Dehua Xiong*a,
Yongkang Qia,
Xiawen Lia,
Xingxing Liua,
Haizheng Taoa,
Wei Chen*b and
Xiujian Zhaoa
aState Key Laboratory of Silicate Materials for Architectures, Wuhan University of Technology, Wuhan 430070, People's Republic of China. E-mail: xiongdehua2010@gmail.com; Fax: +86-027-87883743; Tel: +86-027-87652553
bWuhan National Laboratory for Optoelectronics, Huazhong University of Science and Technology, Wuhan 430074, People's Republic of China. E-mail: wnlochenwei@mail.hust.edu.cn
First published on 27th May 2015
In this work, we first report a fast, facile hydrothermal method to synthesize delafossite CuFeO2 crystals through low-temperature (100–160 °C) reaction. In detail, CuFeO2 crystals with submicron-sized (100–300 nm) could be obtained based on hydrothermal reaction from the starting materials of Cu(NO3)2, FeCl2 and NaOH at 100 °C for 12 h. Furthermore, the TG curve of CuFeO2 is similar to other copper based delafossite oxides, and CuFeO2 tend to be oxidized by O2 in air at a higher sintering temperature (>400 °C). The obtained CuFeO2 film has an optical transmission of 50–60% in visible region, and the optical bandgap for the direct band transition was estimated to be 3.18 eV. Finally, the magnetic hysteresis loops measured at room temperature show CuFeO2 crystals exhibit antiferromagnetic behavior, the Néel temperature (TN) about 12 K and the biggest magnetic susceptibility around 0.168 emu g−1. This quick and facile method maybe opens a new route for preparation of CuFeO2 crystals, due to the low reaction temperature and short reaction time.
As we know, hydrothermal method (involves chemical reactions) relies on liquid phase transport of reactants to nucleate formation of the desired product, which is occurred in water above ambient temperature and pressure in a closed reaction system.10,13 Many works reported the preparation of delafossite oxides through hydrothermal method, and the synthesized temperature can be dramatically reduced from the traditional synthesized temperature around 1000 °C to below of 400 °C.13–17 Particularly, In 2006, K. R. Poeppelmeier and coworkers developed low temperature hydrothermal method to synthesize a serials of delafossite-type oxides at 210 °C, including CuMO2 (M = Al, Sc, Cr, Mn, Fe, Co, Ga, and Rh).18 Later in 2012, M. Miyauchi and coworkers demonstrated a lower temperature hydrothermal method to synthesize CuFeO2 crystals at 180 °C, but the crystal size is bigger than 4 μm.2 Recently, M. M. Moharam and coworkers demonstrated hydrothermal synthesis of p-type transparent conducting oxides CuFeO2 crystals at 280 °C, and the crystal size is also much bigger than 1 μm (1–5 μm).15 However, until now, we didn't find any reports focused on the hydrothermal synthesis of CuFeO2 crystals with nano-sized. On the other hand, several groups including ours started the applications of other delafossite structure oxides with nano-sized, which were used as photocathodes in p-type DSSCs since 2012, such as CuAlO2,10,13 CuGaO2,19–21 CuCrO2,22–24 and AgCrO2,25 most of these delafossite oxides were synthesized through a facile hydrothermal method, and the synthesized temperature around 200 °C. On the basis of our previous works,22–25 we attempted to synthesis the delafossite CuFeO2 oxides through low temperature hydrothermal method, especially for CuFeO2 with nano-sized.
Herein, we describe a facile, one step hydrothermal synthesis of delafossite oxides CuFeO2 crystals through low-temperature (100–160 °C) hydrothermal methods in this work. We first synthesized submicron-sized (100–300 nm) CuFeO2 crystals through hydrothermal reaction at 100 °C for 12 h. As far as we know, no prior studies were carried out for synthesis of CuFeO2 crystals at this low reaction temperature and short reaction time. Moreover, the crystal phases and morphologies, compositions, and chemical states of elements, thermal stability, optical properties and magnetic properties of CuFeO2 crystals have been studied, which is the first to elucidate the effects of the critical hydrothermal synthesis parameters, is of great significance.
Powder X-ray diffraction patterns were collected at room temperature by using a Panalytical X'pert Pro diffractometer (XRD, Cu Kα radiation). A field emission scanning electron microscope (FESEM) system (FEI-Nova NanoSEM 450) coupled with energy dispersive X-ray spectroscopy (EDX) were used to observe the microstructure and determine the composition of the as-synthesized CuFeO2 oxides. The thermal stability of CuFeO2 oxides were investigated by a differential scanning calorimeters-thermo gravimetric analyzer (DSC-TG, Diamond TG/DTA, Perkin-Elmer Instruments) at a heating rate of 10 °C min−1 from room temperature to 800 °C. X-ray photoelectron spectroscopy measurements (XPS) were performed with a physical electronics surface analysis equipment (Model PHI 5600), and the C (1s) line (at 285.0 eV) corresponding to the surface adventitious carbon (C–C line bond) has been used as the reference binding energy. The ultraviolet-visible-near infrared (UV-vis-NIR) spectra of films were recorded on a Perkin-Elmer UV-vis spectrophotometer (UV-vis, Model Lambda 950) in the wavelength range of 300–800 nm. The magnetic hysteresis loops and magnetic susceptibility were measured by a magnetic property measurement systems (MPMS-XL-7, Quantum Design, Inc.).
| Temp. (°C) | NaOH (g) | Time (h) | Phase composition |
|---|---|---|---|
| a Majority phase.b Minor phase. | |||
| 80 | 4.4 | 24 | Cu2O, Fe2O3 |
| 100 | 4.4 | 24 | CuFeO2 (39-0246,a 79-1546b) |
| 120 | 4.4 | 24 | CuFeO2 (39-0246,a 79-1546b) |
| 140 | 4.4 | 24 | CuFeO2 (39-0246,a 79-1546b) |
| 160 | 4.4 | 24 | CuFeO2 (39-0246,a 79-1546b) |
| 100 | 2.4 | 24 | Cu2O, Fe2O3 |
| 100 | 3.4 | 24 | CuFeO2 (39-0246,a 79-1546b) |
| 100 | 6.4 | 24 | CuFeO2 (39-0246,a 79-1546b) |
| 100 | 10.4 | 24 | CuFeO2 (39-0246,a 79-1546b) |
| 100 | 4.4 | 12 | CuFeO2 (39-0246,a 79-1546b) |
| 100 | 4.4 | 36 | CuFeO2 (39-0246,a 79-1546b) |
| 100 | 4.4 | 48 | CuFeO2 (39-0246,a 79-1546b) |
To clarify the effect of hydrothermal temperature, a series of experiments have been carried out at different synthesis temperatures (80, 100, 120, 140, and 160 °C) for preparing CuFeO2 crystals. For example, 15 mmol Cu(NO3)2, 15 mmol FeCl2, 4.4 g NaOH were dissolved in 70 mL deionized water and kept the same, and the reaction time was set unchanged at 24 h. From Fig. 1a, when the reaction temperature decreases from 160 °C to 100 °C, it can be identified from the XRD patterns that the reaction products remained almost unchanged as CuFeO2 crystals, and two structural polytypes of CuFeO2 have been formed (see Table 1). Particularly, when the synthesis temperature was set at 100 °C, most of the diffraction peaks of products could be indexed as 3R-CuFeO2 (rhombohedral, R-3m, JCPDS card no. 39-0246) from Fig. 1a, and very little 2H-CuFeO2 (hexagonal, P63/mmc, JCPDS card no. 79-1546) also could be detected with a weak diffraction peak at 34.998° (denoted by “+”).
But when further decreasing the reaction temperature to 80 °C, the obtained reaction products were in red color, may be due to the formation of Cu2O and Fe2O3 during the reaction process, and no CuFeO2 crystal phase can be identified from the XRD pattern of reaction product. It seems 100 °C is a critical temperature for the phase formation of CuFeO2. In addition, Fig. 1b shows that both hexagonal and rhombohedral morphologies of CuFeO2 crystals appear at the reaction temperature of 160 °C, the size of rhombohedral CuFeO2 crystals are around 300–500 nm, and the CuFeO2 crystals with hexagonal structure about 50 × 500 nm also appearing in the reaction products (Fig. 1b). Moreover, in comparison to the products generated at 160 °C and 100 °C, both the morphology and crystal size of CuFeO2 crystals show a little difference (Fig. 1c). This result is consistent with the XRD patterns are shown in Fig. 1a, when the reaction temperature increased from 100 °C to 160 °C, the difference of diffraction peak's intensity for 3R-CuFeO2 and 2H-CuFeO2 can be ignored, indicating that the products have a similar morphology and crystal size. In addition, the integrated intensity of the diffraction peaks becomes more stronger with increasing the reaction temperature, which is also suggested that the CuFeO2 crystals grew up slowly at a higher reaction temperature.
In the previous reports on the synthesis of other copper based delafossite oxides, such as CuGaO2 (ref. 20 and 21) and CuAlO2,10 the NaOH/KOH concentration (pH value) in hydrothermal precursor has a strongly impact on the morphology/crystal structure (3R or 2H) of the final reaction products. In order to obtain a single phase of 3R-CuFeO2 crystals, a series of experiments have been carried out by adding different quantity of NaOH (2.4, 3.4, 4.4, 6.4, and 10.4 g) in the precursor, which contains 15 mmol Cu(NO3)2 and 15 mmol FeCl2 and kept the same. Moreover, all these hydrothermal reactions were undertaken at 100 °C for 24 h. By comparing the XRD patterns in Fig. 2a, it is found that the CuFeO2 crystals could be obtained at various addition amounts of NaOH (3.4–10.4 g), and two structural polytypes (3R and 2H) of CuFeO2 have been formed with different NaOH addition. When the NaOH quantity was further adjusted to more than 3.4 g (such as 6.4 g and 10.4 g), the XRD diffraction peaks of these products could be similarly assigned to CuFeO2. Furthermore, the diffraction peak at 34.998° owing to 2H-CuFeO2 crystal phase (denoted by “+”) does not show a clear change (Fig. 2a), indicating that the content of 2H-CuFeO2 in reaction products have a little change with increasing the addition amount of NaOH. These XRD results are in good agreement with the SEM results as shown in Fig. 2c–e. All CuFeO2 crystals displayed with hexagonal and rhombohedral morphologies, and the content of two structural polytypes (3R and 2H) in reaction products have no obviously change. Moreover, the sizes of 3R-CuFeO2 and 2H-CuFeO2 crystals grew up gradually, and the size of main crystal phases (3R-CuFeO2) increases accordingly from ∼200 nm to ∼500 nm while as increasing the addition quantity of NaOH from 3.4 g to 10.4 g. The result demonstrated that the alkaline condition of precursor is in favour of CuFeO2 crystal growth, which is consistent with our previous study of another delafossite oxide AgAlO2.10 But when further decreasing the NaOH addition to 2.4 g, no CuFeO2 but a mixture of Cu2O (JCPDS card no. 78-2076) and Fe2O3 (JCPDS card no. 89-0597) can be identified from XRD patterns. The XRD result is consistent well with SEM image as shown in Fig. 2b. The crystal size of Cu2O and Fe2O3 nanoparticles are less than 100 nm, and it's clear that the morphology of Cu2O and Fe2O3 (Fig. 2b) is quite different from the others crystals (see Fig. 2c–e). Therefore, it suggests that the quantity of NaOH in precursors have a bigger effect on the morphology than crystal structure, but it is difficult to get pure 3R-CuFeO2 crystal phase through the adjustment of the quantity of NaOH mineralizer. Thus, it seems not consistent with previous report on the role of NaOH mineralizer in synthesis reaction for delafossite oxides.10 One possible reason might be due to the reaction temperature as low as 100 °C in this work, which caused a limited activation energy for the crystal transformation, leading to both 3R-CuFeO2 and 2H-CuFeO2 crystal phases co-exist in reaction products.
In addition, to study the effect of reaction time to reaction products, a series of experiments have been carried out at different reaction time (12, 24, 36, and 48 hours) for preparing CuFeO2 crystals. 15 mmol Cu(NO3)2, 15 mmol FeCl2 and 4.4 g NaOH were dissolved in 70 mL deionized water and kept the same, the reaction temperature was set unchanged at 100 °C. According to the XRD patterns in Fig. 3a, the similar diffraction peaks revealed that the reaction products remained unchanged while reaction time prolongs from 12 h to 48 h, and all these XRD patterns could be identified as CuFeO2 crystals with two structural polytypes. For example, when the reaction time was set at 12 h, most of the diffraction peaks of products could be indexed as 3R-CuFeO2 (rhombohedral, R-3m, JCPDS card no. 39-0246) from Fig. 3a, and very little 2H-CuFeO2 (hexagonal, P63/mmc, JCPDS card no. 79-1546) also could be detected with a weak diffraction peak at 34.998° (denoted by “+”). Fig. 3b shows that both hexagonal and rhombohedral morphologies of CuFeO2 crystals appear after 12 h reaction, the crystal size of rhombohedral and hexagonal CuFeO2 around 100–300 nm and 50 × 500 nm were presented in the products, respectively. Moreover, in comparison to the products generated after 48 h reaction, both the morphology and crystal size of CuFeO2 crystals show no obvious difference (Fig. 3c), this result is consistent with XRD results. However, the integrated intensity of these diffraction peaks become a little stronger when the reaction time prolonged from 12 h to 48 h (see Fig. 3a), which could be attributed to the CuFeO2 crystals grew up slowly with a longer reaction time.
:
1.03
:
2.26).
Furthermore, the element chemical states of the CuFeO2 crystals have been investigated by XPS. The corresponding results are shown in Fig. 5, the full-scale XPS spectrum shows only the Cu, Fe, O, and C at the sample surface (Fig. 5a), indicating the formation of single phase oxide as CuFeO2. Fig. 5b show that the peaks located at approximately 932.5 eV and 952.4 eV are corresponding to the binding energies of Cu 2p3/2 and Cu 2p1/2, and Fig. 5c shows the signal of Cu+ peak (closed to 917 eV), all these signals could confirm the monovalent state of copper in the sample.2,10 The peaks close to 711.1 eV and 725.6 eV (Fig. 5d) are corresponding to the binding energies of Fe 2p3/2 and Fe 2p1/2, which confirm the trivalent state of iron (Fe3+).2
![]() | ||
| Fig. 5 Typical XPS spectra of CuFeO2: (a) survey spectrum, (b) Cu 2p, (c) Cu LMM Auger spectrum; (d) Fe 2p. | ||
As mentioned above, we described a low temperature (100–160 °C) hydrothermal method for preparing submicron-sized (<300 nm) CuFeO2 crystals. In comparison to recently reported hydrothermal synthesis of CuFeO2 (>180 °C),2,15,16 the reaction parameters in this work are much more gentle and energy saving. Though, after roughly optimizing the reaction temperature, NaOH quantity and reaction time in the precursors, the smallest size of as-synthesized CuFeO2 around 300 nm could be achieved at the low temperature of 100 °C, which consists of both 3R-CuFeO2 and 2H-CuFeO2 crystal phases. However, the crystal size of CuFeO2 oxides is much bigger than 100 nm, so it still has much room for further optimizations on the parameters such as concentrations of starting reactants, pH values of precursor, additives, etc.
| 4CuFeO2 + O2 = 2CuFe2O4 + 2CuO | (1) |
According to eqn (1), the full oxidization of CuFeO2 should lead to theoretical mass increase of 5.28%, but the tested mass increase was only 4.26% (Fig. 6a). This issue may be due to the fast temperature ramping process (10 °C min−1) was applied during TG analysis, resulting in a small difference between underestimate on the mass changes and calculated theoretical values on the basis of the chemical reaction.10
| (αhν)1/n = A(hν − Eg) | (2) |
![]() | ||
| Fig. 8 M–H curve for CuFeO2 powder measured at 300 K, the lower inset shows the magnetization curves measured under an applied field of 1000 Oe. | ||
| This journal is © The Royal Society of Chemistry 2015 |