V. Jovanovića,
S. Samaržija-Jovanović*a,
B. Petkovića,
V. Dekića,
G. Markovićb and
M. Marinović-Cincovićc
aFaculty of Natural Science and Mathematics, University of Priština, Lole Ribara 29, 38220 Kosovska Mitrovica, Serbia. E-mail: suzana.samarzija@pr.ac.rs; Tel: +381 28425397
bTigar, Nikole Pašića 213, 18300 Pirot, Serbia
cInstitute of Nuclear Science Vinča, University of Belgrade, Mike Petrovića Alasa 12-14, 11000 Belgrade, Serbia
First published on 3rd July 2015
The hydrolytic stability and thermal behavior of organic–inorganic composites prepared by two-stage polymerization of urea–formaldehyde resin (UF) with micro- and nano-TiO2 before and after irradiation has been investigated. Composites of urea–formaldehyde and particles of TiO2 of different sizes were synthesized, namely: UF/micro-TiO2 and UF/nano-TiO2. The hydrolytic stability of the modified UF composites was determined by measuring the mass loss and liberated formaldehyde concentration of modified UF composites after acid hydrolysis. The studied modified UF composites have been irradiated (50 kGy) and the effect of γ-irradiation was evaluated on the basis of the percentage of liberated formaldehyde before and after irradiation. The minimum percentage (0.16%) of liberated formaldehyde was obtained in nano-TiO2 modified UF resin after γ-irradiation which indicated a significant improvement in the hydrolytic stability compared with micro-TiO2 modified UF resin (0.52%). The effect of γ-irradiation was evaluated also on the basis of the thermal behavior of the same modified UF composites before and after irradiation. The thermal behavior was studied by non-isothermal thermo-gravimetric analysis (TG), differential thermo-gravimetry (DTG) and differential thermal analysis (DTA) supported by data from attenuated total reflection infrared (ATR-IR) spectroscopy. DTG peaks of both composites are shifted to a higher temperature after irradiation, but UF/micro-TiO2 after γ-irradiation shows less change in the thermal behavior than nano-TiO2. In other words, UF/micro-TiO2 shows better radiation stability. Gamma irradiation causes a minor effect on the ATR-IR spectra, specifically the decrease of the intensities of some bands.
As a typical amino resin, the UF resin adhesive possesses some advantages, such as fast curing, good performance in the panel, water solubility and lower price.1 In spite of some advantages UF resin adhesives also possess critical disadvantages: formaldehyde emission from the panels and poor water resistance. Furthermore, the hydrolytic degradation process and formaldehyde emission from some urea–formaldehyde (UF) bonded wood products has been recognized for a number of years as a potential source of indoor air pollution and health problems.2–5
Formaldehyde is used mainly to produce resins used in particleboard products and as an intermediate in the synthesis of other chemicals. The emitted formaldehyde causes from a free formaldehyde present in UF resins after synthesis and mostly from hydrolysis of UF resins under acidic and moisture conditions.6 Exposure to formaldehyde may occur by breathing contaminated indoor air, tobacco smoke, or ambient urban air. Acute (short-term) and chronic (long-term) inhalation exposure to formaldehyde in humans can result in respiratory symptoms, and eye, nose, and throat irritation. Furthermore, the formaldehyde emission from the panels used for interior applications is known as one of the main factors causing sick building syndrome in an indoor environment.7 Therefore, the formaldehyde emission issue has been one of the most important aspects of UF resin research. Modification of UF resins is perhaps one of the best possibilities to create stabilized UF resins which could exceed toxicological and other limitations in their application. By adding the selected materials in certain quantities as fillers, catalysts and hardeners it is possible to get UF resins with improved physical and chemical properties.1,8–10 In the polymer composites, different types of fillers are used for improving the thermal, mechanical as well as other properties. Among them, nanopowder is widely used as filler, primarily due to the surface area hence the chemical stability and the chemical reactivity of the material are all correlated with the particle size.11 Different types of metal oxide nanoparticles such as SiO2, TiO2, ZnO are widely used for these purposes. These are nontoxic, stable, and highly thermostable inorganic fillers. Owing to all these properties, these are widely used in all types of materials like plastics, rubbers etc.
High-energy radiation is a well-known technique for modification of polymers.12–15 Radiation stability–resistance is the ability of the polymer to retain irradiation despite initial chemical and physical properties, macrostructure and microstructure, i.e. to avoid crosslinking and/or degradation. However, little work concerning the effects of γ-irradiation on the hydrolytic stability and thermal properties of modified UF composites has been done.
The goal of this work was to examine the effect of γ-irradiation on hydrolytic and thermal stability of synthesized micro- and nano-TiO2 modified UF composites. The hydrolytic stability of modified UF composites before and after irradiation was determined by measuring the mass loss and liberated formaldehyde concentration of modified UF resins after acid hydrolysis. The thermal behavior of modified UF composites (original and irradiated) was investigated using non-isothermal thermo-gravimetric analysis (TG), differential thermo-gravimetry (DTG) and differential thermal analysis (DTA) supported by data from ATR-IR spectroscopy.
The idea was to investigate impact of γ-irradiation to hydrolytic and thermal stability of modified UF composites, because radiation could cause cross-linking and formation of network, but also degradation of polymers through scission reactions. Which one of this two opposed reactions would take dominance depends mostly of combination of polymer components, but also and many other factors.22
The pH value of modified UF composites before and after irradiation was measured. It was found that pH values before and after γ-irradiation at room temperature with the dose rate of 10 kGy h−1 and total absorbed dose of 50 kGy were decreased by 0.11 (UF/micro-TiO2) and 0.23 (UF/nano-TiO2) pH units, respectively (Fig. 1). The chain scission and crosslink's through radiation of the modified resins as complex systems certainly result in presence of new functional groups (such as carbonyl, carboxyl, ester and hydroxyl). They together contribute to the acidity of the resins.
The lower pH contributes to the increase of stable –CH2– group contained and also to the reduction of the free FA percentage. These results might be related to the molecular structure of cured UF resin.23 Decreasing the content of formaldehyde in the formulation of such resins decreases the amount of terminal –CH2OH groups, which are surely more reactive than the methylene ones. On the other hand, a lower F/U molar ratio allows producing a crystalline framework, which reasonably hinders the penetration of water in the bulk of the material, thus making the reactive moieties less available for hydrolysis.24
Fig. 2 shows measured percentage of free FA of micro-and nano-TiO2 modified UF resins. Both samples show the same value before radiation and amounts of 0.06%. γ-irradiation lowered percentage of free FA found in nano-TiO2 modified UF composite. Contrary, after irradiation UF/micro-TiO2 sample showed relatively high free FA (0.23%). The reason could be additional interaction of hydroxyl groups present in surface of TiO2 and as a result reduced interaction with the polymer matrix and reduce capability to scavenge FA. Another reason is degradation of cured resin due to irradiation and liberation of formaldehyde from dimethylene ether groups.
Hydrolysis of cured resin, i.e. splitting of ether bridges and terminal methylol groups, appears to contribute the most in subsequent formaldehyde release from urea resin bonded boards. The sensitivity to hydrolysis of a cured resin depends on its chemical nature and the degree of polymer cross linking. The hydrolytic reaction requires the presence of water and is accelerated by heat and acids. Hydrolytic stability of studied modified UF resins were examined in conditions of acid hydrolysis by determination of liberated FA and the mass loss. The studied UF resins with low mole ratio were generally linear structure;27 therefore they had fewer number of methylol groups exposed to hydrolysis which could consequently improve the hydrolytic resistance.21
Content of liberated FA after acid hydrolysis is presented on Fig. 3. A sample with micro-TiO2 particles showing lower content of released FA, before irradiation, than the sample with nano-TiO2 particles. Probably, the methylol groups (–CH2OH) of formaldehyde are covalently attached onto the surface of micro-TiO2 via electrophilic reaction and retards the FA emission.28 In the sample containing nano-TiO2, the agglomeration of nano-particles is probably happened and many of the Ti–OH groups from the surface of the filler particles are “lost” for capturing FA. TiO2 was a super hydrophilic material. Under high humidity and at room temperature, multi-layer molecule of water was adsorbed on the surface of TiO2, leading to low resistance in wet air and insensitivity for formaldehyde. The water should be desorbed from the active sites on the surface. Then, the renewed surface of TiO2 could be sensitive to formaldehyde.29 After radiation all modified UF resins have lower percentage of liberated FA; hence, hydrolytic stability of studied UF resins was enhanced by irradiation. Upon exposure to irradiation, the energy absorbed by the polymeric material produces some active species such as radicals; thereby initiating various chemical reactions (chain scission, chain branching and/or cross linking). During these reactions, new active groups were formed ready to capture FA and improve the hydrolytic stability of irradiated resins compared to non-irradiated.
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Fig. 3 Percentage of liberated formaldehyde from modified UF composites before and after γ-irradiation. |
From Fig. 4 it is obvious that the results obtained from the gravimetric method and FA liberation correspond with each other. An irradiated micro-TiO2 modified UF resin has smaller mass loss (40.78%) then irradiated nano-TiO2 modified UF resin (59.22%). Bearing in mind all results it can be concluded that micro- and nano-TiO2 actively participates in the reaction by utilizing formaldehyde for crosslinking, thereby consuming the excess formaldehyde to deplete the percentage of free formaldehyde in the resin samples. Low pH contributes to these modified resins to retain a potential for further crosslinking. γ-irradiation enhanced hydrolytic stability of both modified UF composites. An improvement in hydrolytic stability can be explained on the basis of formation of further crosslinking upon gamma radiation in addition to previous crosslinking through thermal treatment.
TG is one of the methods of thermal analyses which can be used to measure the mass change, thermal decomposition, and thermal stability of composite materials. The thermal stability of a material is defined as the specific temperature or temperature–time limit in which the material can be used without excessive mass loss.30
The thermal behavior of unirradiated and irradiated composites based on UF resins occurs in three and four main stages (Fig. 5 and 6). The mass loss at different temperatures is summarized in Table 1. The rate of the thermal decomposition reaction before and after irradiation, shows more than one maximum rate with temperature is increasing. This behavior indicated that thermal decomposition of these resin passed through multiple stages, depending on the state of decomposition and not on the components.31,32
Samples | Dose of γ-irradiation (kGy) | Temperature intervals (oC) | DTG peak values (oC) | Mass loss (%) | Total mass loss (%) | DTA endothermic peak values (oC) |
---|---|---|---|---|---|---|
a Overlapping peaks. | ||||||
UF/micro-TiO2 | 0 | 30–95 | 67.9 | 9.3 | 54.8 | 71.9 |
117–297.7 | 218.9a | 27.8a | 264.9 | |||
265.0a | ||||||
323.2–350.3 | 335.8 | 14.4 | ||||
50 | 30–96.5 | 68.5 | 11.1 | 57.6 | 72.8 | |
187.9–302.5 | 217.3a | 28.6a | 269.3 | |||
269.1a | ||||||
331.1–357.4 | 339.8 | 14.2 | ||||
441.1 | ||||||
UF/nano-TiO2 | 0 | 30–110.1 | 81.4 | 10.2 | 55.2 | 82.5 |
213.4–370.9 | 259.5a | 39.3a | 260.4 | |||
334.4a | ||||||
50 | 30–110.9 | 83.8 | 18.1 | 64.5 | 85.2 | |
207.9–355.9 | 260.4a | 41.3a | 261.4 | |||
331.9a | ||||||
437–561.2 | 507.0 | 3.7 | 456.1 |
From the TG, DTG and DTA curves shown in Fig. 5–7, the first mass loss below 200 °C can be attributed to the water evaporation and the slow free formaldehyde emission, accompanied by large endothermic peak before 100 °C (Fig. 7). The minimum of the large endothermic peak is attributed to water evaporation that occurs to lower temperatures for UF/micro-TiO2 than UF/nano-TiO2 composite.
The first-step degradation occurs in the temperature region around 30–111 °C for all samples; and with a DTG peaks observed around 68–81 °C and 69–84 °C for unirradiated and irradiated modified UF composites, respectively, indicating water and formaldehyde evaporation. The mass loss is range to 9.3 and 10.2% for unirradiated modified UF composites with UF/micro-TiO2 and UF/nano-TiO2, indicating water and formaldehyde evaporation; and 11.1 and 18.1% for irradiated modified UF composites. The large endothermic peaks (Fig. 7) with minimum at 71.9 and at 82.5 °C for unirradiated and at 72.8 and at 85.2 °C for irradiated modified UF composites, respectively, indicating water evaporation from the initial waters resin.
Main mass loss happened in the second stage. In this stage degradation occurs in the temperature region around 117–371 °C for all samples. The second and third degradation regions are overlapped for all samples (Fig. 6), and they indicate simultaneously occurring two processes of polymer degradation with a total mass loss of 27.8 and 39.3% for unirradiated modified UF composites and 28.6 and 41.3% for irradiated modified UF composites, respectively. The second stage corresponds to the main decomposition process and proceeds at a high rate. Degradation of cured resin composite begins with the liberation of formaldehyde from dimethylene ether groups. This kind of destruction can be regarded as post curing of resin composite, as released formaldehyde participates in further reaction, finally giving more stable methylene group. The type of bond between the UF molecules depends on the reaction conditions: low temperatures and only slightly acidic pH favor the formation of methylene ether bridges (–CH2–O–CH2–), while higher temperatures and lower pH led to the formation of stable methylene (–CH2–) bonds. Degradation of cured resins begins with release of FA from dimethylene ether groups1 and the maximum degradation rate happens when the stable methylene ether linkages deconstruct.
In the DTA measurements (Fig. 7) the endothermic peak with minimum at 264.9, 260.5 for unirradiated UF resin composites and at 269.3, 261.4 °C for irradiated UF resin composites, respectively, is attributed to the degradation of methylene ether bridges into methylene bridges and crosslinking reactions in the resins network18 and also is attributed to loss of water linked to the polymeric chains.33 This kind of degradation process can be regarded as post curing of resin, as released formaldehyde participates in further reaction, finally giving more stable methylene group.
The third degradation step occurs in the temperature region around 320–360 °C for unirradiated and irradiated UF/micro-TiO2 composite, respectively. The mass loss at third-step degradation is 14.4 and 14.2% for unirradiated and irradiated modified UF resins with micro-TiO2, respectively. For irradiated UF/nano-TiO2 composite four-step degradation starts at 437 °C and ends at 561 °C, the percentage of mass loss 3.7% could correspond to the decomposition of titania-bonded groups such as –OH for irradiated UF/nano-TiO2 composite.34,35 This proved the small endothermic peak with minimum at 456.1 °C (Table 1).
These results show that the thermal stability of the both modified UF composites increases with increase of dose γ-irradiation.
The UF/micro-TiO2 composite showed lower values for total mass loss (54.8 and 57.6%) than UF/nano–TiO2 composite (55.2 and 64.5%) before and after irradiation, respectively.
Modified UF composites Wavenumbers (cm−1) | Assignment | |||
---|---|---|---|---|
UF/micro-TiO2 | UF/nano-TiO2 | |||
0 kGy | 50 kGy | 0 kGy | 50 kGy | |
a ν-stretching vibrations, δ-bending vibration in plane, γ-bending vibration out to plane. | ||||
3325 | 3329 | 3323 | 3323 | ν(NH) in 2o-amine |
3034 | 3038 | 3031 | 3035 | ν(CH) of CH2 |
2963 | 2963 | 2958 | 2958 | ν(CH) of CH2 of ether, CH2OH and N–CH2 |
1627 | 1631 | 1628 | 1628 | ν(C![]() |
1544 | 1561 | 1559 | 1563 | δ(NH) in NH–CO in 2o-amine (amide II) |
1435 | 1440 | 1439 | 1435 | γ(CH2) mode of the methylene (–N–CH2–N), –CH mode in CH2O; N–CH2–N; δ(CH2) |
1382 | 1382 | 1379 | 1383 | δ(CH) in CH2/CH2OH/N–CH2–N; δ(CH2) |
1244 | 1244 | 1246 | 1246 | νas(C–C–O) asym. stretch |
1136 | 1136 | 1135 | 1135 | νas(N–CH2–N), ν(C–O–C) of ether linkage, ν(C–O) of –CH2OH; γ(N–H) in 1° and 2° amines |
1095 | 1095 | 1097 | 1092 | |
1036 | 1036 | 1037 | 1037 | |
999 | 999 | 1002 | 998 |
The ATR-IR spectra of the UF/micro–TiO2 and UF/nano–TiO2 show a strong absorption band at 3324 and 3323 cm−1. This band is sharp and typical hydrogen bond between N–H and –OH. The sharpness of these bands were indicated a reduction in the extent of hydrogen bonded interaction which is expected as the structure becomes more cross-linked due to methylenization reaction.36 A pair of weak absorption peaks at approximately 3000 cm−1 (Table 2) was attributed to the symmetrical –C–H stretching vibrations –CH2– group of ether, –CH2OH and N–CH2– groups. A strong absorption band multiple and some overlapped bands is observed around 1627 cm−1 in all spectra of modified UF composites, which may be assigned to the –CO stretching vibration (amide-I) of –CONH2 group and amide II, as well as the N–H scissors of amide I. The bands around 3320 cm−1 and 1630 cm−1 are due to the bending vibration of –O–H bond of chemisorbed water on the surface of the TiO2.37,38
The strong and overlapped bands at 1544–1560 cm−1 are attributed to N–H bending vibrations of amide II. The cross-linking between two methylol groups provides ether linkages (–CH2–O–CH2–) to which –NH is attached to both sides. The weak multiple peaks at ∼1440 cm−1 may be attributed to –C–H bending vibrations of –CH2O and –CH2–N group, while the small peaks at area of 1380–1440 cm−1 can be assigned to stretching –C–N vibrations of amide I and II. The weak absorption band, around 1380 cm−1 for all polymer samples may be ascribed to –C–H bending mode in –CH2/–CH2OH/N–CH2–N. The medium absorption band in the region of 1100–1135 cm−1 assigned to asymmetric stretching vibrations of –N–CH2–N– and ν(C–O–C) of ether linkage.39,40 These peaks (–N–CH2–N– and –C–O–C–) show the cross-linking in the resin via N atoms. Moreover, –C–O–C– peaks in the both resins show polyether product.41
IR spectra of irradiated modified UF composites show almost identical wave numbers and decreases of the intensity of peaks compare to unirradiated samples. Fig. 8 shows that the intensity of the carboxyl group at 1627 cm−1 decrease with increasing the irradiation dose. The aliphatic stretch band at 2960 cm−1 and –C–O band at 1090 cm−1 decrease as the irradiation dose increases due to the formation of hydrogen bonds with the hydroxyl groups on the TiO2 surface, also.
1. The pH values of all modified UF composites were decreased after γ-irradiation and hydrolytic stability of micro- and nano-TiO2 modified composites determined through liberated FA was enhanced. The modified UF composite with micro-TiO2 after irradiation has higher mass loss and percentage of free FA, but there is a significant improvement in a percentage of liberated FA after acid hydrolysis.
2. TGA investigations indicate the DTG peaks of both UF composites are shifted to a higher temperature after γ-irradiation. After irradiation, UF composite with micro-TiO2 shows minor changes in the thermal behavior compared with UF composite with nano-TiO2, which indicates that the UF/micro-TiO2 composite has more resistant to the effect of γ-irradiation than UF/nano-TiO2 composite. The total mass loss for UF/micro-TiO2 composite is less than that UF/nano-TiO2 composite.
3. Gamma irradiation causes minor effect on the ATR-FTIR spectra of both modified UF resin specifically the decrease of intensities of some bands such carboxyl group.
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