Mao-Sung Wu*,
Chun-Yi Tsai and
Yu-Sheng Lai
Department of Chemical and Materials Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan. E-mail: ms_wu@url.com.tw; Fax: +886-7-3830674
First published on 27th January 2015
Ni(OH)2 nanoparticles were self-assembled on porous hexagonal CoOOH sheets by a simple cathodic electrophoresis in CoOOH suspension with nickel nitrate additive. A significant shift of redox peaks in the Ni(OH)2/CoOOH composite electrodes compared with the bare Ni(OH)2 electrode indicated the formation of mixed Co–Ni hydroxide layers. The amount of Ni(OH)2 nanoparticles on the porous CoOOH sheet dominated the capacitive behavior of the composite electrodes. The Ni(OH)2/CoOOH electrode with 20 wt% of Ni(OH)2 prepared in 1 mM nickel nitrate showed the highest specific capacitance and good cycle-life stability, its specific capacitance discharged at 1 A g−1 could reach as high as 1537 F g−1 much higher than that of bare CoOOH (52 F g−1) and Ni(OH)2 (785 F g−1) electrodes. A noticeable improvement in capacitive behavior resulted from the porous conductive CoOOH sheets that facilitated the transport of electron and electrolyte.
Due to the poor electrical conductivity of bare nickel hydroxides, permanently conductive additives such as cobalt oxide, carbon black, and nickel powder are added to the nickel hydroxide electrodes to improve the electrical conductivity of the bulk electrodes.14–17 Among these additives, the most significant breakthrough is the addition of cobalt oxide/hydroxide to increase the electrical conductivity of the nickel hydroxide electrodes. The cobalt oxide additives have also demonstrated a number of advantages, such as restrained electrode expansion during cycles and increasing the charge efficiency at elevated temperature.15–17 The increase of utilization and electrical conductivity is primarily due to the formation of a conductive thin CoOOH film on the surface of the porous nickel hydroxide electrode as a conductive network for the fast transport of electrons.17 Partial substitution of Ni by Co, Al, Zn, or Mn may considerably improve the capacitive behavior of the nickel hydroxide electrodes due to the formation of layered double hydroxide (LDH).18–29 Among these LDH materials, Co–Ni hydroxides have recently become a focus of interest. Ni and Co are co-incorporated in the host layer, thus an improved capacity and cycling stability can be largely achieved as compared with the bare nickel hydroxides.30,31
Coating nickel hydroxides on three-dimensional (3D) conductive scaffolds like Ni foam, Ni wires, carbon fabric, and carbon nanotube arrays could effectively enhance their capacitive behavior due to the unique 3D structure that favors the transport of ions and electrons.32–39 Following these ideas, one could infer that a similar effect can be achieved by providing an electrically conductive layer of CoOOH for supporting the nickel hydroxide nanostructures. The similarities between Ni and Co offer an opportunity to yield hybrid materials with enhanced capacitive behavior. The nano-sized nickel oxide/hydroxide and cobalt oxide/hydroxide is benefit to the diffusion of OH− ions due to the shortened diffusion path in solid phase.36,40–47 In this work, the nickel hydroxide nanoparticles were electrophoretically self-assembled on the porous conductive CoOOH nanosheets for high-performance supercapacitors. Significantly, electrochemical characterizations reveal that the unique structure of porous conductive CoOOH nanosheets with attached nickel hydroxide nanoparticles exhibits a high specific capacitance and excellent cycling stability. Thus, the proposed strategy may offer an effective way to obtain the high-performance hybrid electrodes for potential application in the electrochemical supercapacitors.
The internal microstructure of cobalt oxyhydroxides and their composites was characterized by a transmission electron microscopy (TEM, Jeol JEM-1400). For the TEM observation, the specimen was scraped off from the SS substrate and suspended in ethanol using ultrasonic cleaner for 5 min. Zeta potential analyzer (Brookhaven, 90Plus) was used to measure the zeta potential of the cobalt oxyhydroxide suspension. The crystal structure of cobalt oxyhydroxides and their composites was identified by an X-ray diffractometer (Bruker, D8 Advance) with a Cu Kα target (average wavelength = 1.54056 Å). A field-emission scanning electron microscope (FE-SEM, Auriga) was used to examine the surface morphology of deposited electrodes. The elemental analysis was carried out by use of an energy dispersive spectrometer (EDS, Auriga) coupled with the FE-SEM. Capacitive behavior of the cobalt oxyhydroxide electrodes was determined by the cyclic voltammetry in a homemade four-electrode cell equipped with a working electrode, two counter electrodes (Pt, 2 cm × 2 cm), and saturated Ag/AgCl electrode (reference electrode) in 1 M KOH solution at room temperature. The working electrode was placed in between two counter electrodes. The potential was linearly swept with time at a scan rate of 1 mV s−1 using a potentiostat/galvanostat (CH Instruments, CHI 608) in the potential range of 0.0–0.45 V. Galvanostatic charge and discharge tests were carried out by a source meter (Keithley, 2400) at various current densities in the potential range of 0.0–0.45 V. Electrochemical impedance was performed by CHI 608 under an open-circuit condition (about 0.33 V). A small ac perturbation amplitude of 10 mV versus the open-circuit potential was applied in a frequency range from 50 kHz down to 0.1 Hz. Cycle-life stability of the cobalt oxyhydroxide electrodes was investigated using a source meter (Keithley, 2400) at a charge/discharge current density of 10 A g−1.
NO3− + H2O + 2e− → NO2− + 2OH− | (1) |
2H2O + 2e− → H2 + 2OH− | (2) |
Ni2+ + 2OH− → Ni(OH)2 ↓ | (3) |
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Fig. 1 XRD patterns of cobalt oxyhydroxide samples with and without attached nickel hydroxides prepared by cathodic EPD in various concentrations of nickel nitrate. |
As a result, the nickel hydroxides could be coated on the cobalt oxyhydroxide particles being deposited during cathodic EPD. As revealed in Fig. 1, after deposition of nickel hydroxides on the surface of cobalt oxyhydroxide at higher concentrations of nickel nitrate additive, only the characteristic diffraction peaks of CoOOH could be detected and intensity of peaks becomes weak. This reflects that the deposited nickel hydroxide has ultra-low crystallinity and the CoOOH possesses almost unchanged crystal structural feature. Previous reports have indicated that the α-Ni(OH)2 is poorly crystalline with turbostratic structure. NO3− anions and solvents like water molecules may intercalate into the interlayer space of the Ni(OH)2 layers, leading to the formation of α-Ni(OH)2.49,50
Fig. 2 shows the TEM images of CoOOH sheets with and without attached Ni(OH)2 nanoparticles. The bare CoOOH sheet shown in Fig. 2a has well-defined hexagonal sheet morphology with an average size of approximately 450 nm. High-magnification TEM image shown in the inset of Fig. 2a reveals the porous structure of hexagonal sheet with pore size of about 4–8 nm. Fig. 2b shows the TEM image of CoOOH sheet with attached Ni(OH)2 nanoparticles. Clearly, the small Ni(OH)2 nanoparticles are coated on the surface and around the edge of hexagonal CoOOH sheet after cathodic EPD in the presence of 1 mM nickel nitrate. CoOOH is believed to have an excellent electrical conductivity, which has been exploited in the surface modification of Ni(OH)2 powder for enhanced electrode materials in alkaline electrolyte.15,16 Amorphous Ni(OH)2 may have large surface area for charge storage. However, the large surface area may come with more grain boundaries, leading to an increase in the electron transport resistance. The hexagonal CoOOH sheet with porous structure could provide more conductive paths for electron to travel through, facilitating the electrochemical charge-transfer reaction on the Ni(OH)2 nanoparticles. A close look at the TEM image of CoOOH sheet with attached Ni(OH)2 nanoparticles shown in the inset of Fig. 2b reveals that the porous structure of CoOOH sheet remains unchanged after cathodic EPD. Due to the similarity between Ni and Co, the displacement between Ni and Co may take place, leading to the formation of mixed oxide/hydroxide interface.51 Porous hexagonal sheet has been demonstrated to have positive effect on the capacitive behavior of electrode.52 In addition, the porous configuration may allow electrolyte to penetrate into the porous sheets freely, reducing the diffusion resistance of OH− within the bulk of sheets.
Fig. 3a shows the SEM image of CoOOH electrode with attached Ni(OH)2 nanoparticles prepared by cathodic EPD in the presence of 1 mM nickel nitrate. The zeta potential of CoOOH suspension in IPA–water solution containing 1 mM nickel nitrate additive was measured to be approximately 43 mV. Such high zeta potential is therefore beneficial to the dispersion of CoOOH sheets and consequently facilitates cathodic EPD under the applied electric field. As a result, the CoOOH sheets and nickel ions continue to deposit on the electrode, forming CoOOH sheets with attached Ni(OH)2 nanoparticles. The hexagonal sheets are randomly arranged on the electrode substrate, leaving space between sheets to accommodate the electrolyte. Fig. 3b and c show the elemental maps of cobalt and nickel determined by EDS, respectively. To avoid the interference of nickel from SS substrate, the EPD was carried out on a titanium substrate instead of SS substrate for EDS analysis. The nickel element is obtained from the composite film, reflecting the deposition of Ni(OH)2 on the surface of CoOOH sheets. A homogeneous distribution of nickel element indicates that the Ni(OH)2 nanoparticles could be self-assembled on the surface and around the edge of CoOOH sheet by a simple cathodic EPD method. Fig. 4 shows the variation in composition of CoOOH with attached Ni(OH)2 prepared by cathodic EPD in the presence of various nickel nitrate additives. The amount of Ni(OH)2 increases with increasing the concentration of nickel nitrate in the cathodic EPD. When deposited in 1 mM nickel nitrate, the content of Ni(OH)2 in the composite film is approximately 20 wt% calculated from the chemical formula and it reaches 45 wt% in the composite film deposited in 2 mM nickel nitrate. We can manipulate the content of Ni(OH)2 in the composite by adjusting the concentration of nickel nitrate at the same EPD time.
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Fig. 4 Variation in the composition of CoOOH with attached Ni(OH)2 prepared by cathodic EPD in the presence of various nickel nitrate additives. |
Fig. 5 shows the cyclic voltammograms (CVs) of bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes. The composite electrodes were prepared by EPD in various concentrations of nickel nitrate. The bare Ni(OH)2 electrode was prepared similar to the composite electrode except that the EPD bath contained 1 mM nickel nitrate in the absence of CoOOH sheets. In addition to the oxygen evolution reaction (OER) at a potential more positive than 0.45 V, the bare Ni(OH)2 electrodes exhibit a pair of redox peaks resulting from the Faradaic redox reaction between Ni(OH)2 (Ni2+) and NiOOH (Ni3+). The redox reaction of bare Ni(OH)2 electrode in alkaline electrolyte can be described as follows:30
Ni(OH)2 + OH− ↔ NiOOH + H2O + e− | (4) |
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Fig. 5 Cyclic voltammograms of the bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes at a scan rate of 1 mV s−1 in 1 M KOH solution. |
The bare CoOOH electrode has an anodic peak at 0.45 V due to the OER and a weak cathodic peak at 0.12 V. Anodic peak of CoOOH electrode merges with OER and could not be clearly determined. The redox current may come from the redox reaction between Co(OH)2 (Co2+) and CoOOH (Co3+) which can be expressed as follows:30
Co(OH)2 + OH− ↔ CoOOH + H2O + e− | (5) |
The CoOOH electrodes with attached nickel hydroxide nanoparticles show a couple of redox peaks similar to the bare Ni(OH)2 electrode, but their peak potentials shift to less positive potential. The incorporation of Co into the Ni(OH)2 lattices may cause the shift in peak potential.30 This means that a mixed hydroxide layer may be formed between the CoOOH and Ni(OH)2. Obviously, the CoOOH electrode with attached Ni(OH)2 nanoparticles deposited in 1 mM nickel nitrate has the highest current density in the cyclic voltammetry test, indicating the feasibility of rationally tuning the ratio of Co to Ni for optimizing the electrochemical performance of the composite electrodes. The higher the current density, the higher is the specific capacitance of the electrode. The bare CoOOH electrode has very low current density, suggesting that the current density of the composite electrodes comes mainly from the redox reaction of Ni(OH)2 and mixed hydroxide. The specific capacitance of CoOOH could be enhanced by attaching with Ni(OH)2 nanoparticles. This reflects that the porous hexagonal CoOOH sheets may facilitate the transport of electron and electrolyte through the porous channels in the CoOOH sheets. Ni(OH)2 with nano-sized particles can shorten the diffusion paths in the solid phase, leading to an increase in the effective surface area for charge storage through the redox reactions.
Fig. 6 shows the galvanostatic discharging curves of bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes at a current density of 1 A g−1. A linear potential profile of the bare CoOOH electrode indicates the pseudocapacitance behavior, resulting from the weak reduction peak in the CV curve. The CoOOH/Ni(OH)2 and bare Ni(OH)2 electrodes exhibit a potential plateau, significantly differing from the bare CoOOH electrode. The potential plateau arises from the Faradaic reaction between Ni(OH)2/Ni1−xCox(OH)2 and NiOOH/Ni1−xCoxOOH (where x is between 0 and 1). The elapsed time of the composite electrodes from the discharge beginning is considerably extended compared to that of bare CoOOH electrode at a discharge current density of 1 A g−1. This result indicates that the composite electrodes could provide much more active sites for Faradaic reaction to occur, leading to an increase in the specific capacitance. The specific capacitance of electrodes is determined by measuring the elapsed time while discharging the electrodes at a constant current density to the cut-off potential. The specific capacitance of electrodes during galvanostatic test can be calculated by the following equation:
Csp = i × Δt/ΔV | (6) |
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Fig. 6 Galvanostatic discharging curves of the bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes at a current density of 1 A g−1. |
High-performance electrochemical supercapacitors are expected to bridge the gap between EDLCs and traditional batteries to form fast charging/discharging energy-storage devices. Thus, it is essential for supercapacitors to exhibit better performance at high-rate charging and discharging circumstances. Fig. 7 shows the variation in specific capacitance of electrodes associated with the discharge current density. There is a little influence of current density on the specific capacitance of bare CoOOH electrode due to its high electrical conductivity. The influence of current density on specific capacitance of composite electrodes is enlarged by increasing the loading amount of Ni(OH)2 nanoparticles on CoOOH. Large amounts of Ni(OH)2 tend to form large aggregates on the CoOOH sheets, unfavorable for transport of electron and electrolyte. The bare Ni(OH)2 electrode shows the lowest rate capability, largely due to its aggregation and poor electrical conductivity. Coating CoOOH or Ni on the Ni(OH)2 surface is required to compensate for the lack of electrical conductivity, leading to a significantly improvement in the electrochemical performance of bare Ni(OH)2 materials.15,16 The specific capacitance of CoOOH with attached nickel hydroxide electrode (deposited in 1 mM nickel nitrate) could reach 1537 F g−1 at a low discharge current density of 1 A g−1, which still remains as high as 1140 F g−1 at a high discharge current density of 10 A g−1. It is noted that a large specific surface does not always ensure high specific capacitance because not all the surface area is available for electrolyte access. Randomly arranged hexagonal CoOOH sheets are developed using cathodic EPD to fulfill the requirements of high capacitance and rate performance. In addition to the amount of electrolyte-accessible surface area, electroactive sites available for charge storage and redox reaction should be considered.
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Fig. 7 Variation in specific capacitance of the bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes associated with the discharge current density. |
As illustrated in Fig. 8, the conductive CoOOH scaffold composed of porous sheet networks is essential for electrically connecting the electroactive sites in Ni(OH)2 nanoparticles to improve the utilization of the active material and mitigate the charge-transfer resistance of Faradaic reaction. In addition, the porous hexagonal sheets allow the penetration of electrolyte through the porous channels in the sheets and thus shorten the diffusion paths in both the solid and liquid phases.
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Fig. 8 Schematic illustration for the enhanced capacitive behavior of porous hexagonal CoOOH sheet with attached Ni(OH)2 nanoparticles. |
Fig. 9 shows the Nyquist plots of bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes at an open-circuit potential of approximately 0.33 V. The CoOOH with attached Ni(OH)2 nanoparticles was prepared in the presence of 1 mM nickel nitrate. In a high-frequency range, the intercept at the Z′-axis is an Ohmic resistance primarily resulting from the electrolyte, active material, current collector, and active material/current collector interface. Ohmic resistance values for the Ni(OH)2, CoOOH, and Ni(OH)2/CoOOH electrodes were measured to be approximately 1.82, 1.10, and 1.31 Ω, respectively. The good electrical conductivity of bare CoOOH electrode is evident from the lower Ohmic resistance. The semicircle in the mid-frequency range can be attributed to the charge-transfer resistance and the electric double-layer capacitance on the surface of active materials. The charge-transfer resistance of bare CoOOH electrode is quite small, an indication of good electrical conductivity. The good conductive framework allows for fast electron conduction from the current collector to the active sites to facilitate the Faradaic reactions. Thus, the charge-transfer resistance of CoOOH with attached Ni(OH)2 electrode could be considerably reduced as compared with bare Ni(OH)2 electrode. In addition, a straight line inclined at a finite angle from the vertical is observed for each electrode in the low-frequency range, primarily due to electric double-layer capacitor of the porous electrodes.
Fig. 10 shows the cycle-life stability of bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes. The bare CoOOH electrode shows a very stable cycle life over 3000 cycles, reflecting the high stability of CoOOH in 1 M KOH electrolyte. The bare Ni(OH)2 electrode exhibits a poor stability during repeated charge and discharge cycles. As is well known, α-Ni(OH)2 is a metastable compound with turbostratic structure leading to a poor electrochemical stability in KOH electrolyte. Interestingly, the CoOOH with attached Ni(OH)2 nanoparticles (deposited in 1 mM nickel nitrate) shows a stable cycle-life performance compared with bare Ni(OH)2, about 82% of its initial capacitance remains after 3000 galvanostatic charge and discharge cycles at 10 A g−1. The enhanced cycle-life stability of the composite electrode may be due to the diffusion of Co into host Ni(OH)2 that suppresses the damages of lattices during cycling. In addition, the porous hexagonal CoOOH sheets are randomly deposited on the electrode substrate, leaving space between sheets to accommodate the electrolyte and mitigate the damage of electrode by repeated expansion and contraction of active materials during charge/discharge tests.
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Fig. 10 Cycle-life stability of bare Ni(OH)2, bare CoOOH, and CoOOH with attached Ni(OH)2 electrodes. |
This journal is © The Royal Society of Chemistry 2015 |