Fu Yang,
Shuying Gao,
Cuirong Xiong,
Saifu Long,
Xiaoming Li,
Tao Xi and
Yan Kong*
State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009, China. E-mail: kongy36@njtech.edu.cn; Fax: +86-025-83587860; Tel: +86-025-83587860
First published on 3rd August 2015
Understanding the nature of active sites, including the number and dispersion on the surface of a support, is essential to improve the catalytic activity. In this study, highly-dispersed and controllable quantities of vanadia species within the channels of mesoporous MCM-41 were directly prepared by a direct templating assembly method (S+L−M+I−). This method was based on the self-assembly of cationic surfactants (CTA+, S+), chelating agents (citrate ions, L−), vanadyl ions (VO2+, M+) and silicate oligomers (I−) via electrostatic and chelating interaction. First, the citrate ions were absorbed on the CTA+ micelles' surface by electrostatic interaction, and the vanadyl ions were subsequently anchored on their surface by chelating with citrate ions to form metallomicelles. Finally, the silicates were deposited on the metallomicelles to obtain the targeted product. The structures of the samples especially the oxidation state and surface distribution of vanadium species on the mesoporous silica were efficiently characterized with different techniques, including XRD, N2 adsorption, SEM, TEM, UV-vis, XPS, FT-IR, ICP, and H2-TPR. Furthermore, the samples obtained using hydroxylation of benzene as a probe reaction exhibited superior catalytic activities when compared with the post-synthesized sample.
Supported vanadium oxide catalysts contain the vanadium oxide phase deposited on mesoporous silica and have found extensive applications as oxidation catalysts in the chemical and petroleum industries. In particular, the supported vanadia phase, presented as surface vanadium oxide species, is responsible for the overall catalytic activity and selectivity.20 In addition, quantized catalytic active centers, such as particles or clusters, would be preferable to enhance the catalytic activity of supported vanadia in catalytic processes. Therefore, the dispersion and number of catalytically active sites on the supports would be the key factors that influence the catalytic activity of the catalysts. Many synthesis methods, including sorption, phase transitions, ion exchange, complexation and covalent grafting, have been utilized to modify mesoporous silica for the preparation of catalytic materials functionalized with metal species.21–26
These methods, however, require multistep synthesis processes and a large number of processes for modifying the raw material,27–30 resulting in destruction of the material's structure and regularity. Moreover, the precursors tend to be absorbed on the external surface of mesoporous silica, leading to large particles growing outside the mesopores.31 It was therefore highly desirable to seek a direct synthetic route for obtaining functional catalytic materials with high-dispersion and a high-loading of catalytically active sites.
Therefore, herein, we attempted to develop a simple and efficient templating synthetic method (S+L−M+I−) for the modification of micelles to directly obtain surface-functionalized mesoporous silica with highly-dispersed and controllable quantities of vanadia species. Through this method, we prepared metallomicelles (S+L−M+) with metal complexes attached on their surface by self-assembly of CTA+ (S+), citrate (L−) and VO2+ (M+) ions. We subsequently used them to synthesize our targeted mesoporous composites. In addition, different characterization methods were applied to test the structure of the materials and the oxidation state and distribution of vanadium oxides. Finally, benzene hydroxylation was employed as a probe reaction to evaluate the catalytic activities of the resultant samples.
In contrast, another MCM-supported vanadia catalyst was prepared by a typical wet impregnation method. Briefly, pure MCM-41 carrier (0.15 g) was evenly dispersed in an ethanolic solution containing 0.074 g of vanadyl acetylacetonate (0.28 mmol) by ultrasonic treatment, and ethanol was rotary evaporated until complete dryness. The catalysts were then dried in air at 100 °C overnight and then calcined at 550 °C for 6 h in air to obtain the 60V/MCM sample (calculated molar ratio V/Si = 11.2%).
The N2 (77.4 K) adsorption–desorption measurements were carried out with a BELSORP-MINI volumetric adsorption analyzer (BEL Japan, Osaka, Japan) in the relative pressure (P/P0) range from 0.01 to 0.99. The annealed samples were outgassed under vacuum at 150 °C for 5 h and before measurements. The specific surface areas and pore size distributions were calculated using the Brunauer–Emmett–Teller (BET) and Barrett–Joyner–Halenda (BJH) methods, respectively.
High-resolution transmission electron microscopy (HRTEM) images were recorded on a JEM-2010 EX microscope (JEOL, Tokyo, Japan), which was operated at an accelerating voltage of 200 kV. The samples were crushed in A.R. grade ethanol and the resulting suspension was allowed to dry on a carbon film supported on copper grids.
Diffuse reflection UV-vis spectra of the samples were obtained in the range of 200–800 nm with a Lambda 950 spectrophotometer (Perkin Elmer, Waltham, MA, USA).
The X-ray photoelectron spectra (XPS) were acquired on a PHI 5000 Versa Probe X-ray photoelectron spectrometer (ULVAC-PHI, Kanagawa, Japan) equipped with Al Kα radiation (1486.6 eV). The C1s peak at 284.6 eV was used as the reference for the binding energy.
Fourier Transform Infrared (FT-IR) spectra of the samples were obtained in the range of 400–4000 cm−1 using powders dispersed in KBr and a Bruker VECTOR 22 resolution (Bruker, Germany) instrument.
The vanadium content in the samples was determined using a PE Optima 2000DV (Perkin Elmer, Waltham, MA, USA) Inductively Coupled Plasma (ICP) emission spectrometer. The samples were completely dissolved in hydrofluoric acid before analysis.
Hydrogen temperature programmed reduction (H2-TPR) measurements were performed utilizing a fixed-bed reactor under a flow of 10% H2/Ar gas mixture with a heating rate of 10 °C min−1 from room temperature to 750 °C. Before TPR analysis, the carbonate and hydrate impurities were removed by passing argon over the catalyst at a flow rate of 30 mL min−1 at 300 °C for 1 h, and the system was then cooled to room temperature. The amount of H2 uptake during the reduction was measured continuously using a thermal conductivity detector (TCD).
To investigate the recycling properties of the directly synthesized and post-synthesized catalysts, the two solid catalysts were separated from the reaction mixture by centrifugation and used again in a fresh reaction.
Scheme 1 illustrates the synthesis mechanism; the raw micelles consisted of CTA+, the tail of which carries electropositive ions and would spontaneously absorb the negatively charged citrate ions (L−). The added VO2+metal ions would then coordinate with citrate ions on the micelle surface to form the metallomicelles. Finally, deposition of silicate oligomers on the surface of the micelles would lead to formation of vanadium functional mesocomposites.
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Fig. 2 N2 adsorption/desorption isotherms (a) and pore size distribution (b) of samples containing different vanadium amounts. |
N2 adsorption/desorption isotherms (Fig. 2) showed that all the samples had typical type IV curves with an H1 type hysteresis loop, indicating that the synthesized samples were mesoporous materials with a two-dimensional hexagonal structure. In addition, more vanadium oxides were incorporated inside MCM-41 and the type IV shape of the isotherm was still maintained, suggesting retention of the ordered mesoporous structure. On the other hand, the spacing of the adsorption and desorption isotherms between relative pressures (P/P0) of 0.5 and 0.9 exhibited an increasing trend with increasing vanadium loading in the samples. This phenomenon could be attributed to increasing stacking pores between the particles due to the decreasing size of the particles with increasing vanadium loading, which is in accordance with SEM results. The more detailed structural characteristics of the samples are further summarized in Table 1. When we compared the pore size of different samples, we observed a gradual increasing trend in the pore diameter with increasing vanadium amounts. This result may be associated with the fact that increasing amounts of metal complexes were adsorbed on the surface of the micelles, leading to larger sizes of the metallomicelles. In addition, it can be noted that the pore wall thickness (dw) increased from 1.69 nm to 1.96 nm with increasing vanadium amounts in the samples. We propose that the increasing thickness could be assigned to a vanadium oxide layer loaded on the mesoporous silica MCM-41 pore walls.
Samples | SBET (m2 g−1) | Pore volume (m3 g−1) | Pore sizea (nm) | Unit cell parameter, a0 (nm) (a0 = 2 × d100/√3) | d-spacing d100 (nm) | Pore wall thickness dW (nm) (dW = a0 − dP) |
---|---|---|---|---|---|---|
a The most probable pore size from pore size distribution calculated by BJH method using absorption data.b Sample represents synthesized pure MCM-41. | ||||||
MCM-41b | 985 | 0.89 | 2.37 | 4.22 | 3.65 | 1.85 |
20V | 931 | 0.62 | 2.57 | 4.26 | 3.69 | 1.69 |
30V | 832 | 0.81 | 2.60 | 4.39 | 3.80 | 1.79 |
40V | 831 | 0.80 | 2.63 | 4.49 | 3.89 | 1.86 |
50V | 846 | 0.80 | 2.65 | 4.55 | 3.94 | 1.90 |
60V | 908 | 0.96 | 2.68 | 4.64 | 4.02 | 1.96 |
The morphology of the samples can be confirmed by the representative SEM images of the corresponding samples, and their results are shown in Fig. 3. Based on comparison of the samples containing different vanadium loadings, the size of the sample particles obviously became smaller with increasing vanadium loading. Accordingly, the number of aggregation voids became greater. This result supported the abovementioned N2 adsorption analysis. We propose that increasing loading of vanadium may influence the particles size of the samples.
In addition, more direct structural information could be obtained from the TEM images of the samples. The samples were evaluated using high-powered transmission electron microscopy and elemental mapping, and the results are shown in Fig. 4. The TEM results (Fig. 4a) demonstrated long-range order as well as a two-dimensional mesoporous structure with uniform channels, indicating that the metal oxides were embedded into the inner walls without damaging the regularity of the mesoporous phase. Moreover, the TEM images showed no evidence of large metal oxide particles, thus the vanadium oxides may be highly dispersed in the channel of mesoporous silica due to the confinement of the pore size. In addition, element mapping analysis was used to provide direct evidence of the presence and distribution of the vanadium oxide species. The element mapping images clearly show that the Si and O elements were uniformly and compactly distributed in the sample. The vanadium species were dispersed uniformly in mesoporous silica, which suggested high-dispersion of the vanadia species.
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Fig. 5 High-angle XRD patterns of samples containing different vanadium amounts: (a) directly synthesized sample and (b) post-synthesized sample. |
In addition, the state of vanadium in the materials was investigated using the diffuse reflection UV-vis spectra. Fig. 6 shows the diffuse reflection UV-vis spectra of the calcined V/MCM samples containing different vanadium amounts. All the samples showed two wide-ranges absorption peaks at 250 nm and 410 nm, indicating characteristic absorption of vanadium oxides. The presence of a broad band centered at ca. 250 nm was attributed to the surface isolated V5+ tetrahedral type VO43−, which was dispersed and interacted with the surface of the pore walls.33 This band is assigned to charge transfer (CT) associated with V–O electron transfer (π)t2 → (d)e and (π)t1 → (d)e. In addition, the featured peak at 410 nm shows the presence of clustered vanadium oxide species due to a further polymerization of the vanadium species,33 reflecting that vanadium oxide crystallites were formed in the materials.
Further precise information on the oxidation states of surface vanadium species can be obtained from XPS data. Herein, X-ray photoelectron spectra of the vanadium 2p region and oxygen 1s region were studied for various samples with different vanadium loadings; the V2p and O1s core-level spectra are shown in Fig. 7a and b, respectively. Therein, the core level binding energy of the V2p3/2 and V2p1/2 peaks were located at ca. 517.0 and 524.6 eV, respectively. The binding energy at ca. 517.0 eV was assigned to V(5+) species in the sample, wherein the V2p3/2 peak was substantially enhanced and slightly shifted to a high binding energy.34 This result was associated with the fact that the VO43− species (corresponding to a relatively low binding energy) were first attached to the pore surface by bonding with silicon, after which increased clustering of V2O5 (corresponding to a relatively high binding energy) in the pore wall led to the shift to a high binding energy due to the decrease in the electron cloud density. In Fig. 7b, the main feature peak at ca. 533.0 eV was assigned to oxygen atoms bonded to silicon. Another small peak at ca. 529 eV assigned to oxygen atoms bonded to vanadium35 showed an increase in intensity with increasing vanadium content, indicating increasing numbers of vanadium oxide species on the pore walls.
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Fig. 7 X-ray photoelectron spectra of samples with different vanadium amounts: (a) V2p3/2 (smoothing) and (b) O1s. |
The distribution of vanadium species on the pore walls can be reflected by the FT-IR spectra (Fig. 8). In general, the absorption peak at 966 cm−1 corresponding to the stretching vibration of Si–O–H surface groups36,37 became weaker with increasing vanadium concentration, implying a decreased amount of Si–O–H on the pore walls. The observation suggested that the surface Si–O–H groups were gradually covered with increasing vanadium oxide species. Moreover, the absence of surface Si–O–H may indicate that vanadium species interacted with the silicate walls. On the other hand, the FT-IR spectra of the 30V/MCM sample synthesized without citrate ions, the as-synthesized uncalcined 30V/MCM sample and sodium citrate are provided to prove the presence of citric acid. By comparison of the three aforementioned samples, sample B exhibited several additional absorption peaks at 3286, 1393 and 856 cm−1, which were in accordance with citrate. In addition, additional absorption peaks presented by the 30V/MCM sample exhibited a slight shift compared with pure citrate, which can indicate the existence of interaction in the sample.
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Fig. 8 FT-IR spectra of samples with different vanadium amounts: (A) the 30V/MCM sample synthesized without citrate ions, (B) the as-synthesized 30V/MCM sample and (C) pure sodium citrate. |
The reduction temperature affects the size of the particle during the reduction process. Smaller particles are expected to be reduced at lower temperature, and a larger metal oxide particle size corresponds to a higher reduction temperature.27 Therefore, the H2-TPR profiles of the samples can give more information on the state of vanadium species on the pore walls of mesoporous silica. The H2-TPR patterns of the directly- and post-synthesized 60V/MCM samples are shown in Fig. 9. The results of temperature-programmed reduction are in agreement with high-angle XRD results (Fig. 1). The directly synthesized sample exhibited a sharp peak with maximum reduction temperature at Tm ca. 436 °C, whereas the post-synthesized sample showed a wider and relatively low peak with a maximum reduction temperature at Tm ca. 530 °C. The reduction temperature of the directly synthesized sample was significantly lower than that of the post-synthesized sample. This result can be ascribed to the fact that the fine and uniform vanadium oxide species were highly dispersed on the pore walls of mesoporous silica due to the confinement of the narrow pore. As for the post-synthesized sample, the high reduction temperature suggested that large metal oxide clusters may be formed on the external surface of the mesoporous MCM-41.33
Sample | V/Sib (%) | Benzene conversion (%) | Phenol selectivity (%) |
---|---|---|---|
a Reaction conditions: catalyst amount 0.1 g, benzene 2 mL, CH3CN 15 mL, 30% H2O2 6.89 mL, temperature 30 °C and duration 10 h.b V/Si molar ratios were analyzed by ICP.c Post-synthesized sample.d Sample was synthesized according to direct method without adding citrate. | |||
20V/MCM | 3.74 | 14.3 | 88 |
30V/MCM | 6.01 | 20.1 | 89 |
40V/MCM | 8.42 | 25.4 | 87 |
50V/MCM | 10.06 | 28.2 | 89 |
60V/MCM | 11.13 | 29.1 | 90 |
60V/MCM(P)c | 11.17 | 12.3 | 89 |
60V/MCM(N)d | 8.13 | 18.3 | 93 |
V2O5 | — | 4.4 | 78 |
In addition, the results of a recycling test using the directly- and post-synthesized samples for benzene hydroxylation are shown in Table 3. The post-synthesized sample did not exhibit reusability in the reaction, whereas the catalytic activity of the directly synthesized samples deteriorated slowly in comparison with that of the post-synthesized samples. We can thus conclude that the vanadium oxide species from the directly synthesized sample exhibited stronger interaction with the pore walls of the mesoporous silica, leading to more stable active centers in the catalyst. On the other hand, the results of N2 adsorption/desorption showed a gradual increase of the pore wall thickness for the series of directly synthesized samples, which may be another reason for the higher stability of catalyst because the high vanadium species surface coverage on the pore walls decreased the contact between the silicate walls and water in the reaction system.
Samples | Runs | V/Sib (%) | Benzene conversion (%) | Phenol selectivity (%) |
---|---|---|---|---|
a Reaction conditions described as above, directly- and post-synthesized samples contain identical vanadium amount.b V/Si molar ratios were analyzed by ICP. | ||||
Direct-60V/MCM | 1 | 11.13 | 29.1 | 90 |
2 | 8.13 | 23.2 | 89 | |
3 | 3.43 | 15.1 | 87 | |
4 | 1.45 | 8.3 | 89 | |
Post-60V/MCM | 1 | 11.17 | 12.3 | 89 |
2 | 2.11 | 6.1 | 94 | |
3 | 0.12 | Trace | — |
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