Promotion mechanism of CeO2 addition on the low temperature SCR reaction over MnOx/TiO2: a new insight from the kinetic study

Shangchao Xiong, Yong Liao, Hao Dang, Feihong Qi and Shijian Yang*
School of Environmental and Biological Engineering, Nanjing University of Science and Technology, Nanjing, 210094, P. R. China. E-mail: yangshijiangsq@163.com; Tel: +86-18-066068302

Received 29th January 2015 , Accepted 25th February 2015

First published on 26th February 2015


Abstract

CeO2 addition showed a notable improvement on the low temperature selective catalytic reduction (SCR) performance of MnOx/TiO2. In this work, a new insight into the promotion mechanism was established from the steady state kinetic study. The kinetic rate constants of the SCR reaction through the Eley–Rideal mechanism, those of the SCR reaction through the Langmuir–Hinshelwood mechanism, and those of the non-selective catalytic reduction (NSCR) reaction over MnOx/TiO2 and MnOx–CeO2/TiO2 were obtained according to the steady state kinetic analysis. After comparing the reaction kinetic constants of NO reduction over MnOx/TiO2 and MnOx–CeO2/TiO2, the mechanism of the addition of CeO2 for NO reduction over MnOx/TiO2 was discovered according to the relationship between the reaction rate constants and the catalyst properties. Because the oxidation ability of MnOx/TiO2 increased, the rate constant of the SCR reaction over MnOx/TiO2 increased remarkably after CeO2 addition, resulting in a notable promotion of N2 formation. The oxidation of NH3 to NH over MnOx/TiO2 required two Mn4+ cations on the adjacent sites. However, the probability of two Mn4+ cations occurring on the adjacent sites on MnOx/TiO2 obviously decreased after CeO2 addition, although the oxidation ability of MnOx/TiO2 increased. Therefore, the rate of N2O formation during NO reduction over MnOx/TiO2 did not vary notably after CeO2 addition. As a result, both the SCR activity and N2 selectivity of NO reduction over MnOx/TiO2 improved after CeO2 addition.


1. Introduction

The removal of nitrogen oxides (NO and NO2), which originate from automobile exhaust gas and industrial combustion of fossil fuels, has been a major challenge for air pollution control.1–3 Selective catalytic reduction (SCR) using V2O5–WO3(MoO3)/TiO2 as the catalyst and NH3 as the reductant is the major technology used to control NOx emission from coal-fired power plants.4 The temperature window of V2O5–WO3(MoO3)/TiO2 is 300–400 °C;5 thus, it is located upstream of the electrostatic precipitator. However, it is very difficult to retrofit the SCR units into many existing power plants due to the limitation of space and access upstream of the electrostatic precipitator.6 Therefore, there has been a significant demand for a low temperature SCR catalyst, which is placed downstream of the electrostatic precipitator and desulfurizer.7 Recently, MnOx/TiO2 has been widely studied as a low temperature SCR catalyst.8–11 However, a lot of N2O is formed from the non-selective catalytic reduction (NSCR) during NO reduction over MnOx/TiO2. There is a general agreement that the low temperature SCR reaction over MnOx/TiO2 mainly follows two mechanisms. One mechanism is the Eley–Rideal mechanism (i.e. the reaction of gaseous NO with adsorbed NH3 species), and the other mechanism is the Langmuir–Hinshelwood mechanism (i.e. the reaction of adsorbed NOx with adsorbed NH3 species on the adjacent sites).12,13 Both the Eley–Rideal mechanism and the Langmuir–Hinshelwood mechanism contribute to N2O and N2 formation.13 Furthermore, many researches demonstrated that CeO2 addition showed a remarkable improvement on the SCR activity, N2 selectivity and SO2 tolerance of MnOx/TiO2.6,14–19 Wu et al.19 and Lee et al.17 both regarded that the improvement of the SCR activity of MnOx/TiO2 after CeO2 addition was attributed to the increase in the redox property and acidity. However, the increase in N2 selectivity, due to CeO2 addition, cannot be well interpreted.

In our previous paper, a novel steady-state kinetic study was developed to simultaneously determine the reaction rate constant of the SCR reaction through the Langmuir–Hinshelwood mechanism, that of the SCR reaction through the Langmuir–Hinshelwood mechanism, and that of the NSCR reaction.20 Then, the mechanism of H2O effect on the low temperature SCR reaction over Mn–Fe spinel and MnOx–CeO2 were discovered after comparing the reaction rate constants.21 In this work, a new insight into the effects of CeO2 addition on the low temperature SCR reaction over MnOx/TiO2 was drawn after comparing the reaction kinetic constants of the SCR reaction and the NSCR reaction over MnOx/TiO2 and MnOx–CeO2/TiO2. Furthermore, the relationship between the reaction kinetic constants and the catalyst properties were built according to the kinetic study.

2. Experimental

2.1 Catalytic preparation

MnOx/TiO2 (Mn loading was 10 wt%), CeO2/TiO2 (Ce loading was 2 wt%) and MnOx–CeO2/TiO2 (Mn loading and Ce loading were 10 wt% and 2 wt%, respectively) were prepared by the impregnation method using Degussa TiO2 P25 as support, and manganese nitrate and/or cerium nitrate as precursors. The samples were dried at 110 °C for 12 h, and they were then calcined at 500 °C under air atmosphere for 3 h.

2.2 Characterization

BET surface area was determined using a nitrogen adsorption apparatus (Quantachrome, Autosorb-1). XRD patterns were recorded on an X-ray diffractometer (Bruker-AXS D8 Advance) between 20° and 80° at a step of 7° min−1 operating at 30 kV and 30 mA using Cu Kα radiation. H2-temperature programmed reduction (H2-TPR) was recorded on a chemisorption analyzer (Micromeritics, ChemiSorb 2720 TPx). Temperature programmed desorption of ammonia (NH3-TPD) and temperature programmed desorption of NO (NO-TPD) were carried out on the packed-bed microreactor. Mn 2p, Ce 3d, Ti 2p and O 1s binding energies were recorded on an X-ray photoelectron spectrometer (Thermo, ESCALAB 250) with Al Kα (hv = 1486.6 eV) as the excitation source and C 1s line at 284.8 eV as the reference for the binding energy calibration.

2.3 Catalytic test

The catalytic reaction was performed on a fixed-bed quartz tube reactor with an internal diameter of 6 mm. The mass of the catalyst with a particle diameter of 40–60 mesh was 250 mg. The total flow rate was 200 mL min−1 (room temperature), and the corresponding gas hourly space velocity (GHSV) was 4.8 × 104 cm3 g−1 h−1 (i.e. 40[thin space (1/6-em)]000 h−1). The feed contained 500 ppm of NO (when used), 500 ppm of NH3 (when used), 2% of O2, 5% of H2O (when used) with balanced N2. The concentrations of NO, NO2, NH3 and N2O in the outlet were continually monitored using a Fourier transform infrared spectrometer (FTIR, Thermo SCIENTIFIC, ANTARIS, IGS Analyzer).

2.4 In situ DRIFT study

In situ DRIFT spectra were performed on another FTIR spectrometer (Nicolet NEXUS 870) equipped with a liquid-nitrogen-cooled MCT detector, collecting 32 scans with a resolution of 4 cm−1. The diffuse reflectance FTIR measurements were carried out in situ in a high-temperature cell, fitted with ZnSe windows. The catalyst was finely ground and placed in a ceramic crucible and manually pressed. Prior to each experiment, the catalyst was heated to 300 °C under an N2 atmosphere with a flow rate of 100 mL min−1 for 60 min.

2.5 Reaction kinetic study

To obtain the reaction kinetic constants of NO reduction over MnOx/TiO2 and MnOx–CeO2/TiO2, a steady state kinetic study was performed. Gaseous NH3 concentration in the inlet was maintained at 500 ppm, while gaseous NO concentration varied from 200 to 500 ppm. To overcome the diffusion limitation (including inner diffusion and external diffusion), a very high GHSV of 1[thin space (1/6-em)]200[thin space (1/6-em)]000 cm3 g−1 h−1 (the catalyst mass was 20 mg, and the total flow rate was 400 mL min−1) was adopted to obtain a less than 20% of the NOx conversion.

3. Results

3.1 Catalytic performance

CeO2/TiO2 showed a poor SCR activity at low temperatures (shown in Fig. 1a). However, it showed an excellent N2 selectivity and slight N2O formation during the low temperature SCR reaction over CeO2/TiO2 (hinted by Fig. 1b). Both NO conversion and N2O selectivity over MnOx/TiO2 obviously increased with the increase in reaction temperature (shown in Fig. 1). After CeO2 addition, NO reduction over MnOx/TiO2 was obviously promoted, while N2O selectivity remarkably decreased (shown in Fig. 1).
image file: c5ra01767j-f1.tif
Fig. 1 Effect of Ce addition on the SCR reaction over MnOx/TiO2: (a), NOx conversion; (b), N2O selectivity. Reaction conditions: [NH3] = [NO] = 500 ppm, [O2] = 2%, catalyst mass = 250 mg, total flow rate = 200 mL min−1 and GHSV = 4.8 × 104 cm3 g−1 h−1.

H2O is one of the main components in the flue gas, which strongly inhibits NO reduction and N2O formation during the low temperature SCR reaction.6 The low temperature SCR activities of MnOx/TiO2 and MnOx–CeO2/TiO2 both obviously decreased after the introduction of H2O (shown in Fig. 2a). Fig. 2a also shows that the SCR activity of MnOx–CeO2/TiO2 was still considerably better than that of MnOx/TiO2 in the presence of H2O. When 5% of H2O was introduced, N2O formation over MnOx/TiO2 and MnOx–CeO2/TiO2 were suppressed, and N2O selectivity of NO reduction over MnOx–CeO2/TiO2 was slightly less than that over MnOx/TiO2 (shown in Fig. 2b). This suggests that CeO2 addition showed a notable promotion for the SCR reaction over MnOx/TiO2, which was consistent with the results of previous studies.17,19


image file: c5ra01767j-f2.tif
Fig. 2 Effect of Ce addition on the SCR reaction over MnOx/TiO2 in the presence of H2O: (a), NOx conversion; (b), N2O selectivity. Reaction conditions: [NH3] = [NO] = 500 ppm, [O2] = 2%, [H2O] = 5%, catalyst mass = 250 mg, total flow rate = 200 mL min−1 and GHSV = 4.8 × 104 cm3 g−1 h−1.

3.2 Characterization

3.2.1 XRD and BET. XRD patterns of TiO2 (P25), CeO2/TiO2, MnOx/TiO2 and MnOx–CeO2/TiO2 are shown in Fig. 3. The reflections of both anatase (JCPDS, PDF 21-1272) and rutile (JCPDS, PDF 21-1276) appeared in the XRD pattern of TiO2 (P25), and anatase predominated in the XRD pattern.22 After the loading of MnOx and/or CeO2, no additional characteristic peaks appeared (shown in Fig. 3). This suggests that MnOx and/or CeO2 were well dispersed on P25.
image file: c5ra01767j-f3.tif
Fig. 3 XRD patterns of P25, CeO2/TiO2, MnOx/TiO2 and MnOx–CeO2/TiO2.

BET surface areas of P25, CeO2/TiO2, MnOx/TiO2, and MnOx–CeO2/TiO2 were 33.6, 34.2, 37.3 and 34.5 m2 g−1, respectively.

3.2.2 H2-TPR. Fig. 4 shows the TPR profiles of MnOx–CeO2/TiO2, MnOx/TiO2 and CeO2/TiO2. CeO2/TiO2 shows no obvious reduction peak in the range 30–800 °C.23 MnOx/TiO2 shows two obvious reduction peaks. The peak at 350 °C was related to the reduction of highly dispersed and easily reducible MnO2 species. The peak at 426 °C was assigned to the reduction of Mn3O4.24 After the addition of CeO2, a strong displacement of the first reduction peak to lower temperatures occurred in the TPR profiles (shown in Fig. 4). This suggests that the strength of the Mn–O bond had been lowered due to the addition of CeO2, resulting in an easier detachment of oxygen. Therefore, the oxidizing ability of MnOx–CeO2/TiO2 was higher than that of MnOx/TiO2.
image file: c5ra01767j-f4.tif
Fig. 4 H2-TPR profiles of CeO2/TiO2, MnOx/TiO2 and MnOx–CeO2/TiO2.
3.2.3 XPS. The ratios of Mn, Ce, Ti and O species on MnOx/TiO2 and MnOx–CeO2/TiO2, which were obtained from XPS spectra (shown in Fig. S1 in the ESI), are listed in Table 1. The ratios of Mn to Ti on the surfaces of MnOx/TiO2 and MnOx–CeO2/TiO2 were both approximately 0.2, which were considerably higher than those added during the preparation (approximately 0.10). Moreover, the ratio of Ce to Ti on the surface of MnOx–CeO2/TiO2 was 0.09, which was considerably higher than that added during the preparation (approximately 0.01). This suggests that MnOx and/or CeO2 were well dispersed on P25, which was consistent with the XRD analysis (shown in Fig. 3). Moreover, Table 1 shows that the Mn4+ concentration on MnOx/TiO2 decreased after the addition of CeO2.
Table 1 Ratios of Mn, Ti, Ce and O species on MnOx/TiO2 and MnOx–CeO2/TiO2 (%)
  MnOx/TiO2 MnOx–CeO2/TiO2
Ti4+ 27.9 26.3
O2− 65.9 65.8
Mn Mn2+ 1.4 0.9
Mn3+ 2.1 2.6
Mn4+ 2.7 2.1
Ce Ce3+ 0.9
Ce4+ 1.4


3.2.4 Adsorption of NH3 and NO. The adsorption capacities of MnOx/TiO2 and MnOx–CeO2/TiO2 for the adsorption of NH3 and NO can be calculated from NH3-TPD and NO-TPD profiles (shown in Fig. S2 in the ESI). As shown in Table 2, the adsorption capacities of MnOx–CeO2/TiO2 for the adsorption of NH3 and NO were both close to those of MnOx/TiO2. This suggests that the adsorption of NH3 and NO on MnOx/TiO2 was not affected notably by the addition of CeO2.
Table 2 Adsorption capacities of MnOx/TiO2 and MnOx–CeO2/TiO2 for NH3 and NO adsorption at 50 °C (mmol g−1)
  NH3 NO
MnOx/TiO2 1.62 0.70
MnOx–CeO2/TiO2 1.56 0.71


3.3 Transient reaction

3.3.1 MnOx/TiO2. Fig. 5a shows in situ DRIFT spectra taken at 150 °C upon passing NO + O2 over NH3 pretreated MnOx/TiO2. After the adsorption of NH3, three characteristic vibrations at 1597, 1221 and 1165 cm−1 appeared on MnOx/TiO2 that were assigned to coordinated NH3 bound to the Lewis acid sites.12 After NO + O2 was introduced, the bands corresponding to coordinated NH3 rapidly diminished. This suggests that the reaction of adsorbed NH3 species with gaseous NO (i.e. the Eley–Rideal mechanism) contributed to NO reduction over MnOx/TiO2. The N2O concentration in the outlet rapidly increased to about 63 ppm (shown in Fig. 6a), and then it gradually decreased to about 6 ppm (the background of N2O in gaseous NO) as NO + O2 passed over NH3 pretreated MnOx/TiO2. This suggests that the NO reduction over MnOx/TiO2 through the Eley–Rideal mechanism contributed to N2O formation. Finally, seven characteristic vibrations at 1611, 1584, 1538, 1493, 1290, 1266 and 1244 cm−1 appeared on MnOx/TiO2. The bands at 1611 and 1290 cm−1 were assigned to monodentate nitrite,13 the band at 1493 cm−1 was attributed to monodentate nitrate,6 and the bands at 1584, 1538, 1266 and 1244 cm−1 were assigned to bidentate nitrate.18
image file: c5ra01767j-f5.tif
Fig. 5 (a), DRIFT spectra taken at 150 °C upon passing NO + O2 over NH3 pretreated MnOx/TiO2; (b), DRIFT spectra taken at 150 °C upon passing NH3 over MnOx/TiO2 pretreated by NO + O2.

image file: c5ra01767j-f6.tif
Fig. 6 (a), Transient reaction taken at 150 °C upon passing NO + O2 over NH3 pretreated MnOx/TiO2; (b), transient reaction taken at 150 °C upon passing NH3 over MnOx/TiO2 pretreated by NO + O2.

After the adsorption of NO + O2, MnOx/TiO2 was mainly covered by monodentate nitrite (at 1611 and 1290 cm−1), bidentate nitrate (at 1584, 1538, 1266 and 1244 cm−1) and monodentate nitrate (at 1493 cm−1). As gaseous NH3 was introduced, the bands at 1611 and 1290 cm−1 corresponding to monodentate nitrite and the band at 1493 cm−1 corresponding to monodentate nitrate gradually diminished (shown in Fig. 5b). This suggests that the reaction of adsorbed NH3 species with adsorbed monodentate nitrite and monodentate nitrate (i.e. the Langmuir–Hinshelwood mechanism) contributed to NO reduction over MnOx/TiO2. However, the bands at 1584, 1538, 1266 and 1244 cm−1 corresponding to bidentate nitrate shifted to 1576, 1501, 1280 and 1262 cm−1 as they were bound with adsorbed ammonia.25 However, these bands did not diminish with the further introduction of NH3/N2. This indicates that the bidentate nitrate route did not contribute to NO reduction over MnOx/TiO2. A similar phenomenon was once reported on MnOx–CeO2 by Qi and Yang.26 At last, coordinated NH3 (at 1201 and 1597 cm−1) appeared on MnOx/TiO2. Fig. 7b shows that some N2O formed during NH3 passing over NO + O2 pretreated MnOx/TiO2. There is a general agreement that the reaction product of the adsorbed NO3 with adsorbed NH3 was N2O.13 Therefore, the reaction of monodentate nitrate with adsorbed NH3 (i.e. the Langmuir–Hinshelwood mechanism) contributed to N2O formation over MnOx/TiO2. Fig. 6 also shows that the amount of N2O formed during the induction of NO + O2 to NH3 pretreated MnOx/TiO2 was considerably higher than that formed during the induction of NH3 to NO + O2 pretreated MnOx/TiO2. This suggests that the N2O formed during NO reduction over MnOx/TiO2 mainly resulted from the Eley–Rideal mechanism.


image file: c5ra01767j-f7.tif
Fig. 7 (a), DRIFT spectra taken at 150 °C upon passing NO + O2 over NH3 pretreated MnOx–CeO2/TiO2; (b), DRIFT spectra taken at 150 °C upon passing NH3 over MnOx–CeO2/TiO2 pretreated by NO + O2.
3.3.2 MnOx–CeO2/TiO2. In situ DRIFT spectra obtained from the introduction of NO + O2 to MnOx–CeO2/TiO2 pretreated by NH3 and the introduction of NH3 to MnOx–CeO2/TiO2 pretreated by NO + O2 (shown in Fig. 7) were similar to those for MnOx/TiO2 (shown in Fig. 5). This suggests that the reaction mechanism of NO reduction over MnOx/TiO2 did not vary after the addition of CeO2.

4. Discussion

4.1 Reaction mechanism

In situ DRIFT spectra study demonstrated that the reaction mechanism of NO reduction over MnOx/TiO2 did not vary after CeO2 addition, and both the Eley–Rideal mechanism and the Langmuir–Hinshelwood mechanism contributed to NO reduction (including N2O and N2 formation) over MnOx/TiO2 and MnOx–CeO2/TiO2.

NO reduction over MnOx/TiO2 through the Langmuir–Hinshelwood mechanism can be approximately described as follows:12,13,24

 
NH3(g) → NH3(ad) (1)
 
NO(g) → NO(ad) (2)
 
Mn4+[double bond, length as m-dash]O + NO(ad) → Mn3+–O–NO (3)
 
image file: c5ra01767j-t1.tif(4)
 
NH3(ad) + Mn3+–O–NO → Mn3+–O–NO–NH3 → Mn3+–OH + N2 + H2O (5)
 
Mn3+–O–NO2 + NH3(ad) → Mn3+–O–NO2–NH3 → Mn3+–OH + N2O + H2O (6)

Reaction 1 is the adsorption of gaseous NH3 on the surface to form coordinated NH3. There is a general agreement that the SCR reaction starts with the adsorption of NH3.13 Reaction 2 is the physical adsorption of gaseous NO on the surface.13,27 Physically adsorbed NO can be oxidized by Mn4+ on the surface to monodentate nitrite and monodentate nitrate (i.e. Reactions 3 and 4). Then, the adsorbed monodentate nitrite reacted with adsorbed NH3 to form NH4NO2, which was then decomposed to N2 (i.e. Reaction 5). Moreover, monodentate nitrate can react with adsorbed NH3 to form NH4NO3, which was then decomposed to N2O (i.e. Reaction 6).13

NO reduction over MnOx/TiO2 through the Eley–Rideal mechanism can be approximately described as follows:12,13,25,28

 
NH3(ad) + Mn4+[double bond, length as m-dash]O → NH2 + Mn3+–OH (7)
 
NH2 + Mn4+[double bond, length as m-dash]O → NH + Mn3+–OH (8)
 
NH2 + NO(g) → N2 + H2O (9)
 
NH + NO(g) + Mn4+[double bond, length as m-dash]O → N2O + Mn3+–OH (10)

Adsorbed NH3 can be activated to NH2 (i.e. Reaction 7), which can be further oxidized to NH (i.e. Reaction 8). There is a general agreement that the reaction products of gaseous NO with NH2 and NH (i.e. Reactions 9 and 10) are N2 and N2O, respectively.13

4.2 Reaction kinetic analysis

The kinetic equation of NO reduction through the Langmuir–Hinshelwood mechanism (i.e. Reactions 5 and 6) can be approximately described as follows:
 
image file: c5ra01767j-t2.tif(11)
 
image file: c5ra01767j-t3.tif(12)
where, k1, k2, [Mn3+–O–NO–NH3], and [Mn3+–O–NO2–NH3] are the decomposition rate constants of NH4NO2 and NH4NO3, and the concentrations of NH4NO2 and NH4NO3 on MnOx/TiO2, respectively. Our previous study demonstrated that the concentrations of NH4NO2 and NH4NO3 on MnOx/TiO2 at the steady state were independent of the concentrations of gaseous NH3 and NO.12,20,29 Therefore, the reaction orders of N2 and N2O formation through the Langmuir–Hinshelwood mechanism with respect to gaseous NO concentration were both nearly 0.

The kinetic equation of NO reduction through the Eley–Rideal mechanism (i.e. Reactions 9 and 10) can be described as follows:

 
image file: c5ra01767j-t4.tif(13)
 
image file: c5ra01767j-t5.tif(14)
where, k3, k4, [NH2], [NH], [Mn4+[double bond, length as m-dash]O] and [NO(g)] are the reaction rate constants of reactions 9 and 10, the concentrations of NH2, NH and Mn4+ on the surface and gaseous NO concentration, respectively.

The reaction kinetic equation of NH2 and NH formation on the surface (i.e. Reactions 7 and 8) can be described as follows:

 
image file: c5ra01767j-t6.tif(15)
 
image file: c5ra01767j-t7.tif(16)
where, k5 and k6 were the reaction kinetic constants of reactions 7 and 8, respectively.

According to eqn (14) and (16), the variation of NH concentration can be described as follows:

 
image file: c5ra01767j-t8.tif(17)

As the reaction reached the steady state, NH concentration did not vary. Therefore,

 
image file: c5ra01767j-t9.tif(18)

Hence,

 
image file: c5ra01767j-t10.tif(19)

Then, eqn (14) can be transformed as follows:

 
image file: c5ra01767j-t11.tif(20)

Our previous study demonstrated that NH2 on the surface was independent of the concentrations of gaseous NO and NH3 at the steady state,20,29 which was mainly related to k5, the concentrations of NH3 adsorbed and Mn4+ on the surface (hinted by eqn (15)). Therefore, the reaction orders of N2 and N2O formation through the Eley–Rideal mechanism with respect to gaseous NO concentration were nearly 1 and 0, respectively, (hinted by eqn (13) and (20)).

Taking account of both the Langmuir–Hinshelwood mechanism and the Eley–Rideal mechanism, the rate of NO reduction and N2O formation can be approximately described as follows:

 
image file: c5ra01767j-t12.tif(21)
 
image file: c5ra01767j-t13.tif(22)
where, kNO, kSCR-ER, kSCR-LH and kNSCR are the rates of NO reduction, the reaction rate constant of the SCR reaction (i.e. N2 formation) through the Eley–Rideal mechanism, the reaction rate constant of the SCR reaction through the Langmuir–Hinshelwood mechanism, and the reaction rate constant of the NSCR reaction (i.e. N2O formation), respectively.

To determine kSCR-ER, kSCR-LH and kNSCR, a steady-state kinetic study was conducted (shown in Fig. 8). As shown in Fig. 8a and b, there is an excellent linear relationship between and the rate of NO reduction and gaseous NO concentration, which is consistent with eqn (21). Moreover, Fig. 8c and d show that the rate of formation of N2O did not vary notably with the increase in gaseous NO concentration. This suggests that the reaction order of N2O formation with respect to the gaseous NO concentration was nearly zero, which was consistent with eqn (22). Therefore, kNSCR can be obtained directly from Fig. 8c and d, and kSCR-ER and kSCR-LH can be obtained after the linear regression of Fig. 8a and b (the slope is kN2(E–R) and the intercept is the sum of kSCR-LH and kNSCR, which are listed in Table 3.


image file: c5ra01767j-f8.tif
Fig. 8 Dependence of the rate of NO conversion on gaseous NO concentration during the SCR reaction over: (a), MnOx/TiO2; (b), MnOx–CeO2/TiO2. Dependence of the rate of N2O formation on gaseous NO concentration during the SCR reaction over: (c), MnOx/TiO2; (d), MnOx–CeO2/TiO2. Reaction conditions: [NH3] = 500 ppm, [NO] = 200–500 ppm, [O2] = 2%, catalyst mass = 20 mg, total flow rate = 400 mL min−1 and GHSV = 1[thin space (1/6-em)]200[thin space (1/6-em)]000 cm3 g−1 h−1.
Table 3 The reaction kinetic constants of NO reduction over MnOx/TiO2 and MnOx–CeO2/TiO2/μmol g−1 min−1
  Temperature/°C kSCR(E-R)/106 kSCR(L–H) kNSCR R2 kNO ([NH3][double bond, length as m-dash][NO] = 500 ppm)
  120 0.016 1.9 1.4 0.999 11.3
  140 0.022 3.8 2.6 0.991 17.4
MnOx/TiO2 160 0.029 0.1 7.1 0.991 21.7
  180 0.030 3.1 14 0.995 32
  200 0.062 0 19 0.996 50
  120 0.024 5.0 2.5 0.979 19.5
  140 0.043 5.7 5.5 0.986 32.7
MnOx–CeO2/TiO2 160 0.068 3.0 8.6 0.993 45.6
  180 0.068 6.9 12 0.988 52.9
  200 0.088 2.8 18 0.990 64.8


Table 3 shows that kNO of MnOx/TiO2 obviously increased after CeO2 addition, resulting in a remarkable promotion of NO reduction. The result was consistent with the result of Fig. 1a. Moreover, Table 3 indicates that the ratio of kSCR-LH to kNO is generally less than 20% over MnOx/TiO2 and MnOx–CeO2/TiO2. Furthermore, Fig. 7 shows that the amount of N2O formed from the Eley–Rideal mechanism is considerably higher than that formed from the Langmuir–Hinshelwood mechanism (shown in Fig. 7). These findings suggest that NO reduction over both MnOx/TiO2 and MnOx–CeO2/TiO2 was mainly attributed to the Eley–Rideal mechanism, and only a small amount of the NO reduced was related to the Langmuir–Hinshelwood mechanism.

kSCR-ER of MnOx/TiO2 increased remarkably after the addition of CeO2 (shown in Table 3). This indicates that the SCR reaction over MnOx/TiO2 (i.e. N2 formation) through the Eley–Rideal mechanism was obviously promoted after CeO2 addition. However, kNSCR of MnOx/TiO2 did not vary notably after CeO2 addition. This suggests that the NSCR reaction (i.e. N2O formation) over MnOx/TiO2 was not promoted after CeO2 addition. Because N2 formation over MnOx/TiO2 was promoted after CeO2 addition and N2O formation did not vary notably, N2O selectivity of NO reduction over MnOx/TiO2 was considerably higher than that over MnOx–CeO2/TiO2 (shown in Fig. 1b).

4.3 Mechanism of CeO2 addition

According to eqn (21) and (22), kSCR-ER and kNSCR can be described as follows:
 
kSCR-ER = k3[NH2] (23)
 
kNSCR = k6[NH2][Mn4+[double bond, length as m-dash]O] + k2[Mn3+–O–NO2–NH3] ≈ k6[NH2][Mn4+[double bond, length as m-dash]O] (24)

After the addition of CeO2, the oxidation ability of MnOx/TiO2 obviously increased (hinted by the TPR analysis). This suggests that k5 of MnOx–CeO2/TiO2 was considerably higher than that of MnOx/TiO2. Moreover, the concentration of NH3 adsorbed on MnOx–CeO2/TiO2 was close to that of MnOx/TiO2 (shown in Table 2). Although the concentration of Mn4+ on MnOx–CeO2/TiO2 was less than that on MnOx/TiO2, the NH2 concentration on MnOx–CeO2/TiO2 would be considerably higher than that on MnOx/TiO2 (hinted by eqn (15)). As a result, kSCR-ER of MnOx/TiO2 obviously increased after CeO2 addition (hinted by eqn (23)), which is demonstrated in Table 3.

The oxidation ability of MnOx/TiO2 increased after CeO2 addition, thus k6 of MnOx–CeO2/TiO2 was higher than that of MnOx/TiO2. Adsorbed NH3 was first oxidized by Mn4+ on the sites adjacent to NH2, and further oxidation of NH2 to NH needed another Mn4+ on the adjacent sites. Therefore, the oxidation of adsorbed NH3 to NH needed two Mn4+ cations on the adjacent sites. After CeO2 addition, the concentration of Mn4+ and Mn species on MnOx/TiO2 both decreased (shown in Table 1). Moreover, 2.3% of the Ce species was well dispersed on P25. Therefore, the probability of two Mn4+ cations on the adjacent sites on MnOx–CeO2/TiO2 was considerably lower than that on MnOx/TiO2. This suggests that the concentration of Mn4+ on MnOx–CeO2/TiO2 for the oxidation of NH2 to NH was considerably less than that on MnOx/TiO2. Although both k6 and NH2 of/on MnOx–CeO2/TiO2 were higher than those of/on MnOx/TiO2, the amount of Mn4+ on MnOx–CeO2/TiO2 for the activation of NH2 to NH was considerably less than that on MnOx/TiO2. Therefore, kNSCR of MnOx/TiO2 did not vary remarkably after CeO2 addition (shown in Table 3).

5. Conclusion

The Eley–Rideal mechanism dominated the NO reduction (including the SCR reaction and the NSCR reaction) over MnOx/TiO2 and MnOx–CeO2/TiO2. N2 formation over MnOx/TiO2 through the Eley–Rideal mechanism was promoted after CeO2 addition due to the improvement in the oxidation ability. However, N2O formation over MnOx/TiO2 through the Eley–Rideal mechanism did not vary notably after CeO2 addition. As a result, the SCR performance of NO reduction over MnOx/TiO2 (including the SCR activity and N2 selectivity) improved after CeO2 addition.

Acknowledgements

This study was financially supported by the National Natural Science Fund of China (Grant no. 21207067 and 41372044), and the Zijin Intelligent Program, Nanjing University of Science and Technology (Grant no. 2013-0106).

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Footnote

Electronic supplementary information (ESI) available: XPS spectra, NH3-TPD and NO-TPD profiles, and NH3 oxidation and NO oxidation. See DOI: 10.1039/c5ra01767j

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