Yinan Shena,
Zhen Huaa,
Lei Zhangb and
Xiaopeng Hao*b
aSchool of Physics, Shandong University, Jinan, 250100, P.R.China
bState Key Lab of Crystal Materials, Shandong University, Jinan, 250100, P.R.China. E-mail: syn_sdu@163.com; Tel: +86-0531-88366218
First published on 6th February 2015
The objective of this work is to prepare new network sodium titanates ceramics (N-STC) via a common ceramics fabrication method and to evaluate the influence of a bioglass additive and sintering temperature on the mechanical properties and biological activity of N-STC. Samples with different concentrations of bioglass were prepared at 900–1050 °C. The crystal structure and morphology of the materials were characterized by powder X-ray diffractometry (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The porosity was investigated by a conventional liquid substitution method. Hardness and fracture toughness were determined by using the Vickers indentation method. As a preliminary biological evaluation, vitro simulated body fluid (SBF) tests were carried out using the Kokubo method. It was found that the bioglass additive and the sintering temperatures significantly affect the structure and performance of N-STC. The best performance was obtained by sintering the network sodium titanates (ST) together with 15 wt% bioglass at 950 °C. The porosity of the material is 82.75% and bending strength is 40.2 MPa. These N-STC samples with low cytotoxicity were immersed in SBF for 7 days, and covered by calcium titanate (CT) together with hydroxyapatite (HAP), indicating the potential application of this material in tissue engineering.
It is common sense that the liquid-phase sintering route by using glasses as sintering additives is an effective way to improve the mechanical properties of bioceramics.13–16 The bioglass additives can promote sintering process via additional diffusion mechanisms such as dissolution/precipitation, capillary forces, and particle rearrangement owing to formation of liquid-phase at low sintering temperatures. The porous bioceramic with high mechanical properties plays an important role in determining the degree and rate of bone ingrowth. The interconnectivity, porosity, and pore size are three key parameters.17 To favor cellular and vascular penetration which ensures bone ingrowth inside pores, the porous architecture of material must be well controlled, and particularly the pores must interconnects closely. To obtain a ceramic body with high porosity, various methods have been used. Adding the pore-forming combusting organic material (e.g., polyethylene glycol (PEG), rosin18,19) during sintering process can efficiently generate free spaces and voids inside the resulting body. Other compounds can also be used as pore-forming agents. Fang et al.20 pointed out that CaSO4 can decompose into CaO with smaller size in air above 1220 °C and then the pores formed. Lee et al.21 fabricated hydroxyapatite (HAP) bioceramics with the porosity of 75% and compressive strength of 0.94 MPa. The camphene-based freeze casting method produced three-dimensionally interconnected pore channels by removing the frozen vehicle network via sublimation. Recently, Huang et al.22 obtained CaSiO3 bioceramics with interconnected lamellar pores and macro-channels of pores by an ice/fiber-templated method.
Up to now, to meet with the growing demands of bioactive materials, bioceramics were extensively investigated for the reconstruction and repair of diseased or damaged part of human body. Li et al.23 studied the influence of fluoride additions on biological and mechanical properties of glass-ceramics and found that it suffers from low bending strength of 26.74 Mpa. β-TCP bioceramics were also widely used as bone replacements in the fields of oral and plastic surgery. However, it is well known that the low mechanical behavior of β-TCP bioceramics is the main limitation in load-bearing applications.24 In order to promote the progress in the implant materials, for which they must possess high mechanical properties escaping the breakage in collision, high porosity allowing 3-dementional proliferation for cells, and good biological activity determining the degree and rate of tissues ingrowth, we should pay more attention on the synthetic methods obtaining well-behaved materials. Herein, we design the synthetic project to prepare ST bioceramics with high porosity, excellent interconnection, good biological activity, and high mechanical properties. Effects of bioglass additive and sintering temperature on properties of N-STC were investigated here. And this study could also provide a more comprehensive understanding for the mechanism of the porous materials formation and help to determine the optimum bioceramics for use as implant materials that must have enhanced mechanical performance and better biochemical properties. This simple and efficient approach can be considered to be a facile, controllable, and generic way for preparing advanced bioceramics.
The bioglass was prepared by the melt-quenching method. The chemical composition of the glass is 7.0 SiO2-43.4 B2O3-3.7 P2O5-3.2 Al2O3-35.0 CaO-7.7 Na2O (wt%). The raw materials were extensively mixed, placed in a platinum crucible, and heated to 1150 °C for 2 h. Subsequently the melt was rapidly quenched in water. The obtained sample was dried, milled with dehydrated alcohol, and sieved to obtain particles with size less than 64 μm.
0.1 g N-STC samples were accurately weighed and soaked in the SBF of 100 mL, and then were put into constant temperature control rotary table with speed of 170 rpm at 37 ± 0.5 °C. The samples in SBF were filtered for a certain time, and the ion concentration such as Ca, P, and pH value of the filtrates were determined. The samples were refreshed by acetone and then dried at room temperature in the air.
| S = 3PL/2bd2 |
| 2Na2Ti3O7 → Na2Ti6O13 + Na2O↑ |
| Na2Ti6O13 → 6TiO2 + Na2O↑ |
Therefore, the optimized sintering temperature of 950 °C for N-STC is adopted in this work.
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| Fig. 2 SEM images of as-prepared Na2Ti3O7 nanobelts (a), ST nanorods calcined at 950 °C (b), the cross section of N-STC samples (c), and the high magnification figure of N-STC samples (d). | ||
| Bioglass content (wt%) | Sintering temperature (°C) | Porosity (%) | Bending strength (MPa) |
|---|---|---|---|
| 40 | 1000 | 32.5 | 38.2 |
| 30 | 1000 | 65.56 | 61.4 |
| 15 | 1000 | 72.78 | 56.2 |
| 5 | 1000 | 83.95 | 45.3 |
| 40 | 950 | 40.3 | 37.8 |
| 30 | 950 | 75.23 | 51.0 |
| 15 | 950 | 82.75 | 40.2 |
| 5 | 950 | 90.21 | 34.8 |
| 10 | 900 | 86.23 | 24.4 |
The porosity and bending strength are controlled by changing the fabrication process, such as molding process, bioglass content, and sintering temperature, etc. To address this problem, slurry suction filter molding process was adopted, which could enhance the uniform distribution of bioglass and nanobelts. Fig. 3 shows the SEM images of the N-STC samples sintered at 950 °C with different content of bioglass. Fig. 3a and b shows the SEM graphs of N-STC samples with 15% bioglass content. As we can see, there are a lot of bioglass bead in ST rods combination position including point combination, line combination, and plane combination, which helps to promote the formation of network structure, like metal welding. That is to say, the connection of ST rods with each other is facilitated by the presence of bioglass liquid phase. This may be due to the mechanical bite force and the liquid phase surface tension during the suction filter molding process. However, with increasing the amount of bioglass addition, a clear decreasing trend was observed in mesh size and porosity, even destroying the network structure. The excess of bioglass leads to rods orientation arrangement (Fig. 3c and d). The formation of continuous and strong network between the ST rods could be the main reason accounting for the increased mechanical strength. Therefore, appropriate bioglass content is a key factor.
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| Fig. 3 The SEM graphs of the N-STC samples sintered at 950 °C. (a) Bioglass content of 15% (b) bioglass content of 15% at high magnification (c) bioglass content of 30% (d) bioglass content of 40%. | ||
Sintering temperature is one of the key factors to control the network structure. As sintering temperature was increased from 950 °C to 1000 °C, the ST green body contracts and the mechanical strength increases for all resulting samples. The green body contraction of N-STC differs from those of common ceramics, which are mainly due to the capillary force and the particle rearrangement. Fig. 4 shows the principle of the formation of N-STC. ST changed from belts to hexagonal rims and then to cylinder and the bioglass melting to liquid phase with the increase of sintering temperature. At the same time, ST rods tend to orientation arrangement with the action of bioglass liquid, which results in the forming of small mesh and improvement of the mechanical strength. With increasing the sintering temperature, more bioglass bead melted in point combination, line combination, and plane combination, welding the junctions and connecting the ST rods into a network. The circular structure can be found in all rods junction at high temperature, which indicated that this network structure is very strong and has bigger surface area than other structures.
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| Fig. 4 Schematic of the formation of N-STC (a) Na2Ti3O7 nanobelts (b) N-STC sintered at 900 °C (c) N-STC sintered at 950 °C (d) N-STC sintered at 1000 °C. | ||
| Ion concentration (mg L−1) | ||||||||
|---|---|---|---|---|---|---|---|---|
| Na+ | K+ | Mg2+ | Ca2+ | Cl− | HCO32− | HPO42− | SO42− | |
| SBF | 142.0 | 5.0 | 1.5 | 2.5 | 147.9 | 4.2 | 1.0 | 0.5 |
| Blood plasma | 142.0 | 5.0 | 1.5 | 2.5 | 103.0 | 4.2 | 1.0 | 0.5 |
Fig. 5a shows the evolution of pH values of the fluid after ST nanobelts, N-STC, and ST porous ceramics were immersed in the SBF. The pH of SBF is 7.4. However, an obvious variation of pH values of the samples is observed after the ceramics were immersed into SBF. The pH values of the samples increases with immersing time. The pH value increases very quickly at the beginning and then reaches a plateau after certain immersing time. After being immersed in SBF for 80 h, the pH values of the samples are 8.5, 8.2, and 8.0 for ST fibers, N-STC, and ST porous ceramics, respectively. The concentration of Ca and P in SBF vs. time curves is shown in Fig. 5b. As we can see, the concentrations of Ca and P decrease with immersing time. Moreover, decrease of ionic concentrations is more pronounced for N-STC samples due to the higher degree of bioactivity. In conclusion, this phenomenon indicates that 3D porous network can increase biological activity than that of ST porous ceramics. Fig. 5c and d shows the SEM images of the surfaces of N-STC with the content of bioglass of 15% before and after soaked in SBF for 7 days. It is clearly that some particles are formed after immersed in SBF for 7 days. And these particles with size ranging from 80 to 300 nm are homogeneously dispersed on the on the surface of N-STC.
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| Fig. 5 The evolution of pH (a) and Ca2+, P5+ (b) in SBF and SEM micrographs of N-STC before (c) and after (d) immersion in SBF for 7 days. | ||
Fig. 6 shows the XRD patterns of N-STC with the content of bioglass of 15% before and after immersed in SBF for 7 days. Before soaking, the XRD patterns of the sample corresponded to the phases Na2Ti6O13. After soaking for 7 days, the XRD patterns of sample show the diffraction peaks at 2θ values of 33.25, 47.62, 59.43, and 69.13° corresponding to the pure CaTiO3 with perovskite phase (JCPDS: 42-0423, CT). Meanwhile, the weak but clear peaks of HAP are found at 2θ values of 31.77, 32.19, 39.81, 46.71, and 54.44° corresponding to the presence of HAP. So we conclude that the CT and HAP are formed on the surface of N-STC.
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| Fig. 6 The XRD patterns of N-STC before (b) and after (a) immersion in SBF for 7 days. ● Na2Ti6O13, ▼ perovskite CaTiO3, ★ Ca10(PO4)6(OH)2. | ||
There are three points for explaining the reason why the CT and HAP can be easily formed on the surface of N-STC. Firstly, the Ti–OH functional group can be formed on the surface of N-STC. When N-STC immersed in SBF, the N-STC exchanges the Na+ ions from the surface with the H3O+ ions in the fluid to form Ti–OH groups on its surface. And consequently, these Ti–OH groups incorporated with the calcium ions from the fluid to form CT. The process promoting the nucleation of CT can be described as followed reaction equations:6
| In SBF: Ti–O–Na + H2O → Ti–OH + NaOH |
| Ti–O–Na + H3O+ → Ti–OH + Na+ + H2O |
| Ti(OH)4 + Ca2+ + 2OH− → CaTiO3 + 3H2O |
The CT can significantly speed up the formation of bone calcium phosphate,29 which has an enhanced effect on the proliferation and differentiation of osteoblasts under isolated conditions and improved alkaline phosphatase activity and relative protein content. It is more conducive to osteoblasts adhesion and proliferation without toxic effects on osteoblasts.30
After a long soaking period, Na+ leads to the increase of the OH− concentration and consequently an alkaline environment. This alkaline environment can also promote the nucleation of HAP. Further, the CT can provide a positive surface charge that interacts with the negatively charged phosphate ions in the fluid to form HAP on the surface of CT. HAP can directly bond to the bone and is regarded as the most stable material for hard tissue replacement implants.31 The process can be described as the following equation:
| 10Ca2+ + 6PO43− + 2OH− → Ca10(PO4)6(OH)2 |
To further elucidate the composition in the surface layer, the samples are characterized by EDX and FT-IR analysis. Fig. 7 shows the EDX spectroscopy determining the elemental distribution and composition. We selected a small area of a single ST rod in N-STC immersed in SBF for 7 days as the analysis region as shown in Fig. 7(a). As displayed in Fig. 7(b)–(e), Ti, P, O, and Ca elements in the testing region with even distribution are detected in the surface layer. All elements are homogeneously distributed in the covering layer. Fig. 8 shows the FT-IR spectra of N-STC samples before and after immersed in SBF for 7 days. As observed, the absorption bands below 700 cm−1 are assigned to Ti–O of ST and CT. New absorption band 972 cm−1 can be recognized at 972 cm−1 after immersed, which was caused by the symmetric stretching vibration of PO43− group and indicated the formation of HAP. The HAP also generated the characteristic –OH band at 3385 cm−1.
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| Fig. 7 The SEM of N-STC with the content of bioglass of 15% immersed in SBF for 7 days (a) and corresponding EDS maps. (b) Ti K map, (c) O K map, (d) P K map, (e) Ca K map. | ||
Secondly, the surface of ST is negatively charged. The ST nanobelts were fabricated by strong alkaline hydrothermal method, which resulted in a large amount of hydroxyl groups on the surface of nanobelts. The hydrogen ions lose easily due to the strong polarization effect of titanium ions, which decreases the number of hydroxyl groups on surfaces:
| –Ti–O–H ⇔ –Ti–O− + H+ |
Fig. 9 shows the evolution of Zeta potential by varying pH values. Isoelectric points were 4.2 and 6.3 for the ST nanobelts and ST rods, respectively. As the pH value is beyond 6.5, ST (Na2Ti3O7 and Na2Ti6O13) is negatively charged and the Zeta potential is inversely proportional to pH value. When pH is higher than 8, the Zeta potential is nearly unchanged with a minimum of −71.6 mV for Na2Ti3O7 and −63.07 mV for Na2Ti6O13, respectively. The ST particles are negatively charged due to hydroxyl groups on the surface of the particles under the lower pH value solution. However, ST particles have negatively charged because of losing hydrogen ions from surface of particles under high pH value solution. A chemical reaction occurs on the surface of particles, which can be described by the following equation.
| –Ti–OH + H+ ⇔ –Ti–OH+2 |
| –Ti–OH + OH− ⇔ –Ti–O− + H2O |
The Zeta potential vs. pH curves move rightward after ST nanobelts were sintered, as shown in Fig. 9; the isoelectric pH value changes from 4.2 in ST nanobelts to 6.3 in calcined ST nanobelts, which results in the formation of negatively-charged surface of ST nanobelts and rods under neutral/alkaline environment. Because CT has positively charged surface, CT and ST could attract each other through electrostatic interaction, and PO43− is preferentially adsorbed from solution to the surface of CT and followed by the adsorption of Ca2+. Then the nucleation of HAP occurred as the adsorption of ions reached a certain level. CT becomes an intermediate between N-STC and HAP.
Thirdly, the surface of CT is rough and N-STC has porous structure. The pores in N-STC improve the growth of bone tissue, which results in biocompatibility between the human-body and artificial materials. The rough surface and porous structure lead to the increase of surface areas, better performance in solubility, and accumulation of ions around the surface. The pores also retard the diffusion of ions. As a result, nucleation of CT preferentially occurred in this region. More Ca2+, TiO32−, and PO43− ions are required for growth of the nuclei, and these Ca2+, TiO32− and PO43− ions diffuse from solution toward the nuclei. For bigger pores and cracks, Ca2+, TiO32−, and PO43− ions can easily get through the concentration gradient region, which improves the formation of stable crystal layers.
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| Fig. 10 Images of SiHa cell incubated with N-STC samples for 0 h (a), 4 h (b), 8 h (c), 12 h (d), 24 h (e) and (f). | ||
| This journal is © The Royal Society of Chemistry 2015 |