Zichao Zhanga,
Li Li*ab,
Qi Xua and
Bingqiang Cao*a
aKey Laboratory of Inorganic Functional Materials in Universities of Shandong, School of Materials Science and Engineering, University of Jinan, Jinan 250022, China. E-mail: mse_lil@ujn.edu.cn; mse_caobq@ujn.edu.cn
bKey Laboratory of Advanced Energy Materials Chemistry (Ministry of Education), Nankai University, Tianjin 300071, China
First published on 10th July 2015
Although transition metal oxide electrodes have large lithium storage capacity, they often suffer from low rate capability and poor cycling stability. To develop an electrode with a long cycle life and good rate capability, 3D hierarchical tricobalt tetraoxide (Co3O4) spheres are fabricated under various hydrothermal conditions and evaluated as an anode in lithium-ion batteries. 3D hierarchical urchin-like Co3O4 electrodes exhibit a high reversible discharge capacity, excellent rate capability and good cycling performance, owing to their hierarchical architecture composed of micro-/nanostructures. Electrochemical testing shows that stable reversible capabilities of 1228 and 820 mA h g−1 can still be maintained after 170 cycles at 200 and 500 mA g−1, respectively. After rate capacity performance measurements, even the current density is increased to 3200 mA g−1 and a capacity of 587 mA h g−1 is retained after 500 cycles. The unique 3D hierarchical urchin-like Co3O4 electrode facilitates lithium ion diffusion and electron transportation and mitigates the internal mechanical stress induced by the volume variations of the electrode upon cycling, which lead to outstanding electrochemical performance.
In contrast to the intercalation reaction mechanism of graphite, transition metal oxides (TMOs) can interact with lithium based on the conversion mechanism (MOx + 2xLi ↔ M + xLi2O).6–8 TMOx can store more lithium atoms and deliver multiple electrons in the redox reaction process.9–14 Among various TMOs, Co3O4 has attracted extensive interest due to its high lithium-storage of about 890 mA h g−1.15–18 However, Co3O4 electrode still suffers from inferior cyclability and poor rate capability caused by the large volume expansion during the charge–discharge process and the lack of electrically conductive pathways. To address these challenges, nanometer-scale Co3O4 structures with diverse morphologies have been synthesized through a variety of methods. Pioneering works demonstrated that the controlled nanostructured Co3O4 electrodes could effectively enhance specific capacity, long-term cycling stability and rate performance.19–25 Thus, various Co3O4 nanomaterials with interesting architectures, such as nanoparticles,20 nanorods,21 nanotubes,22 nanoplates,23 nanocages24 and nanoflowers25 have been designed and tested to restrain the large volume changes. However, Co3O4 is cubic and lacks structural anisotropy for one-dimensional (1D) or two-dimensional (2D) growth.26 Fortunately, Co3O4 with a designed structure and morphology can be synthesized through the way of a morphology-conserved transformation from its precursor. For instance, Zhan et al. synthesized porous Co3O4 nanosheets through controlling thermal oxidative decomposition and recrystallization of hexagonal Co(OH)2 nanosheets precursor.27 Chen et al. reported different cobalt-based nanostructures and found that Co3O4 nanoflowers showed the best cycling performance (649 mA h g−1 after 100 cycles), compared to nanocubes and nanodiscs.28 Wang et al. prepared self-stacked Co3O4 nanosheets from the cobalt acetate precursors and obtained a capacity of 1070 mA h g−1 at a current density of 178 mA g−1.29 Yan et al. prepared Co3O4 with opened-book morphology, which showed a high specific capacity (597 mA h g−1 after 50 cycles at a current density of 800 mA g−1) and excellent rate capability.30
As efficient and effective transportation of lithium ions and electrons is considered as the key factor for improving the rate capability and long-term cycling stability, Co3O4 nanomaterials with three-dimensional (3D) hierarchical framework are one of the most promising structures when used as anode material in LIBs. The shortened lithium ion diffusion pathway and large surface area provided by 3D hierarchical structures can facilitate ion transport and enable access to a large number of lithium ions. Furthermore, the large cavities among the nano-sized particles of the 3D frameworks can alleviate volume strain and stabilize the structure during the intercalation–deintercalation processes.31,32 Most importantly, the more conductive 3D network structures can transfer electrons in a timely way that significantly reduce the polarization and enhance the rate capability. However, most of the above 3D hierarchical structures of Co3O4 were multi-step synthesized and costly due to the use of templates.33
In this paper, we fabricated 3D hierarchical Co3O4 materials via a simple hydrothermal method, subsequently thermal annealing in air and then used as anode for LIBs. In addition, we also systematically investigated the growth mechanism of 3D hierarchical Co3O4 spheres by controlling the hydrothermal reaction time and the effects of reaction conditions on material morphologies and dimensions. As expected, 3D hierarchical urchin-like Co3O4 electrode exhibits high lithium-storage capacity and impressive rate capability, owing to the unique hierarchical architecture with high electrode–electrolyte contact area, fast lithium ion diffusion and good strain accommodation. When cycled at the current densities of 200, 400, 800, 1400, 2200 and 3200 mA g−1, this electrode delivers discharge capacities of 1158, 1195, 1223, 1184, 1077 and 906 mA h g−1, respectively. Importantly, after rate capacity performance measurements, even the current density is increased to 3200 mA g−1, a capacity of 587 mA h g−1 is retained after 500 cycles, indicating the potential application of 3D hierarchical urchin-like Co3O4 as anode materials for LIBs.
Fig. 1 SEM images of the Co3O4 precursors synthesized at 150 °C for different hydrothermal reaction times: (a) CP-A, 0.5 h; (b) CP-B, 1 h; (c) CP-C, 6 h. |
The thermal decomposition behavior of the precursor was analyzed by thermal gravimetric analysis (TGA). The test was performed in air. Fig. S3† displays a TG curve of CP-C. It can be seen that the initial weight loss takes place at 280 °C is mainly attributed to the removal of physically adsorbed water and partial decomposition of the precursor into Co3O4, CO2 and H2O in the presence of oxygen during the measurement. The abrupt change in weight occurs at a temperature of 320 °C, suggesting the conversion from precursor to Co3O4. No obvious weight loss of precursor is found after 350 °C, suggesting the complete conversion from precursors to Co3O4. High temperature may lead to the collapse of the 3D hierarchical structure. Therefore, the calcination temperature for Co3O4 preparation is set at 350 °C in this study. The phase composition and structure of products were then investigated by X-ray diffraction (XRD), as shown in Fig. 2a. The diffraction peaks at 19°, 31.3°, 36.8°, 44.8°, 55.65°, 59.4°, 65.2°, 77.34° can be perfectly indexed to Co3O4 (111), (220), (311), (400), (422), (511), (440), (533) planes of cubic structure (PDF card: 42-1467), respectively. It reveals the complete conversion to Co3O4 after calcination. The Raman spectrum of the products was measured at room temperature. Fig. 2b displays four bands located at 466, 508, 601, and 669 cm−1, corresponding to the Eg, F2g, F2g, and A1g modes of the spinel Co3O4 phase, respectively.36 The Raman spectrum further demonstrates the as-synthesized product is pure cobalt oxide without any impurities.
Fig. 2 (a) XRD patterns of Co3O4-A, Co3O4-B, Co3O4-C and standard of Co3O4 from JCPDS card 42-1467; (b) Raman spectrum of Co3O4-A, Co3O4-B, Co3O4-C. |
After cobalt-based precursors are annealed at 350 °C in air, the FE-SEM images of the as-prepared products are depicted in Fig. 3a–c. The as-synthesized metal oxides are simply named Co3O4-A, Co3O4-B and Co3O4-C, respectively. The morphologies and dimensions of Co3O4 are almost identical to those of their precursors. The 3D Co3O4 spheres are composed of lots of nanorods. The FE-SEM image also shows that the nanorods grow outward from the core and become hyper-branched. For as-obtained Co3O4-A, the growth of the nanorods is not uniform and not unidirectional. The porous between the nanorods in Co3O4-B is smaller than Co3O4-C. Co3O4-C spheres have the urchin-like shape. From FE-SEM image of Co3O4-C (Fig. 3c), nanorods connect with each other and gather together at the top of them. Fig. 3d–f show the corresponding magnified SEM images of nanorods, in which each nanorod is composed of many ultra-small interconnected/aggregated nanoparticles, demonstrating a typically hierarchical morphology. Bundles of porous nanorods with lengths in the range of micrometers are observed.
Fig. 3 SEM images of the urchin-like Co3O4 at different resolutions: (a and d) Co3O4-A; (b and e) Co3O4-B and (c and f) Co3O4-C. |
The features of the 3D hierarchical Co3O4 spheres were also confirmed by TEM. It can be seen that the obtained morphology concurs with the FE-SEM observations. At low magnification, the TEM images (Fig. 4b and e) demonstrate that bundles of nanorods are embodied in the Co3O4 structures. The insets in Fig. 4b and e further present the particle morphologies of the Co3O4 samples. The HR-TEM images shown in Fig. 4c and f confirm the unidirectional fringe patterns and thereby indicate the high crystalline nature of all the samples. The measured lattice fringe of 0.28 nm in Fig. 4c and f implies the presence of Co3O4 (220) crystal planes, as observed from the XRD results presented in Fig. 2a. The selected area electron diffraction (SAED) patterns (the insets of Fig. 4c and f) indicate polycrystalline nature of the hierarchical structure.
Fig. 4 SEM images of (a) Co3O4-A and (d) Co3O4-C; TEM images of (b) Co3O4-A and (e) Co3O4-C; HR-TEM images and the corresponding SAED patterns (insets) of (c) Co3O4-A and (f) Co3O4-C. |
The irregular pores existing among the clustered Co3O4 particles induce the mesoporous structure. Nitrogen sorption isotherms were measured to gain information about the pore sizes and specific surface areas of the Co3O4 samples. Fig. 5 shows the adsorption–desorption isotherm and the Barrett–Joyner–Halenda (BJH) pore-size-distribution plot. According to the IUPAC classification, the type-IV isotherms with distinct hysteresis loops can be attributed to type H3, which suggest the presence of mesopores. Such mesopores are ascribed to spaces among nanorods and the interparticle spaces caused by the stacking of the Co3O4 nanoparticles. The values of the specific BET surface area (SBET) of Co3O4-A, Co3O4-B and Co3O4-C are determined to be 78.25, 74.34 and 83.65 m2 g−1, respectively. Co3O4-C with the 3D hierarchical urchin-like sphere morphology presents a slightly higher SBET than the other two. The SBET of Co3O4-A with sparse nanorods bundles is higher than Co3O4-B with the complete sphere like morphology. The reduced particle size and homogenous distribution are the main reason for the increased BET surface area of the Co3O4-C sample. The pore size distributions for each sample are shown as the insets in Fig. 5a–c, indicating the formation of randomly distributed pores with dominant diameter of 2.74, 2.52 and 3.94 nm, respectively. The BJH pore size distributions of Co3O4-A and Co3O4-C are in good agreement with the TEM analysis (Fig. S4†). The high surface area provides an easy penetration of the electrolyte into active materials and appropriate Li ion diffusion lengths. The presence of mesopores can also effectively accommodate the volume expansion during the charge–discharge process. The electrochemical performance was evaluated by preparing coin-type half cells that employ Co3O4 as the working electrode and Li foil as the counter/reference electrode.
Fig. 5 Nitrogen adsorption–desorption isotherms and BJH pore size distribution plots (insets) of (a) Co3O4-A, (b) Co3O4-B and (c) Co3O4-C. |
The electrochemical performance of LIBs anode made from the 3D hierarchical Co3O4 spheres was evaluated by cyclic voltammetry (CV) and galvanostatic charge–discharge cycling. A cyclic voltammogram collected at a scan rate of 0.1 mV s−1 between 0.01 and 3.0 V is shown in Fig. 6a. In the first cycle, the small irreversible peak at around 1.0 V should be ascribed to lithium insertion into the crystal structure of the Co3O4 without structural change (Co3O4 + xLi+ + xe− → LixCo3O4), and the latter sharp reduction peak located at 0.8 V is owing to the complete reduction of from Cox+ to Co(0) and the formation of a solid-electrolyte-interphase (SEI) layer. This reduction reaction has a significant effect on the reversible capacity of Co3O4.37 The full lithiation voltage in the following cycles (about 1.1 V) is higher than that in the first cycle (about 0.8 V), probably due to the improved kinetics of the 3D hierarchical urchin-like Co3O4 electrode resulting from a microstructural alteration after the first lithiation. The improved kinetics may be due to inherent nanosize effects in the TMO electrode during the cycling. During the anodic polarization process, a broad peak at around 2.1 V is associated with the oxidation reactions and conversion of metallic cobalt into cobalt oxide. The overlapping of the CV curves in the subsequent cycles indicates good reversibility of the electrochemical reactions, and this is further confirmed by the following cycling performance test. The electrochemical reactions involved are presented as follows.38,39
Co3O4 + xLi ↔ LixCo3O4 | (1) |
LixCo3O4 + (8 − x)Li ↔ 4Li2O + 3Co | (2) |
Co3O4 + 8Li+ + 8e ↔ 4Li2O + 3Co | (3) |
Fig. 6b shows the galvanostatic charge–discharge curves of Co3O4-A, Co3O4-B and Co3O4-C under a current density of 200 mA g−1 within a voltage window of 0.01–3.0 V. For Co3O4-C electrode, no fading tendency in capacity is observed in the first 30 cycles. However, the capacity decreases after tens of cycles and is stable after 80 cycles. The reversible discharge capacity can remain as high as 1228 mA h g−1 after 170 cycles and larger than the theoretical one (890 mA h g−1), suggesting excellent capacity retention. For comparison, Co3O4-A and Co3O4-B show a sharply decreasing trend in capacity, and only 452 and 351 mA h g−1 are retained after 100 cycles under the same conditions, respectively. The capacity lost in the first few cycles may attribute to the irreversible reactions involved in the formation of the SEI layer and the decomposition of electrolyte. As is well known, the formation and stabilization of the SEI layer is a gradual process, so that a growing coulombic efficiency gradually emerges, which is a typical phenomenon that has been described in many papers.40–42 The increasing capacity of Co3O4-C electrode in the first 30 cycles may be due to an activation process caused by the enlarged surface area after a nanosize effect. However, the capacity decreases after tens of cycles, resulting from the deterioration of the hierarchical structure, which is an inherent characteristic for the TMO electrodes. The definitely superior performance of the Co3O4-C electrode may have resulted from the special 3D hierarchical urchin-like Co3O4 sphere structure.
Fig. 6c depicts the discharge–charge curves of Co3O4-C electrode for the selected cycles at a current density of 200 mA g −1 with a cut off potential window of 0.01–3.0 V. The first discharge voltage profile displays a distinct discharge plateau at around 1.06 V followed by a gradual decrease to 0.01 V. The 3D hierarchical urchin-like Co3O4 electrode shows a high initial discharge capacity of 1314 mA h g−1 and charge capacity of 1038 mA h g−1, resulting in a limited initial coulombic efficiency of 78.9%. The long stable voltage stage at about 1.06 V in the first discharge is ascribed to the complex phase transformation of Co3O4 to Co, the formation of SEI layer and the excess oxygen content in the material. Apart from the first cycle with a large irreversible capacity, subsequent cycles have a coulombic efficiency of almost 100%, which are shown in Fig. S5a–c.†
The rate performance of LIBs anode is very crucial, especially for high-power applications in power grids and electric vehicles. Fig. 6d and e shows the durable and stable rate capacity of the 3D hierarchical Co3O4 sphere at different current densities. When cycled at the current densities of 200, 400, 800, 1400, 2200 and 3200 mA g−1, this electrode delivers discharge capacities of 1158, 1195, 1223, 1184, 1077 and 906 mA h g−1, respectively (Fig. S6†). More importantly, a high capacity of 1407 mA h g−1 can be recovered rapidly when the current rate is reduced again from 3200 mA g−1 to 200 mA g−1. The recovery of the capacity after extensive cycling at aggressive current implies that the electrode is not damaged and the integrity of the electrode is maintained during cycling process. When the current density returns to 200 mA g−1 after 50 cycles, the discharge capacity of 1490 mA h g−1 can be still maintained, showing excellent rate capability. When the same cell is further cycled at an aggressive current (3200 mA g−1), the capacity remains stable at 587 mA h g−1, as is shown in Fig. 6e. The excellent electrochemical performance of the 3D urchin-like Co3O4 is due to its unique structural features. The mesoporous in spheres can effectively buffer the volume expansion during charge–discharge process and alleviate the pulverization of the electrode materials, hence improve the cycling stability. The electrode was separated from the collector at the fully charge state after 50 cycles. And then characterized by SEM, shown in Fig. S7.† The anode material maintains a sphere structure after 50 cycles, it reveals the excellent structural stability of the Co3O4.
To further characterize the cycling stability of the 3D hierarchical urchin-like Co3O4 electrode, cycling tests were performed at a current rate of 500 mA g−1 under ambient conditions. Fig. 7 shows the galvanostatic charge–discharge curves of the cell up to 200 cycles. The tendency is inconsistent with that observed in the cycling at 200 mA g−1. In the initial eighty cycles, the capacity first increases and then decreases. The capacity of 3D hierarchical urchin-like Co3O4 electrode stabilizes at about 820 mA h g−1 after 80 cycles, with a coulombic efficiency of almost 100% (Fig. S5d†).
Electrochemical impedance spectroscopy (EIS) was carried out to identify the charge transfer resistance in the electrode materials with various morphologies. Fig. 8 shows the EIS spectra of these three electrodes collected from fresh cells. The EIS curves exhibit a semicircular pattern in the high frequency region and a straight line in the low frequency region. Note that the diameter of the semicircle in the high-medium-frequency region for the 3D hierarchical urchin-like Co3O4 electrode (72 Ω) is smaller than that of the Co3O4-A and Co3O4-B electrode (115 Ω and 129 Ω), which demonstrates that the electrical conductivity and charge-transfer resistance are much smaller in the 3D hierarchical urchin-like Co3O4 electrode. It indicates that the 3D hierarchical urchin-like Co3O4 sphere provides efficient lithium diffusion tunnels and improves charge-transfer kinetics.
Fig. 8 Nyquist plots of different Co3O4 electrode materials in the frequency range between 100 Hz and 100 mHz. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra11472a |
This journal is © The Royal Society of Chemistry 2015 |