Cheng-zhao Wang,
Fang-yi Li*,
Li-ming Wang,
Jian-feng Li,
An-fu Guo,
Chuan-wei Zhang and
Peng Liu
School of Mechanical Engineering, Key Laboratory of High Efficiency and Clean Mechanical Manufacture (Ministry of Education), Shandong University, Jinan 250061, China. E-mail: lifangyi2006@gmail.com; Fax: +86-531-88396436; Tel: +86-13805310890
First published on 28th May 2015
Thermoplastic starch (TPS) from native corn starch was prepared using different mass ratios of formamide–urea compound plasticizers. The influence of the compound plasticizer on hydrogen bonds has been analyzed by IR spectroscopy. The characterization of TPS was studied using X-ray diffractometry and differential scanning calorimetry. The results showed that the optimal mass proportion of starch/formamide/urea was 10/2/1. Starch plasticization destroyed the crystal structure of the native starch, increased the melting point of starch and improved the processability. Scanning electron microscopy showed that there was a significant change between starch molecules before and after plasticization. With the best plasticizing proportion of formamide–urea compound plasticizers, four kinds of thermoplastic starch composites reinforced with equal amounts of sisal, pulp, straw and wood fibers were obtained by a foam molding process. The IR spectroscopy investigations revealed the presence of hydrogen bonds and explored the mechanism of physical interactions in composites. Thermogravimetric analysis demonstrated that sisal fiber composites had the best thermal stability. Besides, the mechanical properties of different fiber reinforced composites were investigated. The sisal fiber composites demonstrated the best tensile and compressive strength, 3.85 MPa and 1.37 MPa, respectively, among the specimens. The fracture surfaces of these composites were also observed by SEM.
As the main ingredient of these composites, plant fibers and native starch have few interactions in their natural conditions. However, the preprocessed plant fibers and starch have a strong interaction in composites obtained by a foam molding process, which is attributed to the formation of hydrogen bonds. For untreated plant fibers, some hydroxyls in the chain molecule form hydrogen bonds; while the others are still free in the amorphous regions of cellulose.1 The surfaces of cellulose with a negative charge could attract hydrated cations in alkaline solution. So, alkaline treatment of plant fibres accelerates the imbibition of cellulose, breaks hydrogen bonds and increases free hydroxyls. Meanwhile basic hydrolysis of cellulose leads to part glycosidic bonds fracture, forming a new reducing end and increasing free hydroxyls during the alkaline treatment. The native starch does not have thermal reprocessing ability because its crystallinity is commonly 15–45%.2 Plasticizers could destroy the crystal structure of native starch. The better plasticizing effect, the more free hydroxyls of thermoplastic starch (TPS) there are. Therefore, there are amounts of free hydroxyls in the preprocessed plant fiber and starch. Many scientific researches have been carried out in regard to this phenomenon. J. L. Guimaraes and F. Wypych3 studied banana fiber reinforced starch composites and bagasse fiber reinforced starch composites. They found that the combination of bagasse fiber and thermoplastic starch was better and the composites tensile strength was closely related to the preparation process. N. P. G. Suardana, etc.4 utilized FT-IR to characterize the chemically modified fibers. Besides, they did not find the effect of silane on the transmittance bands due to the reaction between the silane and chemical components were weak. Bogdan Jurca, etc.5 found the presence of amorphous starch and crystalline ZnO in the ZnO–starch composites. Yanfang Xie, etc.6 demonstrated that the stronger hydrogen bonds were formed between glycerol and starch, compared with intra- and intermolecular hydrogen bonds in native starch. Gang Li, etc.7,8 studied the influence of the mass ratio of fiber to starch, content of plasticizer, active agent, and foaming agent on the compressive strength of biomass cushion packaging materials. They found that the content of plasticizer and the mass ratio of fiber to starch had the largest impact on the compressive strength. The common starch plasticizer was formamide, urea, glycerol and glycol.9–12 Recent studies demonstrated that compound plasticizers, such as formamide–urea compound plasticizer, formamide–urea–glycerol compound plasticizer and glycerol–glycol compound plasticizer, showed better performance in plasticizing starch than single plasticizer.13,14 As can be concluded from the papers above, scholars mostly focused on physical–chemical properties and preparation, lack of theoretical analysis about the hydrogen bonds changing mechanism. FT-IR was just used to study the fibers or thermoplastic starch. Besides, the compound plasticizers still needed a further study on the interaction mechanism between thermoplastic starch matrix and pre-treated plant fibers.
This paper shifted infrared spectrometry from thermoplastic starch to the biomass composites for the first time. The IR spectroscopy investigations revealed the optimal plasticization proportion of formamide–urea compound plasticizer and the presence of hydrogen bonds. The characterization of TPS was studied using X-ray diffractometry and differential scanning calorimetry. The mechanism of hydrogen bonds in composites has been analyzed by IR spectroscopy, as well as the thermogravimetric analysis and mechanical performances of four kinds of fibers reinforced biomass composites. The surface morphologies of biomass composites were also observed using SEM.
The main experimental equipments in this paper were shown in Table 1.
Equipments | Specification |
---|---|
Hot-embossing machine with double column, thermoforming mold | Custom made |
Electronic constant temperature water bath | HHS-2 |
Precision by force electric mixer | JJ-1 |
Electronic balance | JM-B |
Electric thermostat blast drying oven | DHG |
FT-IR spectrometer | VERTEX-70 |
Electronic tensile machine | XLW (L)-PC |
Carton compression testing machine | XYD-15K |
Material | Plant fibers | Corn starch | Water | AC foaming agent | Talcum |
---|---|---|---|---|---|
Mass (g) | 40 | 100 | 300 | 0.5 | 10 |
In Fig. 1, the technological process of biomass composites was divided into: fiber treatment, starch plasticization, mixing and thermo-compression formation.
(1) Fiber treatment: plant fibers were soaked in 5% NaOH solution for 4 h and washed with distilled water until pH reached 7. After washing, plant fibers were kept in a hot air oven for 3 h at 90 °C.
(2) Starch plasticization: corn starch was mixed with water in proportion and then gelatinized in the 80 °C water bath. While churning, formamide–urea compound plasticizer was added in the starch with the optimal plasticizing mass ratio of starch/formamide/urea = 10/2/1.
(3) Mixing: thermoplastic starch and treated fibers were put in churning machine. After 20 min churning, stuffing, surfactant, foaming agent and other additives were added in and made a full mixing until homogeneous phase.
(4) Thermo-compression formation (Fig. 2): the upper mold temperature was set at 220 °C, lower mold at 225 °C and pressure at 4 MPa. The 45 g homogeneous phase was put into the lower mold. It was processed for baking of 40 s after mold close. At the stable temperature and pressure for 30 s drying, biomass composites were obtained.
The infrared spectroscopy test process of biomass composites was the same with the above.
Tensile strength experiment: according to GB/T 9641-88 China, test samples (100 × 20 × 5 mm) were prepared. XLW (L)-PC electronic tensile machine tested specimens at 25 mm min−1 speed along the length direction and measured automatically the tensile force until the specimens were fracture.
The result was the average of 5–8 specimens tested for each composite and mechanical test.
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In the infrared spectrum of thermoplastic starch and biomass composites, absorbance that associated with stretching oscillation exists around 3300–3645 cm−1. Hydrogen bonds (H–O⋯H) are easily formed between plasticizer molecules and starch molecules, with stronger interaction. Hydrogen-bonding effect obviously changes the oscillating frequencies of group O–H in the infrared spectrum, which drives the absorbance to move toward the lower frequency. Thus, the lower the wave number is, the stronger is hydrogen bond.18
According to eqn (1) and (2), Δf was calculated in Table 3. The kind and content of plasticizer had strong effect on Δf of O–H group in TPS. When the mass proportion of formamide to urea changed from 1/2 to 2/1, the wave number of group O–H in TPS moved 56.38 cm−1 toward the lower frequency. The total content of compound plasticizer was same, but Δf of O–H group had great changes. It could be regarded as the control experiment. One of them refers to the FUPTPS (10:
1
:
1) adding one part formamide and the other refers to FUPTPS (10
:
1
:
1) adding one part urea. The first mentioned of two has an evident influence on the wave number of O–H group. Therefore, it was testified that formamide molecular was easier to combine with starch molecules and formed the stronger hydrogen bonds than urea. Also, formamide had better plasticized effects. The oxygen in formamide–urea compound plasticizer molecular acted as a hydrogen bond donor and the receptor was hydrogen in starch molecular, which formed new strong hydrogen bonds and weakened the hydrogen bonds existed in starch molecules. With the total content of compound plasticizer increasing (from 30–40%), the absorption peaks of group O–H remained at 3457 cm−1 and Δf of O–H group had few changes. Hydrogen bonds were obtained between plasticizer molecules instead of starch molecules. Excessive amounts of plasticizers obstructed the normal molecular combination and reduced the efficiency of weakening hydrogen bonds in the starch molecules. Therefore, the appropriate content of plasticizer should be chosen to plasticized starch.
Mass ratio of starch/formamide/urea | Absorption peak of O–H groups/cm−1 | Force constant/10−21 N m−1 | |
---|---|---|---|
Native starch | — | 3531.69 | — |
FUTPS | 10/1/2 | 3513.08 | 5.19 |
10/2/1 | 3456.70 | 20.75 | |
10/2/2 | 3457.27 | 20.59 | |
10/3/1 | 3458.54 | 20.24 |
There were amino groups in formamide and urea molecules. Thus, an absorption peak appeared at 1687.18 cm−1 in Fig. 3. Amino groups could form hydrogen bonds (N–H⋯O) with the starch molecules, and hydrogen bonds (N–H⋯O) were more stable and stronger. Plasticization made the starch chains unordered and the starch was able to be processed easily.
In Fig. 4, peak temperature (Tp) of the crystal melting transition was respectively 145.27, 187.05, 197.12, 199.99 and 200.92 °C. The temperature of thermal cracking of TPS was significantly higher than the native starch. These proved that plasticization could increase the melting temperature of starch. With the melting point of starch increasing, the problem was solved that the glass transition temperature of starch was closely to its melting temperature. Therefore, the heat stability and processability of starch was improved to some extent. The temperature interval of hydrogen bonds between starch molecules and fiber hydroxyls was improved, which had significant effects on mechanical properties of the composites. Besides, no significant effect on the melting point of TPS with excessive amounts of plasticizers was observed in Fig. 4.
When analyzing FTIR spectra in Fig. 6, it was found that the influence of types of fibers on the hydrogen bonds through O–H groups were evident. Due to the decomposition of the compound plasticizers during mould foaming process, the hydrogen bonds in thermoplastic starch were broken and became free hydroxyls. The cellulose, a long carbon-chain polymer in the treated fibers, also had great amounts of hydroxyls. As the mould foaming progressed, the exposed hydroxyl groups attracted mutually to form a new hydrogen bonds between the fiber macromolecular chain and thermoplastic starch chain. These hydrogen bonds were more stable and stronger and overcame the problem that natural fibres were unbonded with the starch. Fibers presented a disordered state, which promoted their own overlapping in the formation of hydrogen bonds. Hence, the wave number and absorbance of composites moved towards the low frequency in Fig. 6 and the interactions by hydrogen bonds were stronger.
During the mould foaming process, the compound plasticizers occurred decomposition at high temperature. Hence, the N–H⋯O groups would not be discussed in this section.
As shown in Fig. 6, compared to three other fibers composites, the absorption peaks of O–H groups in sisal fiber composites were minimum, and the displacement towards lower frequency was maximum. It indicated that the intermolecular hydrogen bonds between sisal fiber molecular and thermoplastic starch molecules were the strongest. Therefore, it was concluded that the mechanical properties of sisal fiber composites were better than the other three fibers composites, which had been verified in the following mechanical properties experiment.
In Fig. 8, the compressive strength of sisal fiber composites was superior to other fibers with reinforced composites. It was mainly because the fibers formed the space network structure during mould foaming process, and the good cell structure could effectively increase the compressive strength of the composites.
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Fig. 9 SEM images (a) native corn starch; (b) thermoplastic starch; (c) sisal fiber composites; (d) pulp fiber composites; (e) straw fiber composites; (f) wood fiber composites. |
In Fig. 9, SEM images of biomass composites, (c) sisal fiber, (d) pulp fiber, (e) straw fiber, (f) wood fiber were showed. It was clearly observed that the fibers were bonded with starch like reinforced concrete construction. Besides, reticular structure was formed in the composites. Composites of Fig. 9(c) were made from thermoplastic starch and sisal fibers. The fracture surface showed the broken fibers. Just like the reinforced concrete construction, the properties of concrete reinforcing bars were determined by the strength of the concrete construction. Similarly, the strength of the fibers was closely related to the performances of composites. Sisal fibers were long and thick with better tensile strength. So, the sisal fiber composites had better cell structures and mechanical properties. This ratiocination was demonstrated by the analysis of Fig. 8. The fracture surface of pulp fiber composites was shown in Fig. 9(d), where scrobiculate structure was presented. This reticular formation was an ideal microscopic structure and always demonstrated preferable mechanical properties. TPS and pulp fibers adhered well, forming space grid structure with uniform foam cell. Although pulp fibers had the worse properties than three other kinds of fibers, the pulp fibers composites with scrobiculate structures showed the better mechanical performances in Fig. 8. Due to the high cost of pulp fibers, it was not often chosen as the main material to prepare the composites. The straw fiber composites in Fig. 9(e) adhered with starch well and had good cell structure. But the foam cells were not dense. In addition, the straw fibers were fine and crisp. So, the straw fiber composites demonstrated poor mechanical performances. In Fig. 9(f), the crumb structure was obtained instead of the space grid structure for wood fiber composites. Therefore, the wood fibers were not the appropriate reinforcements for the mould foaming composites.
The hydrogen bonds in the composites become stronger after the mould foaming process. Those new hydrogen bonds between the fiber macromolecular chain and thermoplastic starch chain are the main physical interactions, which determine the space grid structure and the mechanical performances.
Compared to three other fibers composites, sisal fiber composites obtain the most stable hydrogen bonds, the best thermal stability and the best mechanical properties, with tensile strength of 3.85 MPa and compressive strength of 1.37 MPa.
Sisal, pulp and straw fiber composites can form the good space grid structure with better foaming effect. Besides, the wood fibers were not the appropriate reinforcement for composites obtained by mould foaming process. Sisal fiber composites will become the focus of future research with good foaming structure and better mechanical properties.
This research laid a foundation for the analysis of physical interactions in starch plasticization and composites and would benefit any future research on natural fiber-reinforced thermoplastic starch biomass composites.
This journal is © The Royal Society of Chemistry 2015 |