Ting Hea,
Zhengyuan Lia,
Zhifang Suna,
Shuzhen Chena,
Rujuan Shenb,
Lunzhao Yic,
Liu Deng*a,
Minghui Yanga,
Hongtao Liua and
Yi Zhang*a
aCollege of Chemistry and Chemical Engineering, Central South University, Changsha 410083, China. E-mail: yzhangcsu@csu.edu.cn; dengliu@csu.edu.cn
bState Key Laboratory of Power Metallurgy, Central South University, Changsha 410083, China
cYunnan Food Safety Research Institute, Kunming University of Science and Technology, Kunming, 650500, China
First published on 7th September 2015
This manuscript introduces a simple method to fabricate hybrid aerogels with Fe3O4 nanocrystals/nitrogen-doped graphene (Fe3O4/N-GAs) through one-shot self-mineralization of ferrocenoyl phenylalanine/graphene oxide (Fc-F/GO) supramolecular hydrogels. We found that GO could trigger a sol–gel transition of Fc-F gelators below the critical gelation concentration and the electron microscopic results revealed that the self-assembled Fc-F fibrils tightly bound onto graphene sheets. Upon hydrothermal reaction, Fc moieties in these fibrils could be locally oxidized to Fe3O4 nanocrystals by GO, remaining on the top of reduced GO (RGO) sheets and therefore inhibiting the self-aggregation of graphene nanosheets. After drying, the remains of the supramolecular hybrid hydrogels are presented as the three-dimensional (3D) framework of ultra-thin graphene sheets on which Fe3O4 nanoparticles (NPs) are uniformly immobilized as single crystals. Since the new born Fe3O4 nanocrystals are closely anchored on the graphene sheets, the as-prepared Fe3O4/N-GAs complex shows excellent electrocatalytic activity for the oxygen reduction reaction (ORR, compared to commercial Pt/C). Notably, the Fc-F/GO supramolecular hydrogels act as multifunctional reagents, such as capping agents for preventing graphene nanosheets from stacking and Fe and N sources for Fe3O4/N-GAs. We expect that this intriguing strategy can provide a useful archetypical example in designing nonprecious metal oxides/carbon hybrid materials to serve as substitutes for noble metal catalysts.
From another point of view, non-precious metals, metal oxides, metal chalcogenides and metal-N4 structured macrocyclic compounds have also been applied to improve ORR catalytic activity.19–24 The transition metal oxides, such as Fe2O3, Fe3O4 and Co3O4 have been convinced as important categories.25–29 It is a pity that these metal oxides frequently suffer from dissolution, sintering and agglomeration, which would induce the catalyst degradation. Besides, the insulating property of the metal oxide further limits electrochemical reaction kinetics. Hence, various strategies have been developed to improve their structural integrity and electronic conductivity. Dai's group reported that Co3O4/graphene hybrids can be prepared through a general two-step method. In the first step, Co3O4 NPs were grown on GO sheets in the presence of NH4OH. Subsequent hydrothermal reaction induced the crystallization of Co3O4 and reduction of GO to graphene.28 The ZnO-coated 3D graphene aerogel templates have been also proposed to prepare Fe3O4 NPs/graphene aerogels via a precipitation reaction in which Fe3O4 NPs replaced ZnO NPs.18 However, despite these efforts, most of metal oxides/graphene nanocomposites exhibit lower activity and poorer conductivity than Pt-based materials.
The combination of transition metal oxides and N-GAs has been demonstrated to be a prospective approach. Such hybrid systems permit the use of advanced properties of both materials, such as high activity of transition metal oxides, rich porosity, 3D conductive networks and excellent mechanical properties of porous graphene films. Recently, a number of smart protocols have been successfully utilized to prepare Fe3O4/N-GAs with perfectly chemical performances. Müllen's group have described the assembly of Fe3O4 NPs in 3D N-GAs via hydrothermally treating the mixture of iron acetate, polypyrrole and GO solution at 180 °C, and then the hybrid system was dehydrated via a freeze-drying process and heated at 600 °C for Fe3O4 NPs crystallization.26 The polypyrrole was introduced as a capping agent for both doping N and preventing graphene nanosheets from stacking.30 This work demonstrates that N-GA is indeed a promising scaffold to improve the catalytic activity and durability of metal oxide NPs. So far, the traditional synthetic strategies for the metal oxides/N-doped carbon materials are generally involving two different ingredients to provide the metal oxides and N sources separately, resulting poor physical contact between the two active substances.16,31–33 In contrast, an in situ fabricating method of metal oxides/N-doped carbon nanomaterials derived from one precursor is highly desired to reduce the space barrier of electron transport.
This paper introduces a convenient fabricating route for preparing Fe3O4/N-doped graphene aerogels directly from supramolecular hybrid hydrogels. The as-prepared Fe3O4 NPs/N-GAs exhibit remarkable catalytic activity toward ORR. As far as we know, there is no report regarding supramolecular hydrogelators for the controllable self-assembly of metal oxide NPs and the doping N on graphene sheets. A single hydrogelator, Fc-F serves as a multifunctional reagent, not only for the Fe and N sources of both Fe3O4 NPs and N-doping graphenes, but also the dispersing agent for preventing graphene nanosheets from stacking. Therefore, the synergistic effect can be optimized by the close location of in situ formed N-graphenes and Fe3O4 NPs catalytic sites.34–38 More significantly, the locally formation of metal oxides/N-GAs derived from supramolecular hydrogels offers a new route to produce the morphology-controlled inorganic NPs in hybrid graphene nanomaterials.
Initially, Fc-F/GO hydrogels were obtained by mixing the Fc-F with GO aqueous suspension (2 mg mL−1 Fc-F and 1 mg mL−1 GO, Fig. 1a and b). After hydrothermal assembly, the supramolecular hybrid hydrogels were subjected to freeze-drying and further thermal treatment to fabricate the hybrid aerogels (Fig. 1c and d). The structures and morphologies of hybrid Fc-F/GO hydrogels were investigated via the scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Fig. 2a and b and S1† present the microscopic images of Fc-F spheres (2 mg mL−1), GO sheets (1 mg mL−1) and pure Fc-F hydrogels, respectively. Fc-F spheres can aggregate into Fc-F fibrils after the addition of GO. As shown in Fig. 3a and b, the diameter of these Fc-F fibrils in the hybrid system is around 50–100 nm, while the length of these fibrils reaches 1 mm (or longer). Apparently, the Fc-F fibrils and GO nanosheets interlaced with each other in the hybrid hydrogel system. On the one hand, the required concentration of Fc-F applied in forming Fc-F/GO hybrid hydrogels can be significantly lower than the critical gelation concentration with respect to pure Fc-F hydrogels (3.0 mg mL−1), indicating that GO serves as a positive co-gelator besides a solid matrix. On the other hand, the mixture containing enough GO but much less Fc-F (less than 2.0 mg mL−1) cannot form stable hybrid hydrogels, so the Fc-F plays a critical role in facilitating the formation of the mixed hydrogels. Circular dichroism (CD) spectrum was also used to characterize the conformational information of Fc-F/GO hybrid hydrogels.43,44 As shown in Fig. 2c, the hybrid Fc-F/GO hydrogels obviously inherited the chirality derived from Fc-F hydrogels.39–42,45 It is notable that for the hybrid hydrogels, the intensity of the first peak (around 240 nm) decreased while the second peak (around 270 nm) increased comparing with that for the pure Fc-F sol, implying the helix conformation of Fc-F fibrils. Additionally, we explored the viscoelastic properties of the hybrid hydrogels and native hydrogels (CFc-F = 5 mg mL−1) by measuring the storage modulus G′ and the loss modulus G′′. As displayed in Fig. 2d, it can be seen that the viscoelastic properties of the two hydrogels are quite similar and the G′ is about six times higher than G′′, indicating middle-strength hydrogels.42
To our knowledge, the optimized operation condition is to hydrothermally incubate the Fc-F/GO hydrogels at 180 °C for 12 h. Subsequent thermal treatment at 600 °C leads to the incorporation of N species into the graphene lattice. The final product is a black monolithic hybrid aerogel composed of N-doped graphene networks and Fe3O4 NPs, which has a low density of 9.30 mg cm−3 (Fig. 1d and Table S1†). SEM images reveal that the obtained graphene sheets are thicker and more rigid (Fig. 3d and S2†). The mineralized Fe3O4 NPs significantly grew up (with sizes of 50–100 nm) and uniformly dispersed on the graphene surfaces. Such kind of local engagement of metal oxide NPs within graphene skeletons reinforces the interfacial contact between NPs and graphene layers. Therefore, the self-agglomerations of both NPs and graphene sheets are inhibited, which promoting the electrochemical activity and stability of the composites.48,49 The TEM characterization further validates the uniform distribution of Fe3O4 NPs on the graphene (Fig. 3e). Interestingly, this method can uniquely yield Fe3O4 single crystals on the graphene surface. High-resolution TEM (HRTEM) reveals a typical Fe3O4 NP with a single-crystalline texture, which is entirely encapsulated by graphene sheets, belongs to a cubic system with lattice parameters of a = 8.391 Å (Fig. 3f). The lattice observation demonstrates that the two orientations (indexed to the (111) surface and the (111) surface, respectively) with the same lattice spacing of 4.844 Å are rotated by 70.5° from one another. And the corresponding selected area electron diffraction (SAED) pattern recorded along (011) direction is shown in the inset (Fig. 3f).50 Meanwhile, the typical hexagonal graphene construction with a lattice spacing of 2.02 Å (indexed to the (002) facet) is also observed.
Fig. 4a–f show the high-angle annular dark field scanning TEM (HAADF-STEM) image and HAADF-STEM/energy-dispersive X-ray spectroscopy (HAADF-STEM-EDS) maps of the Fe3O4/N-GAs, respectively. It can be seen that the C and N elements are widely distributed all over the graphene surface, while the Fe and O elements are mainly located in the core of particles. Elemental distribution of a representative Fe3O4 NP was investigated by HAADF-STEM-EDS mapping, as shown in Fig. 5a–e. It is clear that Fe and O (light blue and dark blue) concentrate in the region where NPs are located, whereas C and N (red and green) spread everywhere. The Fe3O4/N-GAs nanocomposites were further analyzed by compositional linear scan with a higher spatial resolution across a single NP. Fig. 5f shows that C and N are evenly distributed across the whole surface, while Fe and O concenter on the core. Evidently, the N-doping sites and Fe3O4 are locally distributed on the graphene surface, which is crucial for the high catalytic performance towards ORR.26
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Fig. 4 (a–f) The HAADF-STEM image, HAADF-STEM-EDS maps and (g) the XRD pattern of Fe3O4/N-GAs; XPS analysis of Fe3O4/N-GAs: (g) Fe 2p; (h) N 1s. |
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Fig. 5 (a–e) The HAADF-STEM image, HAADF-STEM-EDS maps and (f) the cross-sectional compositional line-scanning profile of the single Fe3O4 nanocrystal. |
X-ray powder diffraction (XRD) and X-ray photoelectron spectrum (or spectra) (XPS) were also carried out to further identify the components of the oxidized products of supramolecular hydrogels. The XRD pattern confirms the existence of magnetic Fe3O4 NPs (JCPDS no. 65-3107) after thermal treatment at 600 °C (Fig. 6a). The diffraction peak at 20–30° with a d-spacing of 2.03 Å is assigned to the (002) surface of hexagonal graphene (2θ = 26°), which is similar to the HRTEM result of Fe3O4/N-GAs (d002 = 2.02 Å, Fig. 3f).51 These results agree well with previous reports that Fc moiety can be stoichiometrically oxidized to Fe3O4 by GO.46,47 Meanwhile, XPS exhibits clear Fe 2p signals corresponding to the binding energy of Fe 2p1/2 and Fe 2p3/2 for Fe3O4 at 725 and 711 eV, respectively (Fig. S3† and 4g). This is consistent with the XRD results, further confirming that Fe3O4 NPs have been effectively loaded on the surface of graphene. Besides, the high-resolution N 1s scan result reveals that the peaks of the N-doped graphene can be fitted to three main peaks of graphitic N (401.1 eV), Fe–N (399.2 eV) and pyridinic N (398.2 eV), coinciding with literature reports that graphitic N and pyridinic N could be formed through replacement of a C atom by a N atom in the graphene plane. At the same time, N could donate electrons to Fe at the high doping temperature. More importantly, those three N states are chemically active sites for ORR (Fig. 4h).13,17,52–55 The XPS of GO confirm the existence of two main types of carbon bonds: CC (284.6 eV) and C–O (286.6 eV), respectively (Fig. S4†).13,31 After reduction reaction, the most of oxygen-containing groups were removed and the peak associated with C
C (284.6 eV) became predominant, while the peaks related to the oxidized carbon species were greatly weakened, confirming the reduction of GO into graphene (Fig. S5†). In addition, TEM EDS measurements also reveal that N atom has been doped in the aerogels (1.2 wt%, Fig. S6†).
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Fig. 6 (a) The XRD pattern of Fe3O4/N-GAs; (b) CVs of Fe3O4/N-GAs and Pt/C for ORR in O2-saturated 0.1 M NaOH. |
To quantify the stoichiometry of the catalytic oxygen reduction, voltammetric measurements at a rotating disk electrode (RDE) and a rotating ring-disk electrode (RRDE) were performed. Fig. 7b exhibits the current–potential curves of oxygen reduction in O2-saturated 0.1 M KOH solution at various rotation rates, respectively. It can be seen that one-step reduction pathway and potential-independent plateau currents are present at all rotation rates, also suggesting the synergistic effects between Fe3O4 NPs and N-GAs. Fig. 7c provides the Koutecky–Levich plot obtained from the plateau currents at −0.65 V, indicating that the ORR is a direct four-electron transfer process. A rotating GC disk-platinum ring electrode was further employed to determine the quantity of H2O2 that was generated by a two-electron reduction process of O2 at the disk electrode. Fig. 7d suggests that the ratio of the ring currents to disk currents (iR/iD) is 0.0081 for the Fe3O4/N-GAs complexes.60 According to iR/iD, the reaction electron number involved in the ORR is 3.95 (n = 4 − 2iR/(iDN)), where N is the current collection efficiency (0.37) of disk-platinum ring, being identical to that acquired from the Koutecky–Levich plot.61 The H2O yield can be estimated as following eqn (1):
![]() | (1) |
From our data, the calculated H2O yield on the Fe3O4/N-GAs catalysis during oxygen reduction is 95.7%, further confirming that this ORR follows the four-electron transfer pathway with a low H2O2 yield.
(b) Synthesis of GO: synthesize GO as the reference did.62,63 Modified Hummers methods could yield well-distributed GO solution. However, to obtain ultrathin graphene is tricky and laborious, and we usually perform a 48 hours dialysis toward GO after reducing it. But, nonetheless, we still have the loss of 30% in the process of making N-GAs.
(c) The preparation of Fc-F/GO hybrid hydrogels: the lyophilized Fc-F was dissolved in DMSO (100 mg mL−1, as a stock solution). After the pH value of graphene oxide solution was adjusted to 7–8 by adding a small amount of PBS (10 mM, pH 9.0), the stock solution was diluted by the GO solution (a final concentration of 2 mg mL−1 or higher). The suspension turned to be a clear brown hydrogel after incubation for several minutes.
(d) Synthesis of Fe3O4/N-GAs: the Fe3O4/N-doped GO hydrogels were prepared by incubating Fc-F/GO hybrid hydrogels through hydrothermal treatment at 180 °C for 12 h. The as-prepared Fe3O4/N-doped GO hydrogels were directly dehydrated via a freeze-drying process to form 3D aerogels and then heated at 600 °C for 3 h under nitrogen protection to obtain high performance Fe3O4/N-GAs.
(e) Synthesis of Fe3O4 and N-GAs: synthesize Fe3O4 and N-GAs as the reference did.64,65
Footnote |
† Electronic supplementary information (ESI) available: Additional electron microscopy images, CV curves and so on. See DOI: 10.1039/c5ra15595a |
This journal is © The Royal Society of Chemistry 2015 |