L. Mohanab,
C. Anandan*a and
N. Rajendran*b
aSurface Engineering Division, CSIR-National Aerospace Laboratories, P.O. Box: 1779, Old Airport Road, Bangalore, Karnataka, India. E-mail: canandan@nal.res.in
bDepartment of Chemistry, Anna University, Chennai, Tamilnadu, India. E-mail: nrajendran@annauniv.edu
First published on 30th April 2015
TiO2 nanotubes formed by anodic oxidation of Ti–6Al–7Nb were nitrided in a nitrogen plasma. The samples were characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), nano hardness testing (NHT) and field emission scanning electron microscopy (FESEM). The corrosion behaviour of the substrate, plasma nitrided substrate, substrate with self-organised TiO2 nanotubes (TNT) and with plasma nitrided TiO2 nano tubes (TNT + PN) was investigated through electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization studies in simulated body fluid (Hanks' solution). The investigations show that the native oxide on the sample is replaced by a self assembled nano array by an anodisation process. XPS spectra of the TNT plasma nitrided sample show the presence of oxy nitride and nitride on the surface. The nano hardness of the samples was increased after nitriding. FESEM images of samples immersed in Hanks' solution show that growth of calcium phosphate phases is more and the size of the deposits are larger on TNT and nitrided TNT samples, as compared to the untreated substrate. XPS spectra of TNT and nitrided TNT samples immersed in Hanks' solution show a higher amount of calcium, phosphorous and oxygen than on the substrate. Electrochemical studies show that nitriding decreases the corrosion resistance.
Due to high hardness and low coefficient of friction, titanium nitride (TiN) coatings allow improvement of the wear resistance of the substrate materials.24–26 Thus, they are widely used in several industrial coating technologies. Further, it has been reported that, TiN coatings will enhance the corrosion resistance and biocompatibility of the Ti alloys.27–29
The purpose of the present study is to form titanium oxy nitride nanotubes on Ti–6Al–7Nb alloy by anodisation followed by plasma nitriding and characterize them for their nanoscale features, corrosion behaviour by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization studies in simulated body fluid (Hanks' solution).
EIS measurement was carried out in the frequency range of 10 mHz to 100 kHz. The applied alternating sinusoidal potential was 10 mV on the EOCP. After each experiment, the impedance data were displayed as Bode plots. The Bode plot is a plot of log|Z| vs. logf and log
f vs. – phase angle (θ), where |Z| is the absolute impedance and f is the frequency. The acquired data were curve fitted and analyzed using ZSimpwin program (Princeton Applied Research, USA) to get suitable equivalent circuit parameters. The quality of the fit was checked by the χ2 value. After EIS measurements, potentiodynamic polarization studies were carried out in a potential range below 200 mV and above the OCP value with a scan rate of 1 mV s−1. The Tafel plot was obtained after the electrochemical measurements have been represented in the form of potential vs. log(i) plot. The corrosion potential (Ecorr) and corrosion current (Icorr) were deduced from the Tafel plot.31,32
In order to investigate the wettability of the samples, water contact angle was measured and the collected results are shown as insets in Fig. 1(a) and (b). In the insets, we compare the optical images of a water droplet on the as-prepared TNT and TNT + PN. The water contact angle is ∼67.3° ± 2.4 on Ti–6Al–4V substrate. On as-prepared TNT wetting by water was observed but after nitriding the TNT at 800 °C the water contact angle is 122° ± 2. Thus, the sample becomes hydrophobic after nitriding. Fig. 2 shows the FESEM images of Ti–6Al–7Nb substrate and substrate after nitriding.
In Fig. 3 XRD patterns (a) to (d) correspond to Ti–6Al–7Nb substrate, plasma nitrided substrate, as-formed TNT, and plasma nitrided nanotubes (TNT + PN) respectively. The location of different peaks pertaining to Ti, Ti–O–N, TiN and Ti2N are shown in the figure. The substrate pattern (a) shows three dominant peaks due to Ti. In diffractogram (b), for the nitrided sample, the intensity of the substrate diffraction peak at 38° has nearly disappeared and appearance of peaks of the nitrides, TiN and Ti2N can be seen after nitriding. In pattern (d), after nitriding of the TNTs, Ti–O–N, TiN and Ti2N peaks can be observed. Also, the intensity of the Ti2N phase is higher than that of TiN. This shows that predominantly Ti2N is formed.
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Fig. 3 X-ray diffraction pattern for (a) Ti–6Al–7Nb substrate, (b) substrate nitrided at 800 °C, (c) TNT as-formed and (d) TNT + nitrided at 800 °C. |
Nanohardness measurements were carried out on substrate, plasma nitrided substrate, TNT and TNT + PN samples at 0.5 mN load. Five indentations were taken at different locations to check the uniformity of the coating hardness. Fig. 4 shows indentation curves taken on the sample and shows the uniformity of the coating hardness. Fig. 5(a) and (b) show the FESEM images of samples after NHT on TNT and TNT + PN samples respectively. Fig. 5(c) and (d) show the 3D image of the TiO2 nano tube array generated from FESEM image for the same. Similarly, Fig. 5(e) and (f) show the 2D profile of the nano indentation on TiO2 nano tube array obtained from FESEM images after NHT. The hardness of the Ti–6Al–7Nb substrate is 9.2 GPa, after plasma nitriding the hardness has increased to 15.5 GPa. Similarly, the maximum displacement of the substrate and plasma nitrided samples was 61 and 34 nm respectively. This shows that nitriding will increase the surface hardness. Similarly, the hardness of the TNT and TNT + PN was 1.4 and 2.2 GPa, respectively. The maximum displacement of the TNT and TNT + PN was 144 and 95 nm respectively. The increase in the hardness and decrease in displacement suggest the nitriding of nanotubes which increases the hardness of the TNT. The sharp change of slope in the loading curves imply that after certain loading the tubular structure yields before resisting further deformation by increasing load. The unloading curves of the nanotubes show that there is no elastic recovery. This may be due to the fact that the nanotubes collapse after loading, which can be seen from the FESEM images in Fig. 5. Even though a low load of 0.5 mN has been used, the tubular structure collapses as the actual contact area is much lower due to the tubular structure. The hardness values are lower as compared to bulk oxide and nitride values for the same reason. The nano indentation studies show that the mechanical properties of the TNT + PN are better to that of TNT.
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Fig. 4 Load versus displacement curve for (a) substrate, (b) nitrided substrate, (c) TNT and (d) TNT + PN. |
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Fig. 5 FESEM images after NHT for TNT and TNT + PN samples (a) and (b), 3D images obtained from FESEM image (c) and (d) and (e) and (f) 2D profile of the nano indentation on TNT and TNT + PN. |
Fig. 6 shows the Ti2p, N1s and O1s core level XPS spectra from (a) TNT and (b) TNT + PN samples, respectively. The at% of titanium, oxygen and nitrogen are given in Table 1 for the same. In Ti2p spectrum (a) in Fig. 6, the surface is completely covered with TiO2 has no trace of Ti metallic peak. This shows that the surface is completely covered by oxide after the anodization process. After nitriding, the Ti2p spectrum (b) in Fig. 6 is broad. Various peaks representing titanium nitride (455.5 eV), titanium oxide 458.9 eV and intermediate peak around 456.8 eV due to oxynitrides (TiOxNy)35,36 can be identified in the spectra. Also, the spectra have no trace of Ti metallic peak. This is because nitriding the titanium oxide nanotubes replaces the oxide by nitrides and oxynitrides.37 In the N1s spectra, the high-intensity peak at ∼396.86 eV corresponds to N in TiN and the low-intensity peak at a higher binding energy may be attributed to titanium oxynitride (TiNxOy).38 The N1s core level spectra are fitted with these two components and the percentage of each component is shown in Table 1. As can be seen in the table, the fraction of nitrogen is in oxynitride form. This oxynitride may have formed on nitriding of titanium oxide nanotubes. In Oxygen 1 s core level spectra from TNT sample oxygen is bonded mostly as in metal oxide and hydroxide forms can be seen. Nitrided TNT samples contain three peaks can be identified in Fig. 6. The main peak centered at 529.8 eV corresponds to O bonded to Ti. The other two peaks centered at 531.3 and 532.1 eV peaks correspond to oxygen bonded as in TiNxOy and as in hydroxyl groups.39–41
Sample | Ti2p at% | O1s at% | N1s at% | N | |
---|---|---|---|---|---|
TiN% | TiNxOy% | ||||
TNT | 17.9 | 82.1 | — | — | — |
TNT + PN | 20.7 | 72.0 | 7.3 | 65.4 | 34.6 |
Fig. 7(a)–(c) show the FESEM images of the substrate, TNT and TNT + PN samples surfaces after 7 days immersion in Hanks' solution respectively. Insets in all the figures show the images at a higher magnification. In these images, formation of calcium phosphate phases (CP) appears as white deposit. The formation of the CP phases interact with water or body fluids to form hydroxyapatite [Ca10(PO4)6(OH) 2], HAp the principal component of bone material.42 As can be seen in the images, the growth is more on the TNT and TNT + PN samples and the sizes of the deposits are also large. Insets in the figures at a higher magnification show that deposit have grown to larger size on the TNT and TNT + PN surface as compared to that on the substrate surface. The above observations point out that in addition to TNT, a TNT + PN sample also has higher potential for inducing growth of CP phases on the surface. This is further substantiated by the results of XPS to be discussed below.
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Fig. 7 FESEM images of samples after 7 days immersion in Hanks' solution (a) substrate, (b) TNT and (c) TNT + PN (inset at higher magnification). |
Fig. 8 compares the survey spectra from the substrate, TNT and TNT nitrided samples after 1 day immersion in Hanks' solution. XPS core level spectra of Ca2p, P2p and O1s from substrate, TNT and TNT + PN samples after 1 day immersion in Hanks' solution are shown in Fig. 9. The binding energy of Ca2p3/2 core level in Fig. 9 is at 347.2 eV and that of P2p3/2 is at 133.3 eV.43 These binding energies correspond to Ca in oxide form and P in phosphate form, both probably bonded as apatite. Intensities of Ca2p and P2p XPS spectra are in the order: TNT > TNT + PN > substrate. Table 2 gives the at% of various Ti2p, Ca2p, P2p and O1s in each case. These results show that Ca and P is more on the TNT and TNT nitrided samples. This implies that nitriding of TNT also facilitates growth of calcium phosphate phases on nano tube surface.
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Fig. 8 XPS survey spectra of (a) substrate, (b) TNT and (c) TNT + PN samples after 1 day immersion in Hanks' solution. |
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Fig. 9 XPS core level spectra of Ca2p, P2p and O1s from (a) substrate, (b) TNT and (c) TNT + PN samples after 1 day immersion in Hanks' solution. |
Sample | Ti2p at% | Ca2p at% | P2p at% | O1s at% |
---|---|---|---|---|
Substrate | 5.9 | 14.6 | 12.9 | 66.6 |
TNT | 1.9 | 21.0 | 18.8 | 58.3 |
TNT + PN | 3.7 | 17.0 | 14.5 | 64.8 |
Potentiodynamic polarization curves of the substrate, nitrided substrate, TNT and TNT + PN samples in Hanks' solution are shown in Fig. 10. The corrosion current (Icorr) was obtained by extrapolation of the cathodic and anodic branches of the polarization curves to the corrosion potential. Table 3 shows the corrosion current density and corrosion potential for the substrate, nitrided substrate, TNT and TNT + PN samples. The values of corrosion current density in Table 3 show that nitriding has resulted in deterioration of corrosion resistance of the substrate. The corrosion current density of the TNT sample (0.0158 μA cm−2) shows that anodisation has not affected the corrosion resistance of the substrate. However, one point has to noted here. As compared to substrate, the surface area of TNT sample is much higher owing to the nano tube morphology. The increased corrosion current could be due to the increased area owing to this nanostructure of the system. Therefore, the actual corrosion resistance could very high. As in the case of substrate, nitriding has resulted in loss of corrosion resistance of the TNT sample. The Ecorr value shifted to much nobler values for nitrided substrate and TNT samples (−0.188 and −0.236 V), compared to that of substrate value of −0.303 V indicating the passive nature of the nitrided substrate and TNT samples in Hanks' solution. There was no significant change in Ecorr after nitriding TNT.
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Fig. 10 Potentiodynamic polarization curves for (a) substrate (b) nitrided substrate, (c) TNT and (d) TNT + PN samples. |
S. no | Sample | Ecorr (V) | icorr (μA cm−2) |
---|---|---|---|
1 | Substrate | −0.303 | 0.0058 |
2 | Nitrided substrate | −0.188 | 0.0266 |
3 | TNT | −0.236 | 0.0158 |
4 | TNT + PN | −0.308 | 0.0990 |
The results of electrochemical impedance tests in Hanks' solution for substrate, nitrided substrate, TNT and TNT + PN samples are presented in the form of Nyquist and Bode plots in Fig. 11(a)–(c). The Nyquist plots in Fig. 11(a) are semicircular with the substrate having a larger diameter in lower and higher frequencies (Fig. 11(a) inset). The limiting impedance at the high frequency end corresponds to solution resistance, Re. In Fig. 11(b), for substrate and nitrided substrate, the phase angle changes rapidly from −0° to −20° in the high frequency range (10 to 100 kHz). In the low frequency range from 0.01 to 100 Hz, the phase angle remains nearly constant for substrate and nitrided substrate −82.5 and −79° respectively, which is less than the value for an ideal capacitor (−90°). In the same frequency range, a linear relationship between log|Z| and logf is observed with a slope close to one. In the case of TNT, there is an inflexion point in the phase angle in the frequency range of 1 to 100 Hz. In the case of TNT + PN, there is a steady decrease of the phase angle in this frequency range. Fig. 12(a) shows the equivalent circuit model used for fitting the EIS data of the substrate and nitrided substrate and Fig. 12(b) shows the equivalent circuit model used for fitting the EIS data of the TNT and TNT + PN samples. The equivalent electrochemical circuit is composed of resistances and constant phase elements (CPE). The resistive components Re, R1 and R2 are related to the solution resistance, resistance of the outer porous layer and inner layer resistance, respectively. The Q symbol signifies the possibility of a non-ideal capacitance, known as constant phase element (CPE), and its impedance is defined as ZCPE = [Q(jωn)]−1 with ‘n’ less than 1; for an ideal capacitance n = 1. In this, Q1 represents the capacitance of the outer layer, Q2 the capacitance of the inner layer. Similar equivalent circuits have also been proposed for titanium alloys in Hanks' solutions by previous researchers.44,45
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Fig. 11 Nyquist plot (a), Bode plots (b) phase and (c) magnitude for substrate, nitrided substrate, TNT and TNT + PN samples. |
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Fig. 12 Equivalent circuit (EC) diagram used for fitting EIS data of the substrate and nitrided substrate (a) and (b) TNT and TNT + PN samples. |
In the case of TNT and TNT + PN samples, the equivalent circuit has three time constants and EC is given in Fig. 12(b). The outer porous oxide layer of the substrate is replaced by the inter-tube space. The inner barrier layer corresponds to the bottom of the nano tubes. The values of the electrical parameters obtained by fitting the impedance data of the substrate and anodized samples are given in Table 4. For the substrate and nitrided substrate, the high corrosion resistance R2 is associated with inner layer on the substrate and nitrided substrate, which is 5.8 × 106 and 5.4 × 106 Ω cm2 respectively, in the present case. The Q2 component is associated to the capacitance of this inner barrier layer. The resistance of outer porous layer is 21.5 Ω cm2. The value “n” for the constant phase element representing the outer layer is 0.98 and 0.96 and that representing the inner layer is 0.92 and 0.88, respectively. In the case of TNT and TNT + PN samples the well formed nano tube structure acts an additional element in series with the substrate. The fitting parameters for TNT sample in Table 4 shows that the resistance R1 of the outer layer is about 27.5 Ω cm2 and that of R2 is about 5.6 × 104 Ω cm2. The high corrosion resistance R3 is associated with inner barrier layer of the nano tubes. The non ideal value for the constant phase element representing the Q1 and Q2 is 0.91 and 0.92 respectively and that representing the inner layer (R3) is 0.92.
Samples | Re Ω cm2 | Q1 S sn cm−2 | n1 | R1 Ω cm2 | Q2 S sn cm−2 | n2 | R2 Ω cm2 | Q3 S sn cm−2 | n3 | R3 Ω cm2 | χ2 |
---|---|---|---|---|---|---|---|---|---|---|---|
Substrate | 14 | 7.3 × 10−8 | 0.98 | 21.5 | 1.7 × 10−5 | 0.92 | 5.8 × 106 | — | — | — | 5.5 × 10−4 |
Nitrided substrate | 15 | 6.8 × 10−8 | 0.96 | 21.5 | 3.1 × 10−5 | 0.88 | 5.4 × 106 | — | — | — | 5.3 × 10−4 |
TNT | 11 | 1.3 × 10−7 | 0.91 | 27.5 | 1.6 × 10−5 | 0.92 | 1.5 × 104 | 5.4 × 10−6 | 0.92 | 5.6 × 106 | 2.5 × 10−4 |
TNT + PN | 16 | 8.5 × 10−8 | 0.96 | 34.5 | 5.4 × 10−4 | 0.79 | 58 | 6.2 × 10−5 | 0.90 | 5.2 × 106 | 4.2 × 10−4 |
In the case of TNT + PN samples (Table 4), the resistance R1 of the outer layer is 34.5 Ω cm2 and that of R2 is 58 Ω cm2. There is deviation from near ideal capacitor behaviour in low frequency range (0.1 to 0.01 Hz) high, as the phase angle is ∼−75°. However, resistance of the inner barrier layer R3, close to the substrate surface at the bottom of nanotubes, is high (5.2 × 104 Ω cm2). The decreased corrosion resistance of nitrided and nitrided TNT samples show that the TiO2 layer provides better corrosion resistance than nitrided surface.46 However, nitriding of titanium alloys improve their tribological properties. Nitriding also helps in formation of calcium phosphate phases which leads to hydroxyapatite, the principle component of bone material.39 It is well known that nano surface improves the adhesion of osteoblast and fibroblast cells to titanium alloys and also improve their bone forming ability.18–23,47 Above results show that nitriding results in nitrided TiO2 nanotubes with better mechanical properties and biocompatibility. Therefore, nitriding nanotubes can be a promising method for surface modification of titanium for improving its biocompatibility.
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