S. Y. Gu*ab and
X. F. Gaoa
aSchool of Materials Science and Engineering, Tongji University, Shanghai 201804, PR China. E-mail: gushuying@tongji.edu.cn; Tel: +86-21-69580234
bKey Laboratory of Advanced Civil Engineering Materials, Ministry of Education, School of Materials Science and Engineering, Tongji University, Shanghai 201804, PR China. E-mail: gushuying@tongji.edu.cn; Tel: +86-21-69580234
First published on 12th October 2015
Star-shaped polyhedral oligomeric silsesquioxane multi-arm polylactides (POSS-PLA) with various arm lengths were synthesized by ring opening polymerization of D,L-lactide. Then, the star-shaped POSS-PLA based polyurethanes (POSS-PLAUs) were synthesized by cross-linking POSS-PLAs with various PLA arm lengths and polytetramethylene ether (PTMEG) with hexamethylene diisocyanate (HDI). Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (NMR) were utilized to characterize the structures of the materials. Differential scanning calorimetry (DSC) experiments were carried out to investigate the glass transition temperature (Tg) of POSS-PLAUs and crystallinity of PTMEG. Dynamic mechanical analysis (DMA) and stress relaxation experiments were used to study the dynamic mechanical properties and stress relaxation behaviors of POSS-PLAUs. Cyclic thermal mechanical and physical shape recovery tests were used to study the shape memory properties. The effects of POSS and PLA arm length on the mechanical, thermal properties and the shape memory behaviors were investigated. In our system, PLA arm length has no significant effect on glass transition temperature (Tg). Tg increases with the POSS content in the networks due to the obstructed movement of the polymer chains caused by caged POSS. E′ increases from POSS-PLAU110 to POSS-PLAU530 due to the decreasing of PTMEG content. Dynamic mechanical analysis reveals a similar relationship of glass transition temperature to POSS content. The stress relaxation curves show an increase in initial stress in POSS-PLAUs with longer arm length due to lower PTMEG content. The relaxation ratio is higher for the polymer with shorter PLA arm length. The quick relaxation above the triggering temperature of POSS-PLAU with shorter PLA arm length is favorable for quick shape recovery. All the POSS-PLAUs have excellent shape memory properties with high shape fixity ratios above 99%, shape recovery ratios around 84% for the first cycle and above 89% for the second cycle. POSS-PLAUs with the shorter arm length show faster recovery speed due to the higher content of POSS cores.
In the past decade, organic–inorganic hybrid materials have received significant attention for their greatly improved physical and mechanical properties or new functional properties at relatively low inorganic filler loading levels comparing with conventional microcomposites.19,20 Polyhedral oligomeric silsesquioxane (POSS), as a hybrid material, consists of silicon and oxygen atoms arranged in an inner eight-cornered cage with the Si atoms positioned at the corners. The inorganic core of POSS has a diameter of approximately 0.45 nm.21 Each POSS molecule contains organic functionalities on its eight reactive sites which makes the POSS nanostructure compatible with various polymer matrices,21,22 such as polynorbornene,23 polyurethane,3,4 epoxy resin,24 poly(methyl methacrylate),25 poly(4-methylstyrene)26 and siloxane polymers.27 Generally, the mechanical properties, thermal stability, oxidative resistance, anti-flammability and surface hardness of the polymers can be improved due to the incorporation of POSS.
Polyurethanes (PUs) have various applications in daily life such as hard plastics, flexible films, coatings, adhesives, or elastomers.28 Polyurethane block copolymers are a typical shape memory polymers received increasing attention, owing to their adjustable transition temperatures and good biocompatibility.29 Basically, shape memory polyurethanes (SMPUs) consist of two segments, hard segments and soft segments. The soft segments form the reversible phase through molecular motion in a rubbery state, while the hard segments form chemical crosslinks or physical crosslinks due to polar interaction, hydrogen bonding or crystallization in the hard domains.30 Ionic networks may be suitable for forming the permanent networks and also the temporary networks due to their long relaxation time and thermal liability.31 The effect of molecular weight of soft segments and ionomers on the mechanical and shape memory behaviors of PUs were discussed by Kim et al. It was reported that ionomers gave higher hardness, modulus and strength, higher recovery strain and lower residual strain due to coulombic forces.32
In order to enhance the shape memory performance, the cross-linking SMPUs consisting of organic segments or inorganic units have been reported.33–37 Tensile modulus and strength of SMPUs were improved due to the nanoscale reinforcement of incorporated POSS cores. Triple-shape memory properties of star-shaped polyhedral oligomeric silsesquioxane-poly(3-caprolactone) polyurethanes (SPOSS-PUs) were reported by Bothe et al.35 It was revealed that the triple-shape properties of SPOSS-PUs networks considerably depended on the chain length of PCL networks. Improved shape fixities, recovery abilities and stress storage capabilities were revealed at high POSS content for star-shaped POSS-polycaprolactone polyurethanes.36 Excellent mechanical properties and stable temporary shape fixing at room and body temperature, fast and complete shape recovery and tunable bioactivities of POSS-PLA networks were reported by Xu et al.37 POSS cores led to rapid shape recovery compared with a simple organic crosslinker.37
PLA is one of the most intensively studied biodegradable polymers because of its good mechanical properties. Shape memory PLA and its copolymers or blends have been widely investigated. Poly(L-lactic acid) (PLLA) homopolymer and poly(L-lactide-co-ε-caprolactone) exhibited good shape memory behaviors.38 To improve the mechanical and shape memory properties of PLA, hydroxyapatite was solution blended and grafted.39,40 Shape memory behaviors had been improved obviously due to the incorporation of stereocomplex crystallite network of PLLA and poly(D-lactic acid) (PDLA) as reported by Li et al.41 Magnetic-field-induced shape memory PLLA was reported by Zhang et al. The elastic modulus, tensile strength, elongation at break and the shape memory properties were greatly improved due to the incorporation of Fe3O4 nanoparticles.42 The effect of arm length on the thermal, mechanical properties and shape memory behaviors of shape memory properties of branched polylactide with inositol as core were investigated. The six-arm star-shaped polylactide showed short recovery time, high recovery ratio and fixity ratio.43
In this work, to obtain excellent polylactide-based shape memory polymers and broaden the properties or the applications of polylactide-based shape memory polymers, a series of star-shaped POSS-polylactide based polyurethanes (POSS-PLAUs) were synthesized. Flexible polytetramethylene ether (PTMEG) chains and POSS cores were introduced into the networks. The effects of POSS content and PLA arm length on the thermal, mechanical and shape memory behaviors were investigated. The star-shaped POSS-PLAUs were expected to have better shape recovery performances compared with normal PLA-based polyurethanes.
Octa-(3-hydroxypropyl) polyhedral oligomeric silsesquioxane (POSS-(OH)8) was synthesized by the hydrolysis of POSS-Cl8 in the presence of fresh silver oxide (Ag2O).44 Ag2O was prepared by dissolving AgNO3 first (2.355 g, 13.95 mmol) in 10 ml deionized water and aqueous NaOH (0.56 g, 14.08 mmol) dropwise with vigorous stirring. The silver oxide precipitates were centrifuged and washed with deionized water for at least three times. POSS-Cl8 (1.50 g, 1.44 mmol), ethanol (38 ml) and tetrahydrofuran (38 ml) were mixed in a round-bottom flask to form a transparent solution. Then, the newly prepared Ag2O together with 1 ml deionized water were added to the solution. The reactive system was refluxed with vigorous stirring in the dark for 48 h. The solution was evaporated by rotary evaporation to obtain white solids (1.12 g) with a yield of 87% after filtering. The synthesis route is presented in Scheme 2. 1H NMR (DMSO-d6, ppm): 3.58–3.62 (m, SiCH2CH2CH2OH); 3.39 (s, SiCH2CH2CH2OH), 1.73–1.80 (m, SiCH2CH2CH2OH); 0.75–0.79 (m, SiCH2CH2CH2OH) (see ESI† for 1H NMR spectrum).
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| Scheme 2 Synthesis route of octa-(3-hydroxypropyl) polyhedral oligomeric silsesquioxane (POSS-(OH)8). | ||
O); 1183 (ν-O–CO) (see ESI† for 1H NMR and FTIR spectra).
:
8, i.e., the molar ratio of PLA arm to PTMEG is 1
:
1) and an appropriate amount of HDI (the ratio of HDI to OH group is 1.02) were dissolved in dried chloroform (0.17 g ml−1) in a round-bottom flask with a magnetic stir bar. A catalytic amount of Sn(Oct)2 was added into this system when the reactants were completely dissolved. The solution was stirred at 25 °C for 6 h before being poured into Teflon molds. The solvent was evaporated at room temperature for 24 h under N2 and the material was further cross-linked at 80 °C for 24 h. The residual uncross-linked reactants were removed by washing with chloroform. Then the material was dried in vacuo for 12 h to obtain the final POSS-PLAU films. The synthesis route is presented in Scheme 4. FTIR (ATR, cm−1): 3400 (ν-NH) 2958, 2860 (ν-CH); 1748 (ν-C
O); 1183 (ν-O–CO) (see ESI† for 1H NMR and FTIR spectra).
δ) were determined using DMA-800 in tensile mode at a frequency of 1 Hz, a strain amplitude of 15.00 μm and a pre-load force of 0.01 N. Rectangular samples with a dimension of 10 mm × 4 mm × 0.4 mm were used. The samples were quenched to 0 °C and equilibrated for 5 min, then ramped to 100 °C at a heating rate of 3 °C min−1. Stress relaxation experiments were also carried out in tensile mode. The rectangular samples were stretched to a strain of 50% at a strain rate of 3% per second at 80 °C. Then the samples were held at 50% strain while the stress relaxation occurred. The values of stress were recorded with time. The relaxation ratio was defined as (σ0 − σt)/σ0, where σ0 is the initial stress and σt is the stress at time t.
| Sample name | The number of repeating unit of PLA arm | Mn (g mol−1) | POSS (wt%) | PLA (wt%) | PTMEG (wt%) | Tg (°C) |
|---|---|---|---|---|---|---|
| POSS-PLAU110 | 110 | 7900 | 1 | 79 | 20 | 55.7 |
| POSS-PLAU220 | 220 | 15 800 |
0.58 | 88.3 | 11.12 | 54.3 |
| POSS-PLAU420 | 420 | 30 200 |
0.32 | 93.5 | 6.18 | 53.8 |
| POSS-PLAU530 | 530 | 38 100 |
0.26 | 94.8 | 4.94 | 52.8 |
As reported by Xu et al.,37 the cyclic thermal mechanical recovery properties were carried out using DMA-800 in a force control mode. The rectangular samples were isothermal at 20 °C for 2 min. A preload force of 1 mN was applied to the samples. Then the temperature was ramped to 80 °C at a heating rate of 3 °C min−1 and kept isothermal for 5 min. The samples were stretched at 80 °C with a stress ramping rate of 0.2 MPa min−1 from its original shape at the beginning of the Nth testing cycle, εp(N − 1), to the elongated shape under a final tensile stress. The temperature was rapidly cooled to 0 °C with the stress loaded, and the sample length was recorded as εl(N) (the strained sample length at the lower temperature at the Nth cycle). Then the load force was released to 1 mN after being held at 0 °C for 5 min, and the sample length was recorded as εu(N) (the sample length at the lower temperature after unloading the tensile stress at the Nth cycle). At last, the temperature was ramped to 80 °C at a heating rate of 3 °C min−1 and kept isothermal for 30 min, and the final sample length was recorded as εp(N) (the recovered length at the Nth cycle or permanent length at the beginning of the (N + 1)th cycle). Shape memory performance can be evaluated by the strain fixing ratio (Rf), and the strain recovery ratio (Rr). Rf and Rr in a given cycle N were determined by the following formulas:
The shape recovery procedures were also observed in a hot water bath. The materials were cut into rectangular samples with a dimension of 40 mm × 4 mm × 0.4 mm. After being bended to ‘‘U’’ shape at 55 °C, the samples were quenched in ice-water to obtain the temporary shape with the deformation force loaded. The samples were then put in the hot water bath to recover to their original shapes and their shape recovery procedures were recorded.
:
1). Fig. 1 presents the second heating trace of POSS-PLAUs. Broad melting peaks in the heating scan for POSS-PLAU110 and POSS-PLAU220 (shown by arrows in Fig. 1) are ascribed to the melting of PTMEG segments. No melting peaks are observed in the heating scan for the POSS-PLAU420 and POSS-PLAU530, which might be due to the more significant influence of longer PLA arms on PTMEG's crystallization. As shown in Fig. 1, glass transition temperature (Tg) of PLA chain segments decreases from 55.7 °C to 52.8 °C from POSS-PLAU110 to POSS-PLAU530 as the increasing of PLA arm length. The result is inconsistent with the result of six-arm shaped polylactide by Xie et al.43 Tg of six-arm shaped polylactide increased with increasing molecular weight of PLA chains.43 The inconsistency might be due to the different range of molecular weight of PLA arms. Molecular weight of the reported six-arm PLAs located in the range from 9000 to 29
000 g mol−1, and 1500 to 4833 g mol−1 for each PLA arm. Tg increases with molecular weight in the lower molecular weight areas. No dependence of Tg from molecular weight appeared for PLA with higher molecular, ranging from 20
000 to 66
000 g mol−1 reported by Perego et al.45 In our work, the molecular weight of PLA arms (from 7900 to 38
100 g mol−1) is much higher than those reported by Xie et al., no dependence of Tg from molecular weight should be expected. The higher glass transition temperature of POSS-PLAUs with shorter PLA arm length might be due to the higher content of POSS in the system as shown in Table 1. An increase in the content of the caged POSS contributes large volume obstructed movement of the polymer chains as reported by Ni et al.46 The shape memory behaviors of SMPs are mainly determined by the fixed and reversible phases. In our system, the fixed phases are ascribed to hydrogen bonded urethane linkages, entanglement of macromolecules and the cross-linking of POSS cores and crystalline PTMEG for POSS-PLAU110 and POSS-PLAU220. The amorphous PLA phase and PTMEG phase play the role of the reversible phases. Thus, the glass transition of the amorphous PLA chains and chain segments acts as the switch for the control of the shape fixity and recoverability.
δ as a function of temperature are presented in Fig. 2. The storage modulus descends steeply when the temperature increases above Tg. At low temperatures (T < Tg), E′ increases as the increasing of PLA arm length which is inconsistent with the result obtained by Bothe et al.35 This might be due to the higher weight content of PTMEG in POSS-PLAU with shorter PLA arm length as shown in Table 1. Tan
δ represents the ratio of the loss modulus E′′ (not shown here) to storage modulus (E′). Generally, tan
δ peak corresponds to the temperature of glass transition. The narrow glass transitions as shown in Fig. 2b indicate that homogenous networks formed in all POSS-PLAUs.37 Tan
δ peaks occur at the temperature range from 60 to 80 °C, which seems to be inconsistent with the glass transition temperature obtained by DSC in Fig. 1. However, the temperature where the storage modulus begins to decrease is in the range from 45 to 60 °C, which is consistent with the glass transition temperature obtained by DSC in Fig. 1. Dynamic mechanical analysis reveals a similar relationship of glass transition temperature to POSS content. The temperature at the tan
δ peak decreases as the increasing of PLA arm due to lower POSS cross-linking density.
Relaxation ratios are calculated and shown in Fig. 3b. For all the POSS-PLAUs, the stress decays fast in the first 10 minutes. The stress decays about 48% for POSS-PLAU110 and POSS-PLAU220, 44% for POSS-PLAU420 and POSS-PLAU530. After 20 minutes, the relaxation becomes very slow. As shown in Fig. 3b, the relaxation ratio is higher for the polymers with shorter PLA arm length due to more PTMEG weight content. The quick relaxation above trigger temperature is favorable for quick shape recovery.
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| Fig. 4 Typical cyclic thermomechanical tensile tests for (a) POSS-PLAU110, (b) POSS-PLAU220, (c) POSS-PLAU420 and (d) POSS-PLAU530, plotted as stress–strain–temperature diagrams. | ||
The driving force for shape recovery of SMPs is of entropic origin as ramified by elasticity of polymer chains. SMPs possess structures similar to elastomeric networks. The structures are usually of multiphase materials that contain fixed (or hard) phases and reversible (or soft) phases. In our case, the hydrogen bonded urethane linkages, entanglement of macromolecules and the cross-linking of POSS cores and crystalline PTMEG for POSS-PLAU110 and POSS-PLAU220 serve as the fixed phases (hard segments) and the amorphous PLA and PTMEG chains and chain segments serve as the reversible phases. The hard segments play an important role of providing sufficient physical interaction to sustain permanent shape. Moreover, the soft segments act as the switching components to fulfil external response and memorize temporary shape after the deforming progress. Tg of the soft segments can be thought as the switch temperature. The conformational rearrangement of the reversible phase induced by stretching deformation is severely restricted at temperatures below Tg, hence chains cannot recover. The recovery temperature can be set a little above Tg of PLA chains and chain segments. As shown in Fig. 4, POSS-PLAUs started to recover its shape around 60 °C. When the temperature reached 60 °C or above, the frozen oriented chains retracted and the conformational entropy of the system reduced. Large scale movement of the chain backbone experiences results in the shape recovery.48 The POSS-PLAUs with different PLA arm length have good shape recovery performance. Rr of all the POSS-PLAUs is around 84% for the first cycle. There is a significant increase in Rr in cycle 2 comparing with cycle 1. The materials have higher Rr for cycle 2, which is above 90%. Comparing with the polylactide-based thermoplastic shape memory polymers, POSS-PLAUs have excellent shape recovery properties.1,38 All POSS-PLAUs exhibit high shape fixity ratio above 99% for the first and second tensile cycles (Fig. 5b). The difference of arm length in POSS-PLAUs has no significant effect on the shape fixity of SMPs. Rf decreases in cycle 2 which might be due to the reasons that certain inner structure was remarkably destroyed or the entanglement of polymer chains was unwound during the stretching processes.36 The above results showed that all the POSS-PLAUs showed good shape memory properties, such as fast recovery speed, good recovery and excellent fixity.
The physical shape fixing and recovery procedures were also observed. The quenched ‘‘U’’ shape could be fixed completely at room temperature (25 °C) for all POSS-PLAUs. After being immersed in hot water, images of the shape recovery procedures were recorded every 2 seconds and presented in Fig. 6. All samples nearly recovered to its original shapes in about 8 s, showing a good shape recovery performance at 55 °C. However, sample with the shorter arm length (POSS-PLAU110) showed faster recovery speed which is consistent with the higher relaxation ratios as shown in Fig. 3b. The quick relaxation is favorable for quick shape recovery.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra14742e |
| This journal is © The Royal Society of Chemistry 2015 |