Sari P. S.ac,
Petr Spatenkab,
Zdenka Jenikovab,
Yves Grohensc and
Sabu Thomas*ad
aInternational and Inter University Centre for Nanoscience and Nanotechnology1, Mahatma Gandhi University, Kottayam, Kerala, India 686560. E-mail: sabupolymer@yahoo.co.in
bCzech Technical University in Prague, Facultz of Mechanical Engineering, Department of Materials Engineering, Karlovo namesti 13, CZ-12135 Prague, Czech Republic
cLIMATB laboratory3, Université de Bretagne Sud, Rue St Maudé, 56100 Lorient, France
dSchool of Chemical Sciences4, Mahatma Gandhi University, Kottayam, Kerala, India 686560
First published on 23rd October 2015
A new type of thermoplastic bio composite with coir fibre derived from coconut was fabricated by means of plasma modification of the polymer surface. Plasma modification is an effective and eco friendly method to create hydrophilic polymer surfaces. Plasma modified polyethylene (PE) was used as the matrix for coir fibre reinforced composites. The use of compatibilizers, and chemical modification of fibre or polymer is a usual practice to improve the interfacial adhesion and to make the fibre and polymer matrix compatible. Here, plasma modification of PE was introduced as a new method to improve the compatibility. The present study involves the preparation and characterisation of plasma modified PE (PPE) and coir fibre composites. Different preparation methods were followed and the composites prepared by a hot press method proved to be better. The mechanical properties of the composites were compared with unmodified PE/coir fibre composites. The newly prepared thermoplastic composites based on PPE and modified coir fibre showed lower water absorption due to better fiber/matrix interaction. We could observe different kinds of interfaces in the composites. In the plasma modified one, a good wetting of fibre by the matrix eliminated the possible microvoids. Finally, it is important to add that plasma modification of the polymer was found to be an effective technique to improve the compatibility between polyethylene and natural fibre.
Thermoplastic bio composites are composites composed of thermoplastic polymer as matrix and natural fibres as reinforcing fillers. The addition of reinforcing fillers into thermoplastic matrix results in improved the particular physical and mechanical properties of the composites. The factors that ascertain the physical properties and mechanical strength of composites are the extent of filler loading, size and shape of the filler, and the filler – matrix interfacial adhesion. The properties of polymer composites depend not only on the nature of filler and matrix used but also the interaction between the polymer and fibre.3,8 Natural fibers are cellulosic fibers which are hydrophilic in nature. The major problem with natural fibre composites is poor compatibility between the hydrophilic natural fibre and hydrophobic polymer matrix.9,10 The usual practice to improve the compatibility and interfacial adhesion in natural fibre composites are the use of compatibilizer11 and chemical modification of fibres or polymers.12–14 Numerous studies have been reported on this basis. The different chemical modification of natural fibre includes alkali treatment, bleaching, benzoylation, acetylation and treatments with potassium permanganate, silane coupling agent, benzyl peroxide and etc.15–18
The modification of polymer surface by plasma is an effective and eco friendly method to create polymer surface hydrophilic. Plasma treatment generates wide range of reactive species in the treated system (hydroxyl, carbonyl, carboxyl, ether, amine, peroxides etc.) which undeniably depends on the surrounding medium. This also improves its surface micro-hardness and surface roughness due to the bombardment of high energy radicals and ions.19–22 The plasma modification of polyethylene surface has got great attention from scientists as well as industrialists. Quite a lot of studies have been done in the area of plasma modification of polyethylene in the last few decades. Recently Patra et al. investigated the effect of plasma treatment on the thermal, structural and wettability changes of LDPE powder using different plasma gases.23 Pandiyaraj et al. successfully improved the adhesion properties of PE film by using air plasma treatment.24 Theapsak et al. successfully prepared chitosan-coated polyethylene packaging films by DBD plasma treatment.25 Anti-bacterial treatment of polyethylene by cold plasma for medical purposes was established by Popelka et al.26 Parizek et al. explored the plasma surface treatment for adhesion and growth of vascular smooth muscle cells on low-density polyethylene grafted with bioactive substances.27 Recently, Lopez et al. enhanced the printability of polyethylene through air plasma treatment.28 Habitually plasma modification of polyethylene (PE) is used to improve its printability, adhesion to metal,25,27 bonding with other polymers29 and protein absorption.30 This work will provide plasma modification of polymer powder that can be effectively used for natural fibre composite preparation.
In this study we endeavoured to fabricate a new kind of thermoplastic bio composite reinforced with coir fibre. To the best our knowledge, plasma modified PE/coir bio composites have not been reported till date. This new approach provides ample opportunity to make use of coir fibers which is one of the most important agro fibres in the southern part of India and many Asian countries for the fabrication of high performance bio composites using polyolefins such as LDPE, HDPE, and PP. We also investigate the different methods of preparation of these bio composites and their influence on the interfacial interaction, mechanical properties and water absorption characteristics as well. The water absorption studies gave valuable information on the nature of interface between coir fibre and the PE matrix in the presence and absence of plasma modification.
Coir fibre was collected from local market in Kerala, India. Coir contains cellulose (36–43%), lignin (41–45%), hemicellulose (0.15–0.25%) and pectins (3–4%) together with some water-soluble materials. The fibers were thoroughly washed and chopped into 6 mm length to ensure easy mixing with polymer matrix. The chopped fibers were dried at 120 °C for 24 h. The dried fibres were subjected to various chemical treatments described below.
Surface chemical properties coir fibers and polyethylene were analyzed by infrared spectroscopy using Perkin Elmer FTIR spectrometer spectrum R-X-1 in the mid IR rage, i.e. from 400 and 4000 cm−1.
Tensile properties of short coir fibre polyethylene and plasma modified polyethylene with different fibre contents were measured according to ASTMD638 using universal testing machine TINUS OLSEN H50KT at a gauge length of 60 mm and speed of 50 mm per minute. The flexure properties were measured by the three point bending method according to ASTMD790 using universal testing machine. The flexure properties were carried out at room temperature with a cross head speed of 2 mm per minute. Reported values are the average of 5 specimens.
Water absorption characteristics of the composites have been studied at room temperature. Square specimen having 2 mm side length and 2 mm thickness were immersed in distilled water and the percentage weight change was determined until the equilibrium values were reached. After immersion in water, samples were removed at different times, wiped with tissue paper to remove surface water and weighed with an analytical balance with 1 g resolution. The morphology of the bio composite was investigated by using a stereo microscope with deep image sharpness.
The molar absorption Qt (mol percent) of water by the composite at time t was calculated from the equation given below
PE | PPE | |
---|---|---|
a γs-surface free energy of solid, γl-surface free energy of liquid, γsl-interfacial free energy between solid and liquid. | ||
Contact angle (°C) | 91 ± 2 | 79 ± 2 |
Work of adhesion WA = (1 + cos![]() |
71.09 | 88.54 |
Surface energy (J) | 21.3 | 31.9 |
Spreading coefficient | 74.50 | 57.06 |
Interfacial energy (mJ m−2) γsl = γs + γl − WA | 23 | 16.16 |
Interaction parameter φ = [(1 + cos![]() |
0.90 | 0.92 |
The wetting behaviour of the polymer surface with respect to water was analyzed, which determined the effect of plasma modification on wetting characteristics such as work of adhesion, total surface free energy, interfacial free energy, spreading coefficient and Girifalco–Good's interaction parameter.28 Water is a polar liquid and polyethylene is highly non polar. Due to the polar–non polar nature of the solvent and polymer, the unmodified PE showed a higher contact angle value of 91°. From the Table 1 it is clear that plasma modification decreased the water contact angle to 79°. The work required to separate the solid and liquid is called work of adhesion (WA), which increases with interfacial interaction. In this case work of adhesion increased with plasma modification, which is an evidence for the better interfacial interaction between water and polymer surface after plasma modification. From this we can understand that the polar nature of the PE surface can be improved by plasma modification. Interfacial energy and spreading coefficient decreased with plasma modification, which implies that better wetting is possible for PPE. The degree of interaction between water and polymer surface can be predicted using Girifalco–Good's interaction parameter. The PPE showed higher value for interaction parameter compared to PE. These all indicate that the attraction of polymer surface towards water increased after plasma modification due to the increased polarity (increase in number of polar groups after plasma modification) of PPE. Previous studies showed plasma modification was nearly permanent.31,32
The influence of plasma treatment on PE was studied by FTIR measurements and showed in Fig. 1. The spectrum of the untreated PE is a typical polyethylene spectrum as reported.33 After plasma exposure of the pristine material, the characteristic oxygen functional groups were introduced and therefore significant changes in the measured spectrum have been observed. These changes seem to be caused by the incorporation of some polar groups by plasma treatment with the appearance of peaks at 1741 cm−1 (CO stretch in carboxylic acid) and 1168 cm−1 (C–O stretch in alcohol).28
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Fig. 3 Stress–strain plot of PPE bio composites and PE bio composites with 10 phr coir fibre prepared by (a) melt mixing method (b) hand mixing method. |
Unmodified polyethylene based composites showed better properties when prepared by melt mixing method. During melt mixing high temperature and high shear were applied, which could improve the dispersion of coir fibre in the PE matrix. But in the case of composite based on plasma modified PE, hand mixing method found to be more suitable. PPE composite prepared by hand mixing method showed higher value for tensile strength and modulus (Table 2). This could be due to the high temperature and high shear applied during melt mixing, which allowed the functional groups to be destroyed from the plasma modified polyethylene surface. The functional groups such as hydroxyl, carboxyl, etc. were present on the surface of polyethylene as a result of plasma modification. So the interaction between coir fibre and polymer matrix decreased during this process at higher temperature. And also some of the polymer chains may undergo crosslinking reaction because of the radical formation during melting. That too reduces the dispersion of fibre in the polymer matrix. Thus for further studies hand mixing method was followed to prepared PPE coir composites. The Fig. 4 represents schematic illustration of different preparation methods of bio composites.
Melt mixed | Hand mixed | |||
---|---|---|---|---|
PE | PPE | PE | PPE | |
TS (MPa) | 12.82 ± 1.02 | 11.93 ± 0.86 | 10.61 ± 1.3 | 13.67 ± 1.8 |
YM (MPa) | 765 ± 56 | 689 ± 47 | 585 ± 85 | 1045 ± 59 |
EB (%) | 13.44 ± 0.25 | 9.26 ± 0.38 | 13.2 ± 0.34 | 14.33 ± 0.32 |
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Fig. 6 Stress–strain plot of bleached coir fibre composites with varying amount of coir fibre (a) PE and (b) PPE. |
Fig. 8 and 9 describe the tensile strength and tensile modulus of all bio composites with varying amount of coir fibre respectively. The tensile strength was increased by around 100% in the case of PPETr biocomposite where as it was only 10% for PETr biocomposite than neat polymer. Even though the tensile moduli increased to a great extend for both cases, PPETr biocomposites showed higher modulus than PETr biocomposites. The composite prepared from PPE and bleached fibres showed the best properties. This is because of the interaction between the polar groups on the polymer surface and hydroxyl groups of the cellulose fibre. This new biocomposite showed better interfacial adhesion, good dispersion of fibres and proper wetting of fibers. As a result of the high degree of interfacial interaction, the stress transfer from the matrix to the reinforcement is very efficient. The good interfacial adhesion and proper wetting of fibre was further confirmed from the morphological analysis. In all the compositions 5 phr fibre loading showed better properties and at higher loadings agglomeration of fibers adversely affect the mechanical properties. But compared to other samples, the unusual trend observed in the tensile strength of 10 phr samples is within the acceptable range of statistical error.
The variation of the flexural modulus of both raw and treated coir reinforced PE biocomposites at different fiber loading is shown in Fig. 10. The flexural modulus of coir fiber reinforced composites increased with the fiber loading.37,38 Since the coir fiber is of higher modulus, higher fiber concentration demands higher stress for the same deformation. So the incorporation of the coir fiber into the soft polyethylene matrix resulted in increase of the modulus. The flexural modulus of PPETr biocomposites was the highest. This is because treated fiber composite provides evidence of homogeneous distribution of the fiber particles into the matrix and better fibre–matrix interaction.
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Fig. 13 Qt vs. t½ plot of bio composite with varying amount of fibre (a) PE UTr, (b) PPE UTr, (c) PE Tr and (d) PPE Tr. |
The polyethylene matrix did not absorb any water given that it is a nonpolar/hydrophobic material. We can understand from the Fig. 13 that neat PPE sheet has slightly higher water absorption behaviour than PE due to the polar functional groups introduced on the surface of polyethylene chain. Interestingly as shown earlier the water contact angle was lower for PPE samples. It is obvious from the figure that amount of water absorbed by the composites increased with the addition of coir fibre in all the cases as we expected. The water absorption of thermoplastic natural fibre composite happens, mainly due to the presence of hydroxyl groups in the cellulose fibre, several porous tubular structures associated with lignocellulosic fibers and also the micro voids in the composites because of the lack of interfacial adhesion.39 So the water absorption increased with the amount of fibre in the composites increased in all the cases. Interestingly, as expected the chemically treated coir fibre reinforced composites showed much lower water absorption compared to the raw ones. This is due to the fact that after treatment the number of hydroxyl groups, responsible for the water absorption are reducing. In the beginning, all the bio composite samples showed a very quick increase in percentage of water absorption. As the time of immersion increased, the absorption curve reached a maximum value and attains the equilibrium point. The time to reach equilibrium value and the amount of water absorbed were not same for all the bio composites. Compared to other bio composites PPETr composites showed lower percentage of water absorption and reached the equilibrium at shorter time of immersion. From this we can understand that PPETr bio composites possess higher resistance to water absorption.
Fig. 14 describes the Q∞, molar absorption at equilibrium (infinite time) of all biocomposites. It is very clear from the figure that PPETr biocomposites show the lower absorption of water at any filler loading. PEUTr composites show the higher absorption of water. Even though neat PPE was showing small absorption than neat PE, the water absorption was very less in PPE biocomposite compared to PE biocomposites irrespective of the fibre loading. This is because a considerable amount of accessible OH groups, those are responsible for water absorption disappeared to become bonded to the polar groups on the plasma modified PE surface. And also the lack of micro voids present in the composite due to better polymer fibre interaction will help to reduce the water absorption.4 This can be well explained from the microscopic images of the composites. The coir fibers were effectively wetted by PPE matrix which can not be seen in PE coir fibre biocomposites. Chemical treatment of coir fibre substantially reduces the water absorption of both PE composites and PPE composites. The percentage reduction of water uptake due to plasma modification polymer and chemical treatment fibre ware estimated given in Tables 3 and 4. It is clear from the tables that the plasma modification of PE has great effect on the water absorption characteristics of the biocomposites. More than 40% of reduction was observed in all the cases irrespective of the amount of coir fibre and nature of the fibre.
Amount of coir fibre (phr) | Untreated coir fibre (%) | Treated fibre (%) |
---|---|---|
5 | 40 | 46 |
10 | 46 | 41 |
15 | 59 | 50 |
20 | 39 | 53 |
Amount of coir fibre (phr) | PE (%) | PPE (%) |
---|---|---|
5 | 19.73 | 19.79 |
10 | 23.5 | 15.44 |
15 | 38.94 | 26.5 |
20 | 33.33 | 41.16 |
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