Qingzhong Xue*ab,
Yehan Taoab,
Zilong Liua,
Shuangfang Lu*c,
Xiaofang Lia,
Tiantian Wua,
Yakang Jina and
Xuefeng Liub
aState Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao 266580, Shandong, P. R. China. E-mail: xueqingzhong@tsinghua.org.cn; Fax: +86-0532-86981169; Tel: +86-0532-86981169
bCollege of Science, China University of Petroleum, Qingdao 266580, Shandong, P. R. China
cInstitute of Unconventional Oil & Gas and New Energy, China University of Petroleum, Qingdao 266555, Shandong, P. R. China. E-mail: lushuangfang@qq.com
First published on 23rd February 2015
Unconventional energy, such as shale oil and gas, opens up a new avenue for alleviating the pressure on the use of conventional energy, enabling a sustainable development of economy and industry. We firstly explored the mechanism of oil molecules transportation in a nano-sized shale channel by molecular dynamic simulations. It is demonstrated that the competition between the oil adsorption strength to the shale surface and the driving force from gas flooding (N2) plays the dominant role in the oil translocation process in the shale channel. The encapsulated oil molecules would be expelled by gas flooding when the gas pressure reaches a critical value. Besides, it is found that the pressure of the gas flooding, shale channel pore size, N2 amount, temperature and shale component all have an important effect on the translocation process of oil molecules inside the shale channel, whose oil-driving efficiency is characterized by oil displacement distance and oil displacement loss. This work lays a theoretical foundation to achieve effectively and efficiently exploiting oil. Besides, the result may shed light on explaining many industrial processes and natural phenomena in nano-sized channels, including viscous liquid transport or diffusion through membranes, energy conversion devices, biological molecules (hemoglobin, protein, DNA) translocation and so forth.
Shale oil, generally light oil with low viscosity, occurs in adsorption state in nanoscale shale channels, which is a common consequence of the attractive interaction between adjacent oil molecules and the attractive interaction between oil molecules and channel walls. This results in oil molecules being really difficult to transport in shale channels without the assistance of an external driving force. Water flooding and gas flooding are common external driving force in bulk systems. However, since oil recovery from water flooding relies on spontaneous imbibition of water to expel oil from the matrix into the fracture system. In oil- or mixed-wet shale reservoirs, the capillary driving force for the spontaneous imbibition process is weak, and therefore the water flooding oil recovery efficiency is low.15 Gas flooding is not restricted by the wettability of shale surface because the interaction between gas molecules and shale reservoirs is much weaker. Therefore, gas flooding may be an effective method to exploit shale oil.
The diameter of pores in shale oil sediments ranges from only a few nanometers to a few micrometers, which means the transport process of shale oil in a shale system is different from that in a bulk system due to the high surface-to-volume ratio in shale channels. This makes the evaluation of the gas driving oil transport process inside shale channels using conventional laboratory techniques a challenging problem. In addition, because of the size restriction, Cauchy and Navier–Stokes equations, which can be used to derive the Poiseuille and other continuum-level flow relations, cannot be applied in nano-sized fluid, thus hindering our further understanding of the mechanism of oil transportation in nano-sized channels. Recently, it has been demonstrated that molecular dynamics (MD) simulation is a powerful method to understand the transport mechanism in nano-sized systems.19–23 For instance, MD simulation has been widely used to study nanofluid, such as water flow inside carbon nanotubes,20,21,24–27 argon transport inside a nanopore19 and surfactant filling carbon nanotubes.22 Furthermore, Yu et al. employed MD simulation to study the transport of water molecules along carbon nanotubes under the driving force of methane molecules.28 Our group has investigated the release of encapsulated molecules from carbon nanotubes using a displacing method by MD simulation.29
In this paper, the mechanism of oil molecules transported in nano-sized shale channel was intensively studied using MD simulations. It is found that the pressure of gas flooding, shale channel pore size, N2 amount, temperature and shale component should all be taken into consideration in the translocation process of oil molecules inside nano-sized channel. The MD simulation provides further information for fundamental understanding of the oil translocation process in nanoscale channels, which is conducive in guiding the oil-displacing gas design, oil recovery enhancement, ore flotation, detergency and printing. Moreover, our investigations hold sway on many biological applications including DNA and RNA transport through cell membrane, gene swapping between the guest and host bacteria through pili, as well as many other fields such as membrane separation of mixtures, gas storage device, electro kinetic micron size channel battery and so on.19,30–34
In our work, silica (Fig. 1(a)) and dodecane (C12H26) (Fig. 1(b)) are selected as typical components of the shale substrate and oil droplet, respectively. The shale channel model was constructed by building a silica supercell with dimensions of 44.217 Å × 43.242 Å × 148.917 Å and digging a 3 nm square hole in the middle of the supercell along the direction of z axis (as seen in Fig. 1(c)). A vacuum of 38 Å was applied along the direction of z axis to eliminate the effect of periodic boundary condition. Then 74 dodecane molecules were inserted into the hollow cavities of the silica supercell near the left end of the channel. To find the thermally stable morphology of oil molecules inside a shale channel and achieve a configuration with minimum potential energy, energy minimization was performed. Due to the mixed-wet silica surface, arousing an attractive force for oil molecules, the oil droplet was intensively adsorbed inside the channel and almost kept its initial shape.14 This minimum energy conformation was used as the initial status in the following MD simulations. The gas flooding, namely, N2 molecules flooding, was initially placed near the opening at left end of the shale channel along the direction of z axis. Six types of N2 boxes with same box parameter but different gas initial pressures were set up to study the “start-up pressure” for N2 driving oil transport in shale channel. A thin silica wall was put at the left side of N2 box to prevent the diffusion of N2 molecules directly into the vacuum phase. The silica channel and wall were kept fixed. The total length of the model was 217.65 Å (see in Fig. 1(d)).
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Fig. 1 (a) Silica surface, (b) dodecane molecule, (c) 3 nm silica channel with 74 oil molecules inside, (d) N2 driving dodecane transport model. |
We then put the model into a NVT ensemble, a fixed time step of 1 fs was used and data were collected every 5 ps. A 2.5 ns simulation time was performed for all calculations. The full-precision trajectory was then recorded, and the results were analyzed. Our MD simulations were carried out using Discover code embedded in the Material Studio software.
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Fig. 3 Dodecane concentration profiles (Gaussian fitting) in final configuration of N2 driving oil transport inside silica shale channel with N2 initial pressure of 0 MPa, 5 MPa, 30 MPa and 50 MPa. |
Compared to not using N2 flooding, oil droplets with a driving force of 5–20 MPa reveal a very small displacement distance (less than 12 Å), which means the driving force coming from these low-pressure N2 flooding is not sufficient to give rise to the transport of oil molecules. An apparent translocation is shown in the 30 MPa model, where the oil center shows a displacement of about 26.827 Å. When the N2 pressure further increased to 40 MPa, the displacement is similar to that at 30 MPa. But there is another obvious growth of oil displacement in the 50 MPa model, with an oil displacement distance of approximately 33.48 Å. The displacement distance witnesses an increase with the ascending N2 pressure, but noticing that 30 MPa has the optimal balance between the oil recovery and economic feasibility among the pressures we tested because higher N2 pressure means higher operation difficulties and the risk of gas storage and transport increased, so we performed all the following discussions based on the 30 MPa model. Of course the start-up pressure is decided by many factors as we discuss below, such as the oil and shale component, the pore size of the channel, temperature and so forth. Therefore, we are only able to give the relation between two factors. For example, the relation between the pore size and the applied nitrogen pressure can be calculated by fixing the pore size and changing the applied nitrogen pressure. So 30 MPa is only the start-up pressure for a 3 nm dodecane shale oil droplet inside 3–5 nm silica channels at 298 K.
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Fig. 4 Snapshops of the dodecane molecules transport process in silica shale channel at (a) 0 ps, (b) 250 ps, (c) 1000 ps, (d) 2000 ps, (e) 2500 ps and (f) 3500 ps. |
The second stage corresponds to the oil droplet translocation process before 1000 ps. With the N2 molecules filling the channel and occupying the cavity space, the oil molecules are gradually expelled from the channel. The oil molecules near the N2 flooding move forward and the adjacent oil molecules continuously moved to the right side of the channel, due to the interaction among oil molecules. The former oil molecules on the right side of the oil droplet near the silica surface become adsorbed during the movement because of the attractive interaction of the silica surface and its cavity would be replaced by the back oil molecules.
Finally, the translocation of oil molecules inside the channel occurred after 1000 ps simulation and the oil molecules start to move to the right side of the channel under the driving force of N2 molecules. It should be noticed that the oil molecules adsorbed on silica surface remain difficult to be expelled by N2 flooding, the main reason is that the strong adsorption energy of silica surface acts as an energy barrier preventing oil molecules near silica surface from running away, thus forming an adsorption layer on the surface of silica, the thickness of which is about one oil molecule size. With an increase of the adsorbed layer, the diameter of the oil droplet becomes smaller during the translocation process and undeniably causes the loss of oil during the exploiting process. Another point that should be noted is that in the whole process, N2 molecules demonstrate poor dissolution ability into the oil molecules because few N2 molecules are observed to diffuse into the oil droplet, which is beneficial to the driving of oil molecules. The pressure of N2 decreases to some extent because of the diffusion of N2 molecules in the channel.
During a 2.5 ns simulation, little oil translocation is observed for the 0 MPa model, in spite of the spread of a small amount of oil molecules on silica surface because of the attractive interaction between the oil molecules and silica surface. For all three kinds of channels, before adding N2 flooding of 30 MPa, the oil displacements are not obvious (less than 15 Å) and demonstrate a slow climbing tendency with the growing of the N2 driving pressure and the displacement distance is quite similar for three kinds of pore size. Whereas, a rather different case is observed when a 30 MPa N2 initial pressure is applied. The oil displacement distance witnesses a significant rise to about 30 Å, almost double that under 20 MPa. The oil displacements of a 3 nm pore at 30 MPa and 40 MPa are similar and this difference can be ignored in our system. In fact, the oil displacement of a 3 nm pore is smaller than that of 4 nm and 5 nm pores under 40 MPa and 50 MPa because of the stronger average attractive interaction between oil molecules and silica channel, which means it is really hard to stimulate the translocation process in small shale channels. The differences of oil displacements are obvious at higher applied pressures. When we further increase the N2 initial pressure, the oil displacement distance in different pores varies differently from each other. The oil displacement in a 3 nm channel with the smallest pore size displays the smallest oil displacement distance and does not see any further increase under higher N2 initial pressure. However, the oil displacement in 4 nm and 5 nm channels displays an apparent increase under higher N2 initial pressure and the biggest (5 nm) channel shows the biggest oil displacement distance.
In addition to the oil displacement distance, we found that the oil displacement loss varies greatly with pore size. The oil displacement loss is defined as the ratio between the number of oil molecules “adsorbed” on the silica surface and the number of total oil molecules in our simulation. It should be pointed out that if over half of the atoms in a single molecule are adsorbed on the silica surface, we consider that this molecule is “adsorbed”. The oil displacement loss of three different pore size models under different N2 initial pressure are shown in Fig. 5(b). The oil displacement loss witnesses an increasing trend with a decreasing pore size, which means that oil molecules in a smaller pore channel prefer to stay on surface of the silica surface rather than moving under the driving force of the N2 flooding. It is the competition between the average adsorption strength of oil molecules to silica surface and the driving force from the gas flooding plays a significant role on the oil displacement loss. In smaller pore channels, the average adsorption strength of oil molecules to silica surface occupies the dominant status and oil molecules are strongly adsorbed on the silica surface, causing oil displacement loss in the driving process. Whereas, the driving force coming from the N2 flooding reveals its advantage in larger pore channels, in which the average adsorption strength of oil molecules to silica surface is greatly weakened, thus a smaller oil displacement loss is expected.
From the above discussions, it is identified that the average adsorption strength of oil molecules to the shale surface has a great influence on the oil transport process. We calculated the interaction energy between oil molecules and shale channels to evaluate the average adsorption strength of oil molecules, and it could be calculated as follows:
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Fig. 6 Average adsorption strength of oil molecules to different shale channels under N2 pressure from 0–50 MPa. |
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Fig. 7 Final configurations of N2 driving transport in 3 nm silica shale channel with N2 number of (a) 150, (b) 300, (c) 450, (d) 600 and (e) 750. |
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Fig. 8 Oil displacement inside a 3 nm silica shale channel after N2 driving with 30 MPa N2 initial pressure as a function of simulation time under different temperatures. |
As shown in Fig. 8, a higher temperature is beneficial to stimulate the oil molecules translocation in the same channel under the same N2 pressure. The oil droplet was initially observed a displacement distance of 2 Å at ∼250 ps during the driving simulation for the temperature of 298 K, while this displacement distance was generated at 25 ps with the temperature of 498 K, almost 10 times faster than that of 298 K. From 250 ps to 2500 ps, the higher the temperature is, the more the oil center displacement distance is when reaching the same simulation time. After 2.5 ns simulation, the oil center displacement is 26.827 Å, 28.437 Å, 31.827 Å, 42.317 Å and 52.827 Å for the temperature of 298 K, 348 K, 398 K, 448 K and 498 K, respectively. Higher temperatures cause higher oil displacement distances which is conducive to enhance the yields and velocity of oil recovery. It is possibly attributed to the higher kinetic energy of the fluid, which cause the instability of oil molecules thermodynamically,46 as we can observe from the molecular dynamic trajectories. This explanation is in agreement with transport of water molecules in carbon nanotubes at higher temperatures.27
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Fig. 9 Final configurations of oil molecules inside (a) silica, (b) calcite and (c) dolomite channels after N2 driving. |
It was found that distinct oil transport happened for silica and calcite channels, indicating that the N2 flooding is capable of impelling oil molecules and moving in these two channels. For a silica channel, the oil center displacement distance is appropriate 26.827 Å, while it is much shorter in a calcite channel and reaches about 11.3 Å at the end of the simulation. On the countrary, for oil droplet in a dolomite channel, the oil center almost keeps its position during the whole simulation, except for some spreading of oil molecules to the dolomite surface.
The different oil transportation properties should be ascribed to the different interaction between oil molecules and shale channels. Here, the interactions are calculated using eqn (1). The dolomite component showed the strongest interaction energy of 359.1 kcal mol−1 and it is followed by calcite component of 275.12 kcal mol−1. However, the silica substrate holds the slightest interaction energy of only 43.98 kcal mol−1. It is obvious that the higher the interaction energy is, the harder the translocation process is, the stronger the oil adsorption strength to shale surface is, and so the critical pressure of gas flooding to transport oil molecules inside shale channel is larger. In other words, the start-up pressure of oil transportation inside the dolomite shale channel is the largest, when the sizes of the shale channels are the same.
Footnote |
† Electronic supplementary information (ESI) available: It contains a figure and a video, Fig. s1: oil concentration profile in final configuration of N2 driving oil transport in shale channel with N2 initial pressure of 0 MPa, 10 MPa, 20 MPa and 40 MPa. Video S1: MD simulation showing 2.5 ns simulation of 30 MPa N2 flooding driving oil molecules in a 3 nm silica channel. See DOI: 10.1039/c4ra16682e |
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