaction between polymer matrix and Gra.22,23 Some investigations have pointed out the excellent mechanical and electrical properties of a polymer/Gra system. Gra was used as a nucleating agent during the crystallization of semicrystalline polymers by many researchers. Layek and An et al. prepared PVDF/Gra composites and found that Gra can result in phase transformation from α to β PVDF.24–26 Han found that the reflection strengths of the polar phase in XRD results were generally influenced by the reduced graphene (RG) content in the PVDF/RG nanocomposite.27 Huang added that only 0.05 wt% of GO can partially transform the α phase to β phase in a PVDF/rGO system.28 Based on the abovementioned conclusions, Gra may have a good effect in improving the content of polar crystals in PVDF systems.
Compared with other methods of modified Gra, the use of IL has the following advantages: first, the cation–π physical interactions between IL and Gra are strong, which can maintain the excellent physical properties of Gra;29–31 second, this method is simple, environmentally friendly, and has a relatively high efficiency.32,33 Inspired by the abovementioned benefits, the imidazolium ionic liquid was used as a coupling agent between Gra and poly(methyl methacrylate) (PMMA) by a solution formation and in situ polymerization method to promote the dispersibility of Gra and increase the conductivity of the composites.34
There are two successive events: the primary nucleation of a new phase from the melt polymer and then the three-dimensional growth.6,35 Most recently, the use of the imidazolium ionic liquids with a long alkyl chain ([C16MIm]Br) and Gra as the fillers for modifying PVDF has focused primarily on the crystal structure and crystallization behavior. This article introduces the preparation of PVDF/IL, PVDF/Gra and PVDF/IL/Gra composite films and the crystal structure, which is characterized by XRD, POM and the melting/cooling curves of DSC. Moreover, the nucleation and growth mechanism will be changed because of the presence of a new crystal. Therefore, the Avrami equation is proposed to study the isothermal crystallization kinetics, and its other form is used to calculate the energy contrast. The Avrami equation and Flynn–Wall–Ozawa methods were used for investigating the non-isothermal crystallization kinetics. The Flynn–Wall–Ozawa method is an isoconversional method without considering the process. The differences of crystals will have largely decreased crystallization parameters and kinetics.
The key point of this study is to investigate the effects of IL with long alkyl chain and Gra with its rigid sheet structure on the crystal form and crystallization kinetics, which are worked as template agents. The relationship between crystal form and kinetic parameters can be established, the interaction between nanoparticle, imidazolium salt and PVDF chain can be understood, and finally, a proper method to characterize and control PVDF crystals can be provided.
The PVDF/1IL (99 wt%/1 wt%) blend, PVDF/1Gra (99 wt%/1 wt%) and PVDF/0.5IL/0.5Gra (99 wt%/0.5 wt%/0.5 wt%) composites were prepared as follows. Gra was dispersed in DMF by sonication. Then, IL was added into the suspension under vigorous mechanical stirring at 80 °C for 1 h to form uniform slurry. At the same time, the washed PVDF was also dissolved in DMF. Then, the suspension of Gra or modified Gra in DMF was added to the PVDF solution, and the mixture was subjected to ultrasonic treatment for 10 min. Afterwards, the mixture was heated to 70 °C for 8 h to completely remove the solvent and was subsequently molded by hot-pressing at 175 °C and 10 MPa. Voids can be removed by the hot-pressing process. Traces of water were removed by vacuum evaporation at room temperature for 24 h. The sample names and ratio of components are listed in Table 1. Structures of IL and schematic of the preparation of PVDF/IL/Gra composite are shown in Fig. 1.
| Samples | PVDF/g | IL/g | Gra/g | Ratio |
|---|---|---|---|---|
| PVDF | 2 | 0 | 0 | 100/0/0 |
| PVDF/1IL | 1.98 | 0.02 | 0 | 99/1/0 |
| PVDF/1Gra | 1.98 | 0 | 0.02 | 99/0/1 |
| PVDF/0.5IL/0.5Gra | 1.98 | 0.01 | 0.01 | 99/0.5/0.5 |
The isothermal run was carried out by heating from 25 °C to 200 °C at 50 °C min−1 and maintained for 5 min to eliminate the thermal history, then cooled quickly at 50 °C min−1 to the predetermined crystallization temperature (Tc) and maintained for 30 min.
The non-isothermal crystallization kinetics were performed by first heating from 25 °C to 200 °C and maintained for 5 min to remove the thermal history, then cooled to 0 °C at different rates of 2, 3, 5, 10 °C min−1. Then, the samples were again heated to 200 °C at 10 °C min−1 and cooled to 0 °C at 50 °C min−1. These curves are used to analyze crystallization kinetics and melting behaviors.
CF2 groups of PVDF chain. The bottom right bright field image can provide evidence of complete crystallization. The polar phase co-exists with the α-phase in the lower left image, which has darker and less birefringent spherulites. The α-crystal of PVDF/IL is small and irregular in size. The nucleus density and growth speed of the polar phase are higher than the α-crystal, and the space of crystal growth is finite; therefore, the α-crystal PVDF/IL has been extruded by many small polar phases during the growth process.36
Fig. S1† shows the morphology of PVDF/1Gra and PVDF/1IL/1Gra. Fig. S2† records the process of isothermal crystallization of PVDF/1IL blend, PVDF/1Gra and PVDF/0.5IL/0.5Gra composites at the different predetermined crystallization temperatures (Tc). Fig. S3† displays the relative crystallinity (Xt) versus time during isothermal crystallization of samples at different Tc.
At present, the well-known Avrami equation as follows was widely used to describe the nucleation and growth process in the study of overall crystallization kinetics.37,38
| Xt = 1 − exp(−Ztn) | (1) |
log[−ln(1 − Xt)] = log Z + n log t
| (2) |
In general, the plot of (log[−ln(1 − Xt)]) versus (log
t) can be present in straight lines and are represented in Fig. 3. We can calculate the slope of the line, i.e., n and the intercept with the ordinate yields (log
Z). The half-time of crystallization (t1/2) expresses the time needed to achieve 50% crystallinity in this study to compare the overall crystallization rate, which could be calculated by eqn (3) as follows:
t1/2 = (ln 2/Z)1/n
| (3) |
The reciprocal of t1/2 is the crystallization rate, G, in eqn (4) as follows:
| G = τ1/2 = 1/t1/2 | (4) |
The values of (log
Z), n, and t1/2 are represented in Table 2. The value of n, at different crystallization temperatures, reflects a 2D/3D crystal growth mechanism, which is commonly observed in a case of macromolecules. For neat PVDF, the Avrami exponent n is around 2.8, whereas in PVDF/IL blends and PVDF nanocomposites, it is about 2.5, indicating that the presence of IL and Gra affected the crystallization mechanism of PVDF. For the same crystallization temperature, the n value decreases with increasing Gra and IL filler concentrations, indicating that the filler acts as nucleation agent during the primary crystallization process.40 The POM images show several crystal types of PVDF/IL, including the α phase and others. Therefore, the mechanism of nucleation was changed.
| Samples | Tc (°C) | n | log Z |
t1/2 (min) | τ1/2 (min−1) |
|---|---|---|---|---|---|
| PVDF | 144 | 2.77 | 0.69 | 0.49 | 2.04 |
| 146 | 2.95 | −0.12 | 0.96 | 1.04 | |
| 148 | 2.75 | −1.97 | 2.23 | 0.45 | |
| 150 | 2.65 | −1.84 | 4.50 | 0.22 | |
| PVDF/1IL | 144 | 2.56 | 0.60 | 0.50 | 2.00 |
| 146 | 2.46 | −0.16 | 1.02 | 0.98 | |
| 148 | 2.18 | −0.62 | 1.73 | 0.58 | |
| 150 | 2.28 | −1.10 | 2.76 | 0.36 | |
| PVDF/1Gra | 144 | 2.44 | 1.13 | 0.29 | 3.45 |
| 146 | 2.66 | 0.85 | 0.41 | 2.44 | |
| 148 | 2.63 | 0.25 | 0.65 | 1.54 | |
| 150 | 2.56 | −0.32 | 1.12 | 0.89 | |
| PVDF/0.5IL/0.5Gra | 144 | 2.40 | 0.82 | 0.40 | 2.50 |
| 146 | 2.51 | 0.31 | 0.64 | 1.56 | |
| 148 | 2.52 | −0.11 | 0.94 | 1.06 | |
| 150 | 2.62 | −0.84 | 1.78 | 0.56 |
For all samples, the values of G show that the crystallization rate decreases with the increase of Tc, indicating a decrease of the overall isothermal crystallization rate at higher crystallization temperatures. Nucleation becomes more difficult at higher crystallization temperatures, which reduce the overall crystallization rate.39 It is observed that the crystallization rates of PVDF/1Gra and PVDF/0.5IL/0.5Gra were faster than that of PVDF at the same Tc, indicating that Gra can greatly accelerate the isothermal crystallization process of the PVDF matrix.41 Compared with PVDF, the value of G in PVDF/1IL first decreases and then increases with the increase of Tc because the interaction between the
CF2 group of the PVDF chain and the imidazolium cation of IL is stronger than the effect of plastification of IL to form the β phase conformation first, and then the interaction between the
CF2 group and imidazolium cation is weaker than the effect of plastification of IL with the increase of Tc. Compared with PVDF/1Gra, the value of G in PVDF/0.5IL/0.5Gra decreases at the same Tc because nucleation of Gra restrained the effect of plastification of IL, and β phase conformation can be formed because the cationic imidazolium ring wrapped on the surface of Gra can induce PVDF to form the full zigzag conformations.42
The activation energy, Ea, can be calculated according to the Avrami equation as follows:43
![]() | (5) |
Z) versus (1/Tc) of samples for the Avrami parameter Z deduced from isothermal crystallization is shown in Fig. 4. It provides a straight line with the slope (−Ea/R), then the Ea is calculated. The Ea are −592 kJ mol−1, −400 kJ mol−1, −336 kJ mol−1 and −364 kJ mol−1 for PVDF, PVDF/1IL, PVDF/1Gra, and PVDF/0.5IL/0.5Gra, the negative sign means that the process of crystallization is exothermal. In the isothermal crystallization process, IL and Gra can significantly support as a nucleating agent at Tc to obviously decrease Ea for PVDF composites, and IL and Gra can slightly restrain spherulitic growth at Tc to slightly decrease the crystallization rate for PVDF composites. An increase of the nucleation and a reduction of the spherulite growth rate result from a reduction of the crystallization time of the composites. The value of Ea for PVDF/1Gra is the smallest because nucleating of Gra is stronger than that of IL. For PVDF/0.5IL/0.5Gra, IL and Gra can facilitate nucleation to decrease Ea, and combined efforts of the IL and Gra can keep a specific value of G to form the β phase extruded from α phase.
![]() | ||
Fig. 4 Plot of ((1/n)ln Z) versus (1/Tc) of samples for the Avrami parameter Z deduced from isothermal crystallization. | ||
Gregorio and Cestari pointed out that the different melting peak temperature, Tm, matched the different phase of PVDF, and the α-phase of PVDF melted at 167 °C.46 According to Liang, the temperature range of 172–180 °C corresponds to β-PVDF or γ-PVDF. Furthermore, γ-PVDF can be obtained from α–γ transition by melting at 189–190 °C.18 Fig. 6 expresses the second heating DSC curves of all samples after cooling at 10 °C min−1. The different Tm values are listed in Table 3. Tm of neat PVDF and PVDF/Gra is around 167 °C. This indicates that there is one type of crystal form in PVDF. However, two melting peaks occur in samples that contain IL. The values of Tm of PVDF/1IL are 6 °C and 11 °C higher than that of PVDF. This means the different phase has been induced by 1 percentage of IL. In PVDF/0.5IL/0.5Gra, two peaks show α-PVDF co-exists with β-PVDF. Compared with PVDF/1IL, the two Tm values in PVDF/0.5IL/0.5Gra decrease with the IL loading.
![]() | ||
| Fig. 6 Second heating DSC curves of all samples after cooling at 10 °C min−1 (heating rate is 10 °C min−1). | ||
| Samples | Tm/°C | ||
|---|---|---|---|
| PVDF | 167.0 | ||
| PVDF/1IL | 173.7 | 177.0 | |
| PVDF/1Gra | 167.7 | ||
| PVDF/0.5IL/0.5Gra | 167.0 | 172.3 | |
Fig. 7 displays the XRD profiles of the samples. The different diffraction peaks are used to symbolize the crystal phase. The α-phase of PVDF is located at 2θ = 17.4°, 18.2°, 20.0° and 26.2°. β-phase presents a peak at 2θ = 20.2°, and γ-phase presents peaks at 2θ = 18.5°, 19.2° and 20.04°.10 When IL was incorporated into the matrix alone (PVDF/1IL), the peak of the β-phase increased slightly. With the addition of Gra and IL (PVDF/0.5IL/0.5Gra), the peak of the β-phase increased intensely, and the peak of the α-phase is weaker than that of PVDF. In PVDF/1Gra, a faint shoulder peak of the β-phase appears. As shown in this figure, the degree of crystallinity (χ) of the samples was evaluated by the intensity area ratio of the XRD peaks. Each diffraction peak is separated into α-phase (red), β-phase (green) and amorphous phase (blue).10,21 According to the integrated intensity ratio of the diffraction peaks, χ of neat PVDF is estimated as 37%, which corresponds well with that evaluated from the endothermic peak area in the DSC trace of neat PVDF. The enthalpy of fusion of PVDF is 35.9 J g−1 and its perfect melting enthalpy is 104.6 J g−1. Judging from the diffraction area ratio of each peak, the mole fraction of the β-phase crystal form was calculated as 9.2% for PVDF/IL, 1.3% for PVDF/Gra, and 12.5% for PVDF/IL/Gra. The inductive effect of 1% of IL is stronger than Gra, but the modified system is the strongest among them. Thus, the XRD result indicates that the interaction between the
CF2 group with the cation part in the IL can induce the polar phase in samples and that the interaction between the
CF2 group with IL wrapped on the Gra surface can strengthen the effect of induction,47 but the interaction between the PVDF chain and the aromatic carbon ring is weak, which results in the bad inductive effect. Concluding from the abovementioned discussion, the IL is considered as a type of inducer and Gra is regarded as a nucleation agent for crystallization of composites.
Fig. S4–S6† show heat flow versus temperature, Xt versus temperature, and Xt versus time in the process of non-isothermal crystallization for samples, respectively. There are several methods to describe the process of non-isothermal crystallization; the Avrami equation also can analyze the process of isothermal crystallization. Jeziorny presented a modified Avrami equation as follows:48
Xt = 1 − exp(−Zttn) or log[−ln(1 − Xt)] = log Zt + n log t
| (6) |
t) for non-isothermal crystallization of samples. The range of Xt is 0.05–0.85. Considering the influence of cooling rate, Jeziorny suggested the value of Zt should be modified using cooling rate, and the final form of the equation was given as follows:48
![]() | (7) |
The values of n and Zc were obtained from Fig. 8, and t1/2 is listed in Table 4. For neat PVDF, n is around 2.6, and for other samples, n is around 2.2. This change means that the nucleation and growth mechanisms are different.39 Neat PVDF may have dimensional spherulites during the process of crystallization, but the incomplete crystal existed in the others. It is observed that the values of Zc for PVDF/1Gra and PVDF/0.5IL/0.5Gra are smaller than those of PVDF at the same cooling rate, indicating a much lower crystallization rate for PVDF in the composites. The growth rate decreases on increasing the content of IL or Gra for PVDF composites, but the IL or Gra, acting as nucleating sites, improve the nucleation ability for PVDF composites compared with PVDF. In the non-isothermal crystallization process, IL and Gra can act as support nucleating agents at higher temperature, but IL and Gra can restrain spherulitic growth at lower temperature, decreasing the crystallization rate for PVDF composites. The negative effect on growth rate is stronger than the positive effect on nucleation for the crystallization rate. The spherulitic growth rate dominates the crystallization process, and the overall crystallization rates of PVDF composites are slower than that of PVDF. The value of Zc for PVDF/IL is the smallest because the interaction between the
CF2 group and IL restrain segmental motion at low temperature and is helpful for the formation of the all-trans conformation. Therefore, the PVDF/0.5IL/0.5Gra can use the effect of nucleation of IL and Gra and restrain segmental motion to form β phase at different cooling rates.
| Samples | Φ (°C min−1) | 2 | 3 | 5 | 10 |
|---|---|---|---|---|---|
| PVDF | t1/2 (min) | 1.61 | 1.15 | 0.99 | 0.49 |
| n | 2.02 | 2.42 | 3.12 | 2.99 | |
| Zc | 0.532 | 0.801 | 0.940 | 1.20 | |
| PVDF/1IL | t1/2 (min) | 2.90 | 2.77 | 1.51 | 0.80 |
| n | 1.78 | 2.20 | 2.30 | 2.15 | |
| Zc | 0.336 | 0.428 | 0.778 | 1.017 | |
| PVDF/1Gra | t1/2 (min) | 2.06 | 1.31 | 0.92 | 0.51 |
| n | 2.34 | 1.91 | 2.18 | 2.32 | |
| Zc | 0.351 | 0.744 | 0.962 | 1.12 | |
| PVDF/0.5IL/0.5Gra | t1/2 (min) | 2.70 | 2.09 | 1.20 | 0.68 |
| n | 2.41 | 1.66 | 2.66 | 2.06 | |
| Zc | 0.347 | 0.605 | 0.849 | 1.05 |
Vyazovkin suggested the cooling process should be studied by the isoconversional method.49 Doyle provided an easy form of the equation according to the isoconversional method, which was put forward by Flynn, Wall and Ozawa.50–52
![]() | (8) |
Fig. 9 shows the FWO plots for all samples at various conversions. Tp corresponds to the temperature of current relative crystallinity. The activation energy can be calculated by the slope of the fitted line. Fig. 10 shows plots of the activation energy, Ea, as a function of Xt at different conversions. All values are negative, and activation energy is reduced with increasing relative crystallinity. The slope of the curves expresses the change rate of activation energy with relative crystallinity. The value of Ea for PVDF is the highest, and the value of Ea for PVDF/1IL is the lowest at the same relative crystallinity. When the relative crystallinity is between 20% and 60%, the activation energy is around the same value of the sample with IL; this appearance indicates that the β crystal is very small. After finishing the nucleation task, β crystal takes up a little energy in the process of growth. However, the growth of α crystal took more time, and negatively affected the extrusion from β crystal; therefore, the energy curves become much steeper at secondary crystallization. In the non-isothermal crystallization process, IL and Gra can act as support nucleating agents at higher temperature to decrease Ea for PVDF composites, but IL and Gra can restrain spherulitic growth at lower temperatures to decrease the crystallization rate for PVDF composites. For PVDF/0.5IL/0.5Gra, IL and Gra can facilitate nucleation to decrease Ea, and combined efforts of the IL and Gra can maintain an appropriate crystallization rate to form the β phase extruded form α phase.
CF2–imidazolium cation interactions during isothermal crystallization. In the non-isothermal crystallization process, the PVDF/0.5IL/0.5Gra can use the effect of nucleation of IL and Gra, and restrain segmental motion to form the β phase at different cooling rates and to decrease the Ea for PVDF composites, but IL and Gra can restrain spherulitic growth at lower temperatures to decrease the crystallization rate for PVDF composites. Energy curves show that the β crystal is smaller and grows faster, whereas the growth of α crystal takes more time, and negatively affected the extrusion from β crystal. In the isothermal and non-isothermal crystallization processes, for PVDF/0.5IL/0.5Gra, IL and Gra can facilitate nucleation to decrease Ea, and combined efforts of the IL and Gra can maintain an appropriate crystallization rate to form the β phase extruded form α phase.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra17169e |
| This journal is © The Royal Society of Chemistry 2015 |