An-Qi Wang,
Xiu-Ling Wu,
Jun-Xia Wang*,
Hui Pan,
Xiao-Yun Tian and
Yu-Lin Xing
Faculty of Materials Science and Chemistry, Engineering Research Center of Nano-Geomaterials of Ministry of Education, China University of Geosciences, Wuhan 430074, China. E-mail: jxwyqh@sina.com; Fax: +86-27-87407079; Tel: +86-27-87407079
First published on 12th February 2015
A new spinel-style S2O82−/ZnAl2O4 solid acid catalyst was prepared by sol–gel method. The catalytic performance was evaluated by the esterification of n-butyl acetate. The structure, morphology and acidity of the samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), Field emission scanning electron microscopy (FE-SEM), N2 physisorption, X-ray photoelectron spectroscopy (XPS) and NH3 temperature programmed desorption (NH3-TPD). The results showed that the catalytic performances were significantly affected by the calcination temperature. S2O82−/ZnAl2O4-600 exhibited the highest catalytic activity of 91.7% under the optimum reaction conditions. The characterization showed that the mesoporous structure S2O82−/ZnAl2O4-600 maintained the well crystallinity of spinel as well as the spinel-style carrier in the sulfidation and recycling.
Spinel-type oxide has drawn great attention for catalytic reactions because of its desirable properties, such as single crystal shape, high thermal stability and well diffusion, etc.6–9 A nanosized sulfated ZnFe2O4 catalyst with highly ordered mesoporous was found to be highly active towards commercially important fine chemicals.10 The high specific surface area SO42−/CoFe2O4 solid acid with the spinel as carrier displayed the excellent activity in the synthesis of ethyl acetate.11 Nevertheless, the literature on the catalytic applications of S2O82−/ZnAl2O4 catalyst is scanty. In our previous studies, the composite catalysts of Al-based catalysts have been developed and studied in terms of the catalytic activity and reusability, which performed the high catalytic activity and excellent stability.12–14 Therefore, the ZnAl2O4 spinel may be a promising carrier for solid acid.
In this work, a series of S2O82−/ZnAl2O4-T were prepared and evaluated by the esterification of n-butyl acetate. The influences of synthesis conditions on the catalytic activities were studied. In addition, the reaction conditions and catalyst recyclability were also performed in detail. Furthermore, the structure, morphology and acidity of the catalyst were characterized by XRD, FE-SEM, N2 physisorption, FT-IR, NH3-TPD and XPS techniques. Some valuable evaluations for the S2O82−/ZnAl2O4 in this paper have some referential value in the design of a novel ZnAl2O4 carrier for SO42−/MxOy solid acid synthesis.
Crystallite sizea (nm) | |||||
---|---|---|---|---|---|
400 | 500 | 550 | 600 | 650 | |
a From Debye–Scherrer equation using the width (at half maximum) of [3 1 1] line.b The synthesis condition: calcination temperature was 600 °C; the concentration of (NH4)2S2O8 solution was 1.50 mol L−1. | |||||
ZnAl2O4-T | — | — | 7.23 | 17.99 | 25.82 |
S2O82−/ZnAl2O4-Tb | 5.83 | 8.69 | 19.28 | 20.72 | 27.62 |
Fig. 1(b) clearly shows the XRD patterns of S2O82−/ZnAl2O4-600 with different impregnation concentration. It is noteworthy that all the catalysts appear the strong diffraction peaks of spinel (JCPDS File no. 05-0669). The well crystallization indicates that the spinel carrier perform the advantages of single crystal shape and stable structure with different impregnation concentration. Besides, the XRD patterns of used S2O82−/ZnAl2O4-600 in Fig. 1(b) show no change in the crystallinity by comparing to the fresh catalyst, indicating the stable structure in recycling test.
FE-SEM images in Fig. 2 display the S2O82−/ZnAl2O4-T with different calcination temperatures. The irregular agglomerations are apparently appeared on the surfaces of S2O82−/ZnAl2O4-400, S2O82−/ZnAl2O4-500 and S2O82−/ZnAl2O4-650, which may be one reason of their low catalytic activities. The S2O82−/ZnAl2O4-550 and S2O82−/ZnAl2O4-600 show the morphology with flat blocks. By comparison, S2O82−/ZnAl2O4-600 is composed of porous structures, which is assembled by numerous nanoparticles. Similarly, the fresh S2O82−/ZnAl2O4-600 (Fig. 2(f)), impregnated with 1.50 mol L−1 (NH4)2S2O8 solution, performs the porous structures. Correspondingly, the specific surface area, mean pore diameter and pore volumes are investigated by N2 adsorption analysis in Fig. 3. The N2 adsorption/desorption isotherms correspond to the IV isotherm with a hysteresis loop in the low relative (P/P0) range of 0.4–1, which are typical for mesoporous materials. The surface area and average pore diameter are 18.776 m2 g−1 and 8.864 nm, respectively. Similar porous structures can be observed in high active SO42−/TiO2 catalysts.5 These porous structures of S2O82−/ZnAl2O4-600 may be beneficial to its high catalytic activity. Besides, the used S2O82−/ZnAl2O4-600 catalyst in Fig. 2(g) maintains the agglomerate nanoparticles as the fresh catalyst.
![]() | ||
Fig. 3 N2 adsorption–desorption isotherms and pore-size distributions of S2O82−/ZnAl2O4-600 (impregnated with 1.50 mol L−1 (NH4)2S2O8 solution). |
Fig. 4 records the FT-IR spectra of the ZnAl2O4-600 carrier, S2O82−/ZnAl2O4-600 solid acid catalyst and recycling catalyst. It can discern that three bands (around 672, 556 and 493 cm−1) appeared in all the samples are consistent with characteristics of Al–O stretching vibrations, Zn–O stretching vibrations and Al–O bending vibrations in the crystal structure of ZnAl2O4 spinel, respectively.17 The result confirms that the spinel structure is formed in all the prepared samples, which is in agreement with the XRD analysis. Compared with ZnAl2O4-600 carrier, there are distinguishing absorption peaks between 900 and 1400 cm−1 in sulfated catalyst and recycling catalyst. The additional absorption peak characterizes the sulfate groups on the surface which are related to catalytic activity. The three bands at 982, 1103 and 1145 cm−1 are assigned to the stretching vibration of S–O. The bands at 1220 and 1398 cm−1 are assigned to the stretching vibration of SO.18 The existences of S
O and S–O bonds contribute to the coordination of the inorganic chelating bidentate sulfate ion with surface metal cation.19 The recycling catalyst also displays the similar peaks belonged to spinel structure and sulfate groups, indicating that the S2O82−/ZnAl2O4-600 catalyst has the advantage of structure stability in recycling test. This result is in agreement with the XRD analysis. In addition, the band around 1627 cm−1 is assigned to the bending modes of the –OH group.
![]() | ||
Fig. 4 FT-IR spectra of ZnAl2O4-600 carrier, fresh and used S2O82−/ZnAl2O4-600 catalysts (impregnated with 1.50 mol L−1 (NH4)2S2O8 solution). |
As shown in Fig. 5(a), the acid strength distributions of S2O82−/ZnAl2O4-600 and reused catalysts are characterized by the NH3-TPD. The higher of desorption peak temperature represents the stronger of the acid strength. The fresh S2O82−/ZnAl2O4-600 catalyst shows prominent broad peaks in the range of 100 °C to 700 °C, indicating a wide distribution of acidic sites. The two peaks around 190 °C and 350 °C correspond to the acidic site of weak and medium strength, respectively.20 The peak above 500 °C assigns to strong acidic site.21 The area of the NH3 desorption curve shown in Fig. 5(b) is in proportion to the content of the corresponding acid sites. It is clearly found that the number of acid sits decreases in the used catalysts, which may be the one of reasons for its deactivation in recycling test.
![]() | ||
Fig. 5 NH3–TPD curves and areas for fresh and used S2O82−/ZnAl2O4-600 (impregnated with 1.50 mol L−1 (NH4)2S2O8 solution). |
The near-surface chemical valence states are investigated by XPS within a range of binding energies of 0–1100 eV. Fig. 6 shows the whole XPS spectra of S2O82−/ZnAl2O4-600, revealing the strong peaks of Zn, O, C, S, and Al elements.6 Among them, the observed C element is due to carbon tape from XPS instrument itself. The binding energy of Al 2p at 74.9 eV suggests the presence of Al3+ cation. XPS spectrum of the Zn shows two outstanding peaks are located at 1021.8 eV and 1045.2 eV, corresponding to Zn 2p3/2 and Zn 2p, respectively.22 In addition, the S 2p3/2 peak at 168.95 eV is ascribed to the sulfur oxidation state of +6 which plays an essential role on the formation of the acidity structure.23,24 The suction-induced complex SO improves the electron-accepting ability of the metal atoms, contributing to the formation of supper acid. This result is consistent with the special bands in the range of 900–1400 cm−1 in IR analysis. The surface sulphur content is 5.97% (atomic ratio), which is the quantitative estimated by means of XPS.
The influence of impregnating concentration indicates that the catalytic activities are enhanced with increasing the impregnation concentration, reaching a maximum value of 91.7% at 1.5 mol L−1. However, the catalytic activities descend sharply when the concentration further increases. The reason may be that excess sulfate groups covering the surface make the acidity of solid acid decrease.25 Thus an appropriate concentration of 1.5 mol L−1 is favorable for high catalytic activity.
Table 2 shows the effects of reaction conditions on catalytic activities, including the molar ratio, catalyst amount and reaction time. The molar ratio of acetic acid to n-butanol has a significant influence on the esterification efficiency. Stoichiometrically, the molar ratio of acetic acid to n-butanol is 1:
1. Nevertheless, the excess n-butanol is used to promote the equilibrium to the direction of producing the ester. Accordingly, it is clearly seen that the esterification efficiency of S2O82−/ZnAl2O4-600 increases with increasing the molar ratio of acetic acid to n-butanol from 1
:
1 to 1
:
3. However, a mass of n-butanol may dilute the concentration of acidity and slow down the reaction.26 Therefore, it witnesses a slight downward trend in the esterification efficiency when the molar ratio exceeds 1
:
3. Therefore, the molar ratio of 1
:
3 is optimum to achieve a high yield.
Catalyst | Amountb | Time (h) | a![]() ![]() |
Esterification efficiency (%) |
---|---|---|---|---|
a The synthesis condition: calcination temperature was 600 °C; the concentration of (NH4)2S2O8 solution was 1.50 mol L−1.b The amount was calculated on the basis of total weight of the reactants.c The molar ratio of acetic acid to n-butanol. | ||||
S2O82−/ZnAl2O4-600a | 1.55 | 3.0 | 1![]() ![]() |
56.1 |
1.55 | 3.0 | 1![]() ![]() |
79.5 | |
1.55 | 3.0 | 1![]() ![]() |
91.7 | |
1.55 | 3.0 | 1![]() ![]() |
91.6 | |
1.55 | 3.0 | 1![]() ![]() |
93.0 | |
0.00 | 3.0 | 1![]() ![]() |
38.0 | |
0.37 | 3.0 | 1![]() ![]() |
76.0 | |
0.73 | 3.0 | 1![]() ![]() |
79.1 | |
1.14 | 3.0 | 1![]() ![]() |
85.4 | |
1.85 | 3.0 | 1![]() ![]() |
91.4 | |
2.21 | 3.0 | 1![]() ![]() |
91.7 | |
1.55 | 1.5 | 1![]() ![]() |
77.9 | |
1.55 | 2.0 | 1![]() ![]() |
81.3 | |
1.55 | 2.5 | 1![]() ![]() |
86.9 | |
1.55 | 3.5 | 1![]() ![]() |
91.0 | |
1.55 | 4.0 | 1![]() ![]() |
91.4 | |
ZnAl2O4-600 | 1.55 | 3.0 | 1![]() ![]() |
45.2 |
![]() |
||||
S2O82−/ZnAl2O4-600a catalyst recycling experiments | ||||
Run 1 | 1.55 | 3.0 | 1![]() ![]() |
91.7 |
Run 2 | 1.55 | 3.0 | 1![]() ![]() |
82.6 |
Run 3 | 1.55 | 3.0 | 1![]() ![]() |
72.3 |
Run 4 | 1.55 | 3.0 | 1![]() ![]() |
65.7 |
Run 5 | 1.55 | 3.0 | 1![]() ![]() |
58.9 |
The results of catalytic activities with the various catalyst amounts from 0 to 2.21% are demonstrated in Table 2. The esterification efficiency is 38% when the reaction is carried out without catalyst. The esterification efficiency shows an apparently upward trend with the catalyst amount increasing from 0 to 1.55 wt%. Afterward, the reaction experiences stable esterification efficiency about 91% when the catalyst amount exceeds 1.55 wt%. The reason may be that the excess acid amount might promote the reverse reaction at the mean time.27 Thus, 1.55 wt% is sufficient for the esterification reaction.
The effect of reaction time on the esterification efficiency is shown in Table 2. On the initial stage of 3 h, the esterification efficiency grows rapidly with prolongation of the reaction time. Within 3 h, 91.7% esterification efficiency is achieved. Then, the esterification efficiency is noticed to be stable at around 91% because of the attainment of equilibrium. The optimum reaction time is considered to be 3 h, with the maximum esterification efficiency of 91.7%.
The catalytic activity of ZnAl2O4-600 is performed as the blank experiment. By comparison, it is found that the ZnAl2O4-600 shows lower catalytic activity with 45.16% efficiency. However, the S2O82−/ZnAl2O4-600 catalyst exhibits high catalytic activity with above 90% efficiency.
For the recycling test, the catalyst was filtered after completion of reaction and dried at room temperature without further treatment. Then, the dried catalyst is used for the next recycling experiment with fresh reaction. As shown in Table 2, the catalyst shows an inevitable decrease in catalytic activity after 5 times recycling. The deactivation presumably is owing to the adsorption of organic groups on the surface as well as the reduction of the catalyst amount. Besides, the XRD and FT-IR analyses of the reused catalyst demonstrate that S2O82−/ZnAl2O4-600 has the advantage of structure stability in recycling test.
Table 3 shows the comparison of S2O82−/ZnAl2O4-600 with S2O82−/ZnO-600, S2O82−/Al2O3-600 and other reported solid acid catalysts. The S2O82−/ZnAl2O4-600 catalyst perform the higher catalytic activity than the S2O82−/ZnO-600 and S2O82−/Al2O3-600 catalyst with simple oxide carrier. The catalytic activity of S2O82−/ZnAl2O4-600 is comparable with the series of SO42−/TiO2 and SO42−/ZrO2 catalysts in esterification reactions.28–32 However, crystal structure transformation was commonly observed in the synthesis and modification of SO42−/TiO2 and SO42−/ZrO2, which affected their catalytic performances.3,4 Notably, ZnAl2O4 as a new carrier of solid acid exhibits the advantages of the simpler crystal and excellent crystal structure stability in present work.
Catalyst | Reaction conditions | Esterification efficiency (%) | Ref. | ||
---|---|---|---|---|---|
a![]() ![]() |
Amountb (wt%) | Reaction time (h) | |||
a The molar ratio of acetic acid to n-butanol.b Catalyst amount is calculated on the basis of total weight of the reactants. | |||||
S2O82−/ZnAl2O4-600 | 1![]() ![]() |
1.55 | 3 | 91.7 | Present work |
S2O82−/ZnO-600 | 1![]() ![]() |
1.55 | 3 | 52.9 | Present work |
S2O82−/Al2O3-600 | 1![]() ![]() |
1.55 | 3 | 79.3 | Present work |
S2O82−/ZrO2 | 1![]() ![]() |
12 | 2 | 91.8 | 28 |
S2O82−/ZrO2–CeO2 | 1![]() ![]() |
12 | 2 | 96.6 | 28 |
Sulfated TiO2 | 1![]() ![]() |
12.09 | 2.5 | 92.2 | 29 |
SO42−–TiO2 | 1![]() ![]() |
2 | 0.75 | 60.1 | 30 |
SO42−–Ce0.02/TiO2 | 1![]() ![]() |
2 | 0.75 | 97.1 | 30 |
SO42−/TiO2–Zr–La | 1![]() ![]() |
4.88 | 0.5 | 85 | 31 |
Ti(SO4)2 | 1![]() ![]() |
5.15 | 2 | 90.22 | 32 |
S-TiO2/MCM-41 | 1![]() ![]() |
5.15 | 2 | 87.62 | 32 |
This journal is © The Royal Society of Chemistry 2015 |