Mathivathanan Ariraman,
Ramachandran Sasikumar and
Muthukaruppan Alagar*
Polymer Composites Lab, Department of Chemical Engineering, A.C.Tech, Anna University, Chennai-600 025, India. E-mail: mkalagar@yahoo.com
First published on 10th August 2015
The shape memory polymer was developed by the copolymerization of varying weight percentages (30, 40 and 50 wt%) of 1,3-bis(4-cyanatophenyl) cyclohexane cyanate ester (BCC) and diglycidyl ether of bisphenol A through the formation of oxazoline and triazine ring without using any external flexibilizer/plasticizer. The copolymer samples were characterized by FTIR spectroscopy, TGA, UV-vis and XPS analysis. Thermo-mechanical and rheological characterizations were carried out using dynamic mechanical analyzer (DMA). The changes of shape memory behavior and storage modulus were tuned by changing the concentration of oxazoline and triazine ring in the resulting copolymer using varying weight percentages of BCC. The shape fixity behavior increases with increase in weight percentages of BCC up to 50 wt% and beyond this weight percentage of BCC the brittleness behavior of the polymer was noticed.
Recently, number of SMPs based on polyurethane,11 PMMA,12 poly(caprolactone),13,14 PNIPAAm,15 carbon nanotubes-polyurethane were developed.16 Lower cross linked polymers possess lower shape fixity; hence, increasing the cross link density of the shape memory polymer is an important in this field. Accordingly, Wang Kun et al. reported that the cross link density of the polymer with effective shape memory effect has been increased by react the cyanate ester with epoxies to obtain hybrid network.5 The cyanate ester resins are considered as an important material in the field of high performance materials.17 The high thermal stability, superior mechanical strength and high performance widen their applications in printed circuit boards, rocket, missile structures, thermonuclear fusion reactor and high-energy radiation.17–21 In addition, they also find specialized applications in the areas like low moisture permeable space craft materials due to their cyclotrimerization of cyanate ester monomers (–OCN) like polyisocyanurate networks.
Epoxy polymers are widely used in the field of adhesives, sealants and coating application22,23 but their thermal and mechanical properties are inferior when compared with those of cyanate ester polymers. However there are some aliphatic epoxies and aliphatic diamine curatives which increase the shape memory effect of the polymer composition.22 The aliphatic groups present in the epoxy terminal plays a vital role in enhancing the flexibility of the polymer24 by losing their thermal properties resulting in low glass transition temperature, thermal stability and also thermo mechanical properties.22
Hence to overcome such inferior thermo-mechanical properties, in the present work, an attempt has been made to develop thermally stable BCC/DGEBA copolymer by exploiting the concept of shape memory effect. The structurally modified cyclohexyl bridged cyanate ester (BCC) was synthesized and subsequently varying weight percentage of BCC were reinforced into the DGEBA to form BCC/DGEBA copolymer. Then the thermo-mechanical and shape memory behaviors of copolymers were characterized, discussed and reported.
Dynamic mechanical analyses (DMA) of the copolymer samples were performed with model Q-800 TA Instruments to study their viscoelastic properties. The copolymer samples were cut into 20 mm × 5 mm × 1 mm dimension and then clamped on to the tension clamp of the instrument and scanned from 30 °C to 200 °C at a scanning rate of 3 °C min−1. The loss modulus (E′′) and tanδ values were recorded at a constant linear frequency of 1 Hz and preload force of 0.01 N. The Binding energy were measured using X-ray photoelectron spectroscopic (XPS),the analysis were carried out using a JEOL JPS-9200 photoelectron spectrometer with a mono-chromatized Al-Kα X-ray source operated at 12 kV and 20 mA.
XPS spectrum (Fig. 2) was used to confirm the various types of bonds present in the cured copolymer. The overall survey spectrum of 50 wt% BCC/DGEBA copolymer shows the binding energies related to C1s, O1s, and N1s elemental peaks at 284.5 eV, 535 eV, and 401 eV respectively. Fig. 2b and c represent the deconvolution peaks and the corresponding binding energies of C–C, CC, C–N and N
C–O which coincides with the earlier reports.18 Fig. 2b shows the deconvolution of C1s signal; the major peak at 283.9 eV corresponds to C–C and C
C bond, the second major peak at 285.6 eV is associated with the C–C bonds of aliphatic (core cycloaliphatic groups) carbon atoms.25 Subsequently, the third peak at 286.1 eV represents N
C–O bonds of the oxazoline ring indicating the successful epoxy and cyanate ester co-reaction and the final peak at 288.1 eV confirm the C–C
N bond formation.26 Fig. 2c shows the deconvolution of N1s signal into two peaks; the peak appeared at 402.5 eV was assigned to the presences of C
N–C bonds of triazine ring in the polymer network and the second peak at 399.5 eV corresponds to the formation of C–N bond. From the binding energy it is ascertained that the cyanate esters were both self-polymerized to form polyisocyanurate and also co-reacted with epoxy resin with the formation of oxazoline ring. FTIR spectrum (Fig. 1) also supports the presence of both triazine and oxazoline rings in the copolymer system. The data resulted from FTIR and XPS confirms the copolymerization of cyanate ester and epoxy resin.
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Fig. 2 XPS spectra of 50 wt% BCC/DGEBA copolymer (a) over all survey spectrum (b) C1s deconvolution spectrum and (c) N1s deconvolution spectrum. |
Thermal stability of BCC/DGEBA copolymers has been ascertained by thermogravimetric analysis (TGA). Fig. 3 shows the TGA curve of different weight percentages of BCC/DGEBA copolymer. It is clear that the thermal stability of the resulting copolymer increases with increasing weight percentages of BCC. The maximum of 50 wt% BCC/DGEBA copolymer composition exhibits better thermal stability than that of DGEBA/30 wt% BCC copolymer and this may be due to the existence higher amount of rigid triazine ring. In detail, the initial weight loss occurred below 200 °C is probably due to the removal of residual solvent and adsorbed moisture. The major weight loss observed above 300 °C is associated with the decomposition of polymer network and finally yield a residual chair at 750 °C and the data obtained are presented Table 1. Moreover, the higher decomposition temperature and the higher char yield indicate the higher thermal stability of the copolymer. In addition, the combination of higher concentration of oxazoline ring and aliphatic chain significantly lowers the value of Tg which contributes to modify the shape of the polymer at lower temperature (Fig. 5). Where as that of higher concentration of triazine ring significantly increases the value of Tg and resist the modification of shape of the polymer matrix, due to the brittle behaviors of the of a polymer even at higher temperature.
DMA was used to investigate the visco-elastic properties of BCC/DGEBA copolymer. Fig. 4a and b shows the storage modulus and loss tangent (tanδ) curves for different compositions of BCC/DGEBA with respect to temperature. From the Fig. 4a it is evident that the storage modulus decreased rapidly when the polymer is heated through the switching transition regime and this decrease enabled by the mobility of segments within the polymer thereby inducing the shape memory actuation. The transition temperature (Ttrans) can be seen in Fig. 4b as the temperature at the maximum value of tan
δ. The shape fixity of a material mainly depends on the glassy state modulus (Eg), high Eg provides higher shape fixity.27 High glassy state modulus of a material indicates the existences of high cohesive energy which is mostly due to the presence of highly cross linked network structures which leads to minimized propensity for creep related shape change. High glassy modulus is not always mandatory for high shape fixity of the polymer but it is desirable, whereas the higher rubbery modulus (Er) implies high elastic recovery at high temperature.
The formation of chemical structures of the components significantly contributes to the shape memory properties of the polymers and it is very clear from the data obtained that the concentration of BCC plays an important role as a switching segment in the shape memory copolymers. Among the various weight percentages of BCC, 50 wt% of BCC incorporated DGEBA possesses excellent shape memory behavior with good thermo-mechanical properties. Hence, the formation of oxazoline ring between BCC and DGEBA plays crucial role towards the contribution to the shape memory behavior of a polymer in two ways. Firstly the existence of higher concentration of oxazoline ring significantly reduces the cross link density (Table 1) of the polymers which were calculated using the eqn (1),28,29
υe = E′/3RT | (1) |
Secondly, the increasing weight percentages of BCC in DGEBA polymer significantly increases the self polymerization of cyanate esters to form triazine ring which in turn increases the cross link density of the copolymer which also contributes to the shape fixity behaviors of the copolymer. The storage modulus and glass transition temperature of the copolymers are increased with increasing the concentrations of BCC from 30 to 50 wt% which are listed in Table 2. Despite the fact that the 50 wt% BCC/DGEBA possesses excellent shape fixity properties with enhanced thermal stability the 50 wt% of BCC reinforced DGEBA also possess high rigidity improved strength behaviors due to the formation of higher concentration of polyisocyanurate network.
Bending test was carried out to determine the shape memory behavior of the copolymer samples between the temperatures (Ttrans + 25) and (Ttrans − 10). The shape changes were made with respect to the glass transition temperature. 50 wt% BCC/DGEBA was used to demonstrate the shape memory behavior as changing the temperature of the copolymer as shown in Fig. 5. The original rectangular planar shape (a) was heated at Ttrans + 25 and the sample was immediately deformed into different shapes through bending and twisting, upon cooling under load, these deformed temporary shapes (b) were fixed, the shape was retained until the material was heated to higher temperature.30 The sample recovered its original rectangular shape (c) on reheating at above Ttrans. The recovered shape was indistinguishable from the original shape, confirming the excellent shape fixity and recovery. The shape recovery time was noted at various temperatures, and the original shape was obtained at above the Tg value. The percentage of shape recovery and retention are calculated using eqn (2) and (3).10
Shape recovery (%) = [θmax − θi/θmax] × 100 | (2) |
Shape retention (%) = (θfixed − θmax) × 100 | (3) |
The polymer was heated to a temperature Ttrans + 25 °C and deformed to an angle (θmax). Then the deformed polymer was cooled to Ttrans − 10 °C to fix the deformation and the resultant deformation was measured by angle (θfixed). Then the deformed polymer was reheated to Ttrans + 25 °C and the change in angle (θi) was recorded.10
The SMP is heated to a deformation temperature (Td) (above Tg temperature), which leads to the material soft and flexible. After applying a force deformation was noted (i.e. loading). Then decreasing the temperature (below Tg) under the same loading condition, upon unloading the force, the deformed temporary shape is fixed, which marks the completion of the shape fixing.2 The shape recovery time varies with varying weight percentages of BCC and this indicates the contribution of formation of chemical structures. 50 wt% of BCC reinforced DGEBA has 98% shape recovery at 120 s with 100% shape fixity. The percentages of recovery have been determined by reheating the samples gradually with increasing the temperature and the deformation was measured at different temperatures as shown in Fig. 4. 30 wt% and 50 wt% recovery were obtained at 115 °C and 150 °C respectively. When the sample was attaining at Tswitch (175 °C), 98% recovery was obtained and above the Tswitch (Ttrans + 25) 100% recovery of sample was obtained. In addition, the presence of aliphatic chain10,27 in the cyanate ester (BCC) significantly contributes to the effect of the shape memory behaviors of copolymers. Moreover, the shape recovery time was mainly influenced by the presence of higher concentration of triazine ring because of the crosslink density which significantly hindered the segmental chain mobility in copolymer matrix. The switching temperature (Tswitch) during the heating process was observed at 145 °C. Tswitch during cooling process strongly induces the delay in reorganization of segment. The reproducibility (Fig. 6) in repeated cycle shows that the system regains its shape memorizing capability on the heating–cooling cycle.23
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Fig. 6 50 wt% BCC/DGEBA copolymer reversibility of Tswitch during the heating and cooling cycles (heating–cooling range: 60–200 °C, heating rate: 3 °C min−1). |
Transparent behavior of BCC/DGEBA polymers is shown in Fig. 7. On increasing the BCC concentration, the transparent behaviors of the polymer was decreased due to the formation of triazine by cyanate ester. Mostly the cyanate ester based polymers are used in space applications because of their radiation resistance, but it was limited due to their poor transparency.19,20,31 On the other hand, epoxy polymers possess limited radiation resistance with good transparent behaviors.19,20,32 Hence, when epoxy and cyanate ester monomers were copolymerized, the synergistic properties of epoxy and cyanate ester together improve the radiation resistance and transparency of the polymer to a significant extent. 30 wt% BCC incorporation BCC/DGEBA copolymer exhibits 73.6% @ 800 nm transparences behaviors where as that 50 wt% BCC possess 66.2% @800 nm due to the influencing effect of epoxy compound in the copolymer.
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