Guanghui Chen,
Juan Yang,
Jingjing Tang and
Xiangyang Zhou*
School of Metallurgy and Environment, Central South University, Changsha, Hunan 410083, P.R. China. E-mail: hncsyjy308@163.com; Fax: +86-731-88710171; Tel: +86-731-88836329
First published on 23rd February 2015
A facile two-step method is developed for large-scale growth of hierarchical mesoporous NiCo2O4 nanowire arrays on Ni foam with robust adhesion as a high performance electrode for lithium-ion batteries (LIBs). The as-prepared mesoporous NiCo2O4 nanowire arrays consist of numerous highly crystalline nanoparticles, the Ni foam supported NiCo2O4 nanowires promote fast electron and ion transport, and alleviate the volume change during the charge–discharge processes. When evaluated as a binder-free electrode for LIBs, the NiCo2O4 electrode exhibits a greatly enhanced charge capacity of 1520 mA h g−1 at a current density of 100 mA g−1. The mesoporous NiCo2O4 nanowire arrays exhibit great potential as an anode material for LIBs with the advantages of unique performance and facile preparation.
Recently, binary metal oxides have been regarded as a promising class of electrode materials for high-performance energy storage devices since they usually offers higher electrochemical activity and higher capacity than mono-metal oxides.12–16 Among various binary metal oxides, NiCo2O4 has been considered as a very promising electrode material for LIBs and widely studied due to its better electrical conductivity, higher electrochemical activity and structural stability.17–20 Until now, nanoparticles and porous nanoflakes of NiCo2O4 materials have been synthesized to be used as anode materials for LIBs, and the electrode was fabricated by mixing nanostructured NiCo2O4 with carbon and polymer additive/binder and compressing them into pellets.19,21–23 In attempt to further improve the electrochemical performance of the NiCo2O4-based electrodes, the growth of electrode materials, directly on conductive substrates, especially 3D substrates has attracted more and more attention.24–26 Such an additive/binder-free electrode architectures can avoid the “dead surface”, thus improve the interfacial contact between the current collector and the active materials, allowing for more efficient charge transfer and electrolyte penetration.27,28 In such case, 3D hierarchical nickel foam is generally considered as a favorable current collector due to its huge supporting area and high electrical conductivity. More recently, Lou and co-workers reported a solution synthesis of mesoporous NiCo2O4 nanosheets on various conducive substrates with areal capacitance of 2.09 F cm−2 at a current density of 8.5 mA cm−2.12 Tu et al. successfully grew hierarchical NiCo2O4@NiCo2O4 core/shell nanoflake arrays on nickel foam with a high areal specific capacitance of 1.55 F cm−2 at 2 mA cm−2 by a two-step solution-based method.29 Luo et al. reported 3D hierarchical multi-villous NiCo2O4 nanocyclobenzene arrays on Ni foam with a high specific capacitance of 1545 F g−1 (5 A g−1) through a facile hydrothermal route and thermal decomposition.30 However, to the best of our knowledge, there have been few reports to date on the preparation of NiCo2O4-based electrode on Ni foam for lithium-ion batteries, although some documents have already been reported about their application for supercapacitors.31–33
Herein, we report a simple hydrothermal route followed by thermal treatment of precursor for the direct growth of NiCo2O4 nanowires with metasequoia-like framework on nickel foam. Impressively, the porous NiCo2O4 nanowire arrays (NWAs) exhibit a large specific area, which could provide excellent capability for fast ion and electron transfer. Directly grown electrode materials on nickel foam not only simplify the electrode processing but also avoid the use of polymer binder and conducting additives, allowing for more effectively charge and mass exchange. The good contact between NiCo2O4 NWAs and the current collector as well as the cross-linked network sustain a highly stable structure, ensuring a good cycle life. Due to the above-mentioned advantages, the as-prepared metasequoia-like NiCo2O4 NWAs exhibit high capacity, enhanced rate capability and improved cycling stability when applied as binders and additive-free anode materials for LIBs.
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Fig. 1 (a) Optical images of Ni foam, Ni–Co precursor, NiCo2O4 NWAs, respectively; (b) schematic image of the formation process of the NiCo2O4 NWAs. |
The composition and phase purity of the as-prepared NiCo2O4 NWAs were examined by XRD (Fig. 2), and the results reveal that pure NiCo2O4 can be obtained under the 120 °C hydrothermal condition combining a following calcination process. As shown in Fig. 2, apart from three strong peaks belong to the Ni foam substrate, all the reflection peaks can be indexed to cubic NiCo2O4 with a spinel structure (JCPDF no. 20-0781).17 The highly broadened peaks indicate that the nanowire arrays are composed of NiCo2O4 crystalline with very small size. No additional peaks can be detected, implying that the NiCo2O4 has been formed without impurity.
Fig. 3 shows the thermogravimetric and differential thermal analysis (TG-DTA) curves of the Ni–Co hydroxide precursor after hydrothermal synthesis for 12 h. It can be seen that the Ni–Co hydroxide begins to decompose at 220 °C, and the weight loss below 220 °C is mainly attributed to the evaporation of physically and chemically adsorbed water and other small molecules. In the DTA curve, there is a strong heat absorption peak at around 330 °C, which is originated from the decomposition of Ni–Co hydroxide into NiCo2O4. The rapid weightlessness comes to an end at about 400 °C as shown in the TG curve. These results demonstrate that 400 °C is the reasonable annealing temperature for synthesis of high crystalline NiCo2O4 sample.
The specific surface area and pore size distribution of the hierarchical nanostructures were determined by BET N2 adsorption–desorption analysis at 77 K. As shown in Fig. 4, the as-prepared sample exhibits a specific area of 67 m2 g−1 and a pore volume of 0.21 cm3 g−1. The pore size distribution calculated from the adsorption isotherm using the BJH model (the inset Fig. 4), shows that most of the pores fall into the size range of 2 to 10 nm, and the average pore size is 6 nm. The formation of the mesopores could be due to the gas release during the decomposition of the Ni–Co precursor synthesized using the urea as capping agent.12 Such a porous structure would effectively promote lithium storage, as it can greatly buffer the large volume change in the anode and enhance the diffusion of electrolyte to active materials during the repeated charge–discharge processes.34,35
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Fig. 4 N2 adsorption and desorption isotherms of the as-prepared NiCo2O4 NWAs measured at 77 K and the inset was the corresponding pore distribution using the BJH method. |
The morphology and microstructure of the as-prepared NiCo2O4 NWAs were investigated by scanning electron microscopy (SEM) at different magnification. As shown in Fig. 5a, it is obviously shown that the as-prepared NiCo2O4 NWAs with a uniform morphology were successfully grown on the Ni foam on a large scale. The magnified SEM image shown in Fig. 5b indicates that the sample composed of abundant unique 3D metasequoia-like nanowire arrays, which are up to 2 μm long with an average diameter of 50–80 nm and grow quasi-vertically on the Ni foam (Fig. 5c and d). This unique structure can be expected to help in fast electron transfer and lithium diffusion.36
Fig. 6 shows the transmission electron microscopy (TEM) image of the NiCo2O4 nanowire. As can be clearly seen, a single typical NiCo2O4 nanowire composed of interconnected nanoparticles with an average diameter of 5 nm and shows a mesoporous structure with the pore size ranging from 2–9 nm (Fig. 6a and b). The porosity in the nanowires can benefit Li-ion interaction and diffusion into the spinel lattice as well as electrolyte facile penetration into the anode material, thus enhancing the electrolyte/NiCo2O4 contact areas and shortening the Li-ion diffusion length in the nanowires. The HRTEM image shown in Fig. 6c reveals that the measured lattice fringe with inter-plane spacing of 0.203, 0.232 and 0.245 nm, correspond well to the (400), (222), (311) planes of cubic NiCo2O4, respectively. Fig. 6d shows the corresponding selected area electron diffraction (SAED) pattern of the NiCo2O4 NWAs. Apparently, the SAED pattern can be well indexed to the spinel polycrystalline structure.37 Reflections corresponding to the (111), (220), (311), (400), (511), (440) planes confirm that the NiCo2O4 NWAs are composed of small single crystallines, which is in accordance with the XRD results (Fig. 2).
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Fig. 6 (a and b) Typical TEM images of NiCo2O4 NWAs; (c) HRTEM image of the NiCo2O4 NWAs; (d) SAED pattern of the NiCo2O4 NWAs. |
To further investigate the elemental composition and oxidation state of the as-prepared NiCo2O4 NWAs, X-ray photoelectron spectroscopy (XPS) measurements were carried out in the range of 0–1100 eV. Fig. 7a shows a typical full wide-scan XPS spectrum of the NiCo2O4 nanowires, where the existing characteristic peaks confirm the presence of Ni, Co, O as well as C from the reference for calibration and no other impurities. By using a Gaussian fitting method, the Ni 2p emission spectrum (Fig. 7b) can be best fitted with two spin–orbit doublets, characteristic of Ni2+ and Ni3+, and two shakeup satellites (indicated as “Sat.”).21 The Co 2p spectrum (Fig. 7c) was also fitted with two spin–orbit doublets, characteristic of Co2+ and Co3+ and two couple of shakeup satellites.38 These results demonstrate that the chemical composition of NiCo2O4 nanowires contain Ni2+, Ni3+, Co2+ and Co3+, which are in good agreement with the results reported in the literature of NiCo2O4.39,40 The high resolution spectrum for the O 1s region (Fig. 7d) shows three types of oxygen-containing species. Specially, the band centered on 529.5 eV is assigned to the metal–oxygen bond, whereas the band at 531.0 eV is associated with defects, contaminants, and a number of surface species including hydroxyls, chemisorbed oxygen, undercoordinated lattice oxygen, and species intrinsic to the surface of the spinel. The peaks at 532.9 eV can be attributed to the multiplicity of physi- and chemi-adsorbed water at or near the surface.41
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Fig. 7 XPS spectra of NiCo2O4 nanowire arrays: (a) full-range survey and high-resolution (b) Ni 2p, (c) Co 2p, (d) O 1s spectra. |
NiCo2O4 + 8Li+ + 8e−1 = Ni + 2Co + 4Li2O | (1) |
Ni + Li2O = NiO + 2Li+ + 2e−1 | (2) |
Co + Li2O = CoO + 2Li+ + 2e−1 | (3) |
CoO + 1/3Li2O = 1/3Co3O4 + 2/3Co3O4 + 2/3Li+ + 2/3e−1 | (4) |
The discharge and charge curves for the first three at a current density of 100 mA g−1 are shown in Fig. 8b. The initial discharge and charge capacities are 2025 and 1520 mA h g−1, respectively, corresponding to a coulombic efficiency of 75.1%. The first cycle irreversible capacity loss could be due to the formation of solid electrolyte interphase (SEI) and the reduction of metal oxide to metal with Li2O formation, which is commonly observed for a variety of metal oxides electrode.24 The discharge potential plateau at around 1.0 V disappeared after the first cycle indicating the formation of a stable SEI. For the following discharge processes, the potential plateau shifts upward to near 1.1 V with a more sloping profile accompanied by a certain capacity loss.
In Fig. 8c, the cycling performance and coulombic efficiency of NiCo2O4 nanowires is presented in 0.01–3 V at a current density of 100 mA g−1. It can be observed that the first charge–discharge capacities of NiCo2O4 electrodes are 1520/2025 mA h g−1, respectively. The ultrahigh initial discharge capacity may be due to the larger surface area compared with other morphologies of the NiCo2O4 materials. And then, the specific capacity slowly decreased to 413 mA h g−1 after 50 cycles. In addition, during the whole charge–discharge cycles, the coulombic efficiency has been maintained above 95% after the first cycle. Moreover, the irreversible capacity loss could be related to the diameter and the porosity of the nanowires. During the charge–discharge processes, the structure of the nanowires may be collapsed and destroyed, and the active materials shed from the Ni foam.24 We believe that through the adjustment of the process to control the structural parameters of the nanowire arrays can realize the optimization of the electrochemical properties.43–45 The further investigation is under way in our group.
To further investigate the rate performance of the NiCo2O4 nanowires, the rate performance was evaluated at various current densities ranging from 100 to 1000 mA g−1, which are shown in Fig. 8d. It can be seen that the charge capacity slightly reduces from 1712 mA h g−1 at a current density of 100 mA g−1 to 1215, 797, 413 mA h g−1 at current densities of 200, 500, 1000 mA g−1, respectively. When the current density is returned to the initial value of 100 mA g−1, the capacity recovers to 700 mA h g−1. The capacities gradually fade at high discharge rates, which could be ascribed to the collapse of the as-prepared nanowires during the charge–discharge process at a high current density.
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