Qi Zhua,
Mei Xionga,
Ji-Guang Li*ab,
Weigang Liua,
Zhihao Wanga,
Xiaodong Lia and
Xudong Suna
aKey Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials and Metallurgy, Northeastern University, Shenyang, Liaoning 110819, China
bAdvanced Materials Processing Unit, National Institute for Materials Science, Tsukuba, Ibaraki 305-0044, Japan. E-mail: LI.Jiguang@nims.go.jp; Tel: +81-29-860-4394
First published on 14th April 2015
(Y,Tb,Eu)2O3 monospheres (∼180 nm in diameter), calcined from the precursors synthesized via urea-based homogeneous precipitation, were employed as the building blocks for highly fluorescent films and as the dispersion fillers for transparent polymer films. The oxide spheres, consisting of ∼40 nm grains, simultaneously displayed the green emission of Tb3+ at 543 nm and the red emission of Eu3+ at 614 nm under 270 nm UV excitation, with the emission color finely tunable from red to yellow and then to green by increasing the Tb content. The efficiency of Tb3+ → Eu3+ energy transfer was found to be ∼51.7% for (Y0.95Tb0.02Eu0.03)2O3. Self-assembling the oxide monospheres produced close-packed phosphor films with transmittance ≥ 80% (600–850 nm region) and an emission intensity ∼6.8 times that of the powder form. Meanwhile, solution casting yielded transparent PVA films dispersed with the monospheres, which exhibit outstanding flexibility, high transmittance of ≥80% (450–850 nm region), and multi-color emission. The outcomes of this work may have wide implications for flexible luminescent devices and packaging and energy conversion materials.
Monospheres of lanthanide (including Y) oxides are classically produced by calcining the basic carbonate precursor spheres synthesized via urea-based homogeneous precipitation (UBHP),11–15 and recently the synthesis has been successfully extended from single lanthanide to mixed lanthanide systems.16–20 Due to the facile synthesis and the charming morphology and enhanced property of the monospheres, UBHP are being widely employed to produce solid spheres of different compositions,21–24 hollow spheres,25,26 and core–shell spheres27–29 for special functionalities. It was, however, noticed that the fabrication of devices with monospheres as building blocks or fillers are yet limited. Y2O3:Eu3+ and Y2O3:Tb3+ are among the most important red and green emitting phosphors finding wide applications in fluorescent lamps, white light emitting diodes (white LEDs), plasma display panels (PDPs), flat panel displays (FDPs), field emission displays (FEDs), and cathode ray tubes (CRTs).17–20 Color-tunable emission is an important issue in phosphor studies. Though this can be attained by mixing different proportions of Y2O3:Eu3+ and Y2O3:Tb3+ particles, the range and ability of color tuning would be limited since the Eu3+ and Tb3+ activators need different excitation wavelengths for their respective efficient emissions. On the other hand, energy transfer between two types of activators is widely utilized in the phosphor field to tune the emission color, to produce a specific color that cannot be attained with one single type of activator, and to enhance the desired emission. We thus synthesized in this work (Y,Tb,Eu)2O3 solid-solution submicron monospheres with the UBHP technique and fabricated highly fluorescent films via close-packing of the spheres and also transparent hybrid films with the spheres as fillers for polyvinyl alcohol (PVA), both for enhanced and color-tunable luminescence. In the following sections, we report the synthesis of monospheres and the fabrication and optical performance of the films.
Hybrid films were prepared by solution casting. The colloidal spheres of (Y,Tb,Eu)2O3 (30 mg) in water was prepared by extensive ultrasonic treatment. Then 3 g polyvinyl alcohol (PVA) was dissolved in the colloidal suspension to make a total volume of 20 mL, which was performed under magnetic stirring at 80 °C for 1 h. Hybrid films were prepared by pouring the final suspension on a smooth plate (20 × 20 cm2), followed by water evaporation at room temperature. The dried film was readily removable from the plate.
The thermal decomposition of basic carbonate is dependent on the type of lanthanide. We found via TG a decomposition temperature of ∼800 °C for the Y/Tb/Eu ternary precursor (Fig. S2, ESI†), and by calcining at 800 °C for 4 h the resultant oxides have displayed the characteristic diffractions corresponding to the cubic structured Y2O3 (JCPDS file no. 89-5591, Fig. S3, ESI†). Fig. 2 shows FE-SEM morphologies of the (Y0.95Tb0.04Eu0.01)2O3 powders calcined at various temperatures. It is seen that the spherical shape and excellent dispersion of the precursor particles can be well retained to the oxides up to 1000 °C (Fig. 2a and b). Shrinking of particle diameter from ∼250 to 180 nm was observed, owing to the removal of water via dehydration and dehydroxylation and the decomposition of carbonate ions. The particles lost their spherical shape at 1200 °C (Fig. 2c) and underwent significant sintering and aggregation at the even higher temperature of 1400 °C (Fig. 2d). Profile broadening analysis of the (222) diffraction by applying the Scherrer equation found average crystallite sizes of ∼36, 42, 47, and 65 nm for the oxides calcined at 800, 1000, 1200 and 1400 °C, respectively (Fig. S3, ESI†). Fitting the data with the equation dn − d0n = Aexp(−Q/RT) yielded an activation energy of ∼92 kJ mol−1 for crystal growth (n = 3, Fig. S4, ESI†). The crystallite size is much smaller than the observed particle size, indicating that the particles are significantly polycrystalline.
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Fig. 2 FE-SEM micrographs showing morphologies of the (Y0.95Tb0.04Eu0.01)2O3 powders calcined at (a) 800 °C, (b) 1000 °C, (c) 1200 °C, (d) 1400 °C. The precursor is exhibited in Fig. 1c. |
Fig. 3 demonstrates XRD patterns of the (Y0.95TbxEu0.05−x)2O3 powders obtained at 1000 °C. No other phase was identified along with the cubic structured oxides. Calculation with the (222) diffraction yielded similar cell constants of ∼1.0615 nm for all the oxides, due to the small total content and the similar ionic sizes of Tb3+ and Eu3+. The value is larger than that of Y2O3 (a = 1.0596 nm, JCPDS no. 89-5591), since Tb3+ and Eu3+ are larger than Y3+ (for 6-fold coordination, rY3+ = 0.0900 nm). The oxide particles exhibit excellent dispersion, although the surface turned slightly rougher (Fig. 4). TEM observation also reveals the polycrystalline nature of the spheres (Fig. 4c), which is further confirmed by the ring-like selected area electron diffraction (SAED) pattern (the inset in Fig. 4c). The (222), (332), (400) and (431) planes are well resolved via SAED analysis, indicating high crystallinity of the oxide particles.
Fig. 5 shows PLE/PL spectra of the (Y0.95Eu0.05)2O3 (x = 0) and (Y0.95Tb0.05)2O3 (x = 0.05) powders. The x = 0 sample exhibits two intense excitation bands with maxima at 225 and 242 nm, which are assignable to the excitation of Y2O3 host and O2− → Eu3+ charge transfer (CTB), respectively.18–20,30 The oxide exhibits sharp emissions ranging from 450 to 750 nm upon UV excitation at 242 nm, which are associated with the transitions from the excited 5D0 to the 7FJ (J = 0–3) ground states of Eu3+.18–20,30 The dominant red emission at 614 nm arises from the hypersensitive 5D0 → 7F2 forced electric dipole transition of Eu3+ taking non-centrosymmetric C2 sites. The x = 0.05 sample exhibits a broad and strong excitation band in the range of 250–330 nm, with a maximum at 270 nm, which is well-documented to be due to the 4f8 → 4f75d1 inter-configurational Tb3+ transition.31 When excited at 270 nm, the oxide displayed the typical 5D4 → 7FJ (J = 5–2) transitions of Tb3+ at about 543, 587, 626, and 670 nm, respectively, with the green emission at 543 nm (5D4 → 7F5) being the strongest.
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Fig. 5 Photoluminescence excitation and emission spectra of (Y0.95TbxEu0.05−x)2O3, with (a) x = 0 and (b) x = 0.05. |
PLE/PL analysis of the (Y0.95TbxEu0.05−x)2O3 powders (0.01 ≤ x ≤ 0.05) was performed to define the excitation and luminescence properties. Monitoring the 543 nm green emission similarly yielded the 4f8 → 4f75d1 transition of Tb3+, whose intensity increases with increasing Tb incorporation (Fig. S5, ESI†). It is seen that, under 270 nm excitation, the characteristic emissions of both Tb3+ and Eu3+ simultaneously appeared on the PL spectra, with the green Tb3+ emission at 543 nm monotonically improves with increasing x (Fig. 6a), conforming to the tendency observed from the PLE spectra (Fig. S5, ESI†). We analyzed in Fig. 6b the relative intensity for these two emissions, together with the I(5D4 → 7F5)/I(5D0 → 7F2) intensity ratio, as a function of the Tb content (0.01 ≤ x ≤ 0.04). Clearly, the ratio increased from ∼0.31 at x = 0.01 to ∼1.45 at x = 0.04, suggesting color-tunable emissions. When excited at 270 nm, the emissions of these samples have CIE chromaticity coordinates of (0.62, 0.34) for x = 0, (0.56, 0.39) for x = 0.01, (0.53, 0.42) for x = 0.02, (0.47, 0.48) for x = 0.03, (0.43, 0.52) for x = 0.04, and (0.35, 0.60) for x = 0.05 (Fig. 7A), and thus the emission color spans a wide range from red to green, as also seen from the bright colors displayed in Fig. 7B.
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Fig. 7 CIE chromaticity diagram of the (Y0.95TbxEu0.05−x)2O3 (A) and multi-color emission of the oxide powders under 254 nm radiation from a hand-held UV lamp (B). |
It was noticed from Fig. 6b that the intensity of the Eu3+ emission at ∼614 nm steadily decreases with increasing x to 0.03 and then increases for the x = 0.04 sample. The decrease is primarily owing to the decreased number of Eu3+ luminescent centers while the increase may suggest that the contribution from Tb3+ → Eu3+ energy transfer overwhelms the effects of activator concentration. In order to investigate the energy transfer, (Y0.98−yTb0.02Euy)2O3 (0.005 ≤ y ≤ 0.04) monospheres were similarly synthesized, but with the Tb content fixed at 2 at% (Fig. S6, S7 (ESI†) and 8). It is seen from the excitation spectra (λem = 543 nm) that the f–d transition of Tb exhibits steadily lower intensity with increasing Eu content, especially when y is over 0.01, suggesting efficient energy migration from Tb3+ to Eu3+ (Fig. S8a, ESI†). Accordingly, successively stronger Eu3+ emission was obtained for the y = 0.005–0.03 samples through exciting the Tb3+ ions at 270 nm (Fig. S8b, ESI†). The lowered Eu3+ emission at y = 0.04 suggests concentration quenching, and the optimal total activator concentration is thus 5 at%. This also indicates that no concentration quenching would take place for the (Y0.95TbxEu0.05−x)2O3 (0 ≤ x ≤ 0.05) phosphors. The I(5D0 → 7F2)/I(5D4 → 7F5) intensity ratio monotonically increases with increasing Eu incorporation (Fig. 9), similar to the finding of Fig. 6b. In the absence of concentration quenching, the efficiency (ηET) of Tb3+ → Eu3+ energy transfer can be calculated from the luminescence intensity with the equation ηET = 1 − IS/IS0,31 where IS and IS0 are the integrated intensities of the Tb3+ emission in the presence and in the absence of Eu3+ acceptor, respectively. The ηET value, calculated from Fig. S8 (ESI†), steadily increased from ∼32.3% for y = 0.005 to 51.7% for y = 0.030 (Fig. 9). The high efficiency of energy transfer is primarily owing to the spectral overlap between the 5D4 → 7FJ emission of Tb3+ and the 7F0,1 → 5D0,1,2 excitation absorption of Eu3+.32
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Fig. 8 FE-SEM micrographs showing morphologies of the (Y0.98−yTb0.02Euy)2O3 oxides calcined at 1000 °C for 4 h, with y = 0.005 (a), 0.01 (b), 0.02 (c), 0.03 (d), and 0.04 (e). Particle morphology of the precursors and XRD patterns of these oxides are shown in Fig. S6 and S7,† respectively. |
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Fig. 9 Correlation of I(5D0 → 7F2)/I(5D4 → 7F5) intensity ratio and ηET with the Eu content for (Y0.98−yTb0.02Euy)2O3. |
Fluorescence decay analysis (Fig. S9, ESI†) found that the 614 nm emission of Eu3+ has a lifetime almost constant at 1.4 ± 0.1 ms, though it tends to slightly increase with increasing Eu3+ incorporation, while the lifetime of the 545 nm Tb3+ emission significantly decreases from ∼1.22 ms for y = 0.005 to ∼0.66 ms for y = 0.03. The rapidly shortening lifetime of Tb3+ emission further confirms that the particles are codoped with Tb3+ and Eu3+ and there is efficient Tb3+ → Eu3+energy transfer.31,33,34
The inset in Fig. 10a shows the microstructure of a phosphor film formed via self-assembly of the oxide monospheres on a quartz substrate. Owing to the excellent dispersion and the high morphological uniformity, the monospheres underwent close packing to form micron-sized single-crystalline domains, similar to the structural features of photonic crystals.18 Well organized spheres may form unique scattering layers at the air/sphere interface, and can thus exhibit more angular-dependent light patterns of the extraction modes. The enhanced extraction efficiency on the surface of a well ordered phosphor film may lead to significantly improved photoluminescence through the leaky and/or Bragg diffraction scattering modes.33,34 Another distinct advantage is that the close packed phosphor film minimizes surface scattering of both the excitation and emission lights and can therefore substantially enhance luminescence. Indeed, the 614 nm Eu3+ emission of the (Y0.95Eu0.05)2O3 film shows an intensity ∼6.8 times that of the powder form (Fig. 10a). Enhanced emission was also observed by Do et al.35,36 and Jeong et al.37 for the photonic films of Y2O3/Gd2O3:Eu3+. Furthermore, the oxide films assembled in this work exhibit high transmittances of ≥80% at the wavelengths above 600 nm (Fig. 11) and show facilely tunable emission colors (Fig. 10b).
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Fig. 11 Transmission spectra of the (Y0.95Tb0.04Eu0.01)2O3 film on quartz and the (Y0.95Tb0.04Eu0.01)2O3/PVA hybrid film. |
Organic/inorganic hybrids are increasingly developed for wide applications because of their outstanding flexibility and optical clarity,7–10 where uniform distribution of the inorganic component is crucial. Aggregated phosphor particles are hardly well dispersible, and thus the fabrication of polymer-based homogeneous hybrids is difficult. The submicron monospheres obtained in this work are, however, easily dispersible in solvents. The surfaces of these particles can also be readily functionalized by the O–H groups of water-soluble PVA, which further facilitates particle dispersion and the formation of stable colloidal suspension. Fig. 12 shows the (Y0.95TbxEu0.05−x)2O3/PVA transparent films successfully fabricated in this work via solution casting, which exhibit outstanding flexibility and at the same time high transmittances of ≥80% in the 450–850 nm region (Fig. 11). FE-SEM observation found that the spheres are dispersed in the PVA matrix as individuals rather than aggregates (Fig. S10, ESI†), and the films are smooth and dense without defects such as holes. The polymer films similarly exhibit bright emissions under UV radiation, and the emission color can be finely tuned from red to orange, yellow, and then green by varying the Tb3+/Eu3+ content.
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Fig. 12 Multi-color emission of the (Y0.95TbxEu0.05−x)2O3 hybrid films under 254 nm radiation from a hand-held UV lamp. |
(1) Calcining the (Y,Tb,Eu) (OH)CO3·nH2O precursor at the optimal temperature of 1000 °C yielded (Y,Tb,Eu)2O3 phosphor monospheres of excellent dispersion. The oxide particles are composed of ∼40 nm grains;
(2) The emission color of the oxide phosphors can be widely tuned from red via yellow to green with increasing Tb incorporation. The maximum efficiency of Tb3+ → Eu3+ energy transfer was found to be ∼51.7% for the (Y0.95Tb0.02Eu0.03)2O3 composition;
(3) The close packed phosphor film self-assembled from (Y0.95Eu0.05)2O3 monospheres on quartz shows an emission intensity ∼6.8 times that of the powder form. The color tunable (Y0.95TbxEu0.05−x)2O3 (0 ≤ x ≤ 0.05) films have high transmittances of ≥80% in the 600–850 nm spectral region;
(4) Transparent (Y,Tb,Eu)2O3/PVA hybrid films have been successfully fabricated by solution casting with the oxide monospheres as fillers, which exhibits excellent flexibility and high transmittance of ≥80% in the wavelength region of 450–850 nm. Bright and color-tunable emission was achieved for the hybrids by incorporating phosphor spheres of different Tb3+/Eu3+ ratio.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra04665c |
This journal is © The Royal Society of Chemistry 2015 |