Lena
Altmann
a,
Xiaodong
Wang
b,
Holger
Borchert
c,
Joanna
Kolny-Olesiak
c,
Volkmar
Zielasek
a,
Jürgen
Parisi
c,
Sebastian
Kunz
*a and
Marcus
Bäumer
a
aInstitute of Applied and Physical Chemistry and Center for Environmental Research and Sustainable Technology, University of Bremen Leobener Str. UFT, D-28359 Bremen, Germany. E-mail: SebKunz@Uni-Bremen.de
bTechnical Electrochemistry, Faculty of Chemistry Technische Universität München, Lichtenbergstrasse 4, D-85748 Garching, Germany
cEnergy and Semiconductor Research Laboratory, Department of Physics, University of Oldenburg, Carl-von-Ossietzky-Str. 9-11, D-26129 Oldenburg, Germany
First published on 17th March 2015
Bimetallic PtSn nanoparticles (NPs) of well-defined size and metal composition were prepared by means of colloidal methods. The mean particle diameter was about 2 nm for all samples irrespective of the Pt/Sn-ratio, which enables a systematic study of the influence of the composition on the catalytic properties while excluding particle size effects. The hydrogenation of crotonaldehyde was investigated as a reaction for which chemoselectivity is known to be a challenging task. Already very low atomic Sn contents (≈10%) were found to lead to a significantly improved activity which may be attributed to an electronic effect of Sn on Pt. For further increasing tin contents the activity decreased gradually. This trend was accompanied by a steady increase in selectivity towards the desired product (crotylalcohol). The results show that the highest crotylalcohol time yields can be obtained by using catalysts with an atomic Sn content of approximately 23%. In contrast, maximum crotylalcohol selectivities are achieved by using catalysts with a high tin content (>50%).
Scheme 1 Overview over the possible reaction pathways for the hydrogenation of crotonaldehyde catalyzed by PtSn nanoparticles. |
For monometallic late transition metal catalysts such as Pt, Rh, Pd the selectivity towards the unsaturated alcohol is often very low and the saturated aldehyde is obtained as the main product.3 The high selectivity towards the undesired CC-bond hydrogenation is attributed to the fact that hydrogenation of the CC bond is thermodynamically favoured in comparison to hydrogenation of the CO group.4 Furthermore, the interaction of CO-groups with pure noble metals is usually weak compared to CC-groups, which makes hydrogenation of the latter more likely.5 Several parameters have been discussed to affect the selectivity such as particle size,2 strong metal support interactions (SMSI),6 metal composition1 or additives like alkyl bromides.7 While the maximum crotylalcohol selectivity reported for gas phase hydrogenation of crotonaldehyde with monometallic Pt catalysts (without SMSI effects) was around 40%,1,2 the selectivity was shown to be enhanced up to 77% by addition of a second metal such as Sn.8 The origin of the selectivity improvement for bimetallic catalysts has been discussed in terms of alloy formation as well as SnOx patches, decorating the noble metal particle surface, both creating new adsorption sites at the interface.3,9,10 SnOx patches at the particle surface are suggested to act as Lewis acid sites which favour coordination of the CO bond to the catalyst surface via the lone pair electrons of oxygen,11 thus enhancing its reactivity.1 Likewise, a charge transfer from Sn to Pt was proposed for PtSn alloys,12 leading to positively polarized Sn which acts as Lewis acid site thus favouring the coordination of the CO bond in analogy to SnOx.1 Besides the formation of new adsorption sites at the surface by Sn and SnOx, an ensemble effect for Sn on Pt was also discussed leading to a dilution of adjacent Pt surface atoms that are capable to activate CC bonds.13 Whether metallic Sn or SnOx is the more relevant species for an effective selectivity improvement is, however, not unequivocally clarified at this point.9,10,14
Even though bimetallic catalysts and their chemoselectivity in the hydrogenation of α,β-unsaturated aldehydes have been intensively studied in the past, systematic studies regarding the effect of the tin content on the selectivity are scarce and results are contradictory.1,13–15 Some authors reported a certain trend for the dependency of activity and selectivity on the catalyst composition,8,13 whereas other authors observed significant deviations from a linear dependency of catalytic properties on the catalyst composition.14,16 These discrepancies may be attributed to the difficulty to prepare nanoparticles (NPs) of well-defined size and chemical composition by conventional catalyst preparation methods. Such methods require the presence of the support material during particle synthesis which however affects the reducibility and nucleation of the metals. As a result, nanoparticle size and composition are strongly influenced by the support.11,13,17 For PtSn catalysts, prepared by conventional techniques that require the presence of a support material, it has been shown that significant amounts of Sn decorate the support surface in a highly dispersed state rather than being incorporated into the particles.18,19 As a consequence, the actual tin content of the bimetallic particles can significantly vary from particle to particle and differ from the overall tin content of the catalyst. These drawbacks of conventional preparation techniques can be overcome by colloidal synthesis. Due to the high control over metal composition and particle size as well as the possibility to deposit the particles on various supports after their preparation, these methods hence exhibit high potential for systematic investigations in heterogeneous catalysis.17,20,21
Herein we present a systematic study regarding the influence of the tin content on the chemoselective hydrogenation properties of bimetallic PtSn nanoparticles (NPs). The applied colloidal preparation method enables to adjust the Sn content of the bimetallic particles over a wide range of compositions, while keeping the particle size constant.20 Similar to other colloidal preparation methods, the synthesis route used in this study requires the presence of organic ligands during synthesis to stabilize the nanoparticles against agglomeration. However, it has been shown previously for monometallic Pt NPs that under steady state conditions the protecting ligands dodecylamine (DDA) do neither affect the activity nor the selectivity in the hydrogenation of crotonaldehyde.22 This finding was related to spillover of the DDA ligands from the particle surface to the support, as the ligands have to compete with the reactant and the reaction intermediates (such as crotonaldehyde and CO) for the adsorption sites on the particles.22 In this way, an influence of the protecting ligands and the particle size on the catalytic properties of the colloidally prepared PtSn NPs can be excluded and changes in the selectivity of the metal nanoparticles can be related exclusively to changes in the metal composition.
Nanoparticles with nominal Pt:Sn metal ratios of 5:1, 3:1 and 1:3 were prepared using the same procedure and adjusting the relative amounts of Sn and Pt precursor. For the catalysts with a metal ratio of 1:1, 3:1 and 5:1 the amount of PtCl4 used was the same (8.5 mg) and the amount of SnCl2·2H2O was adjusted corresponding to the desired ratio. The DDA–PtSn sample with a Pt:Sn metal ratio of 1:3 was prepared using 4.4 mg PtCl4 and 8.7 mg SnCl2·2H2O.
Samples for TEM/EDX measurements were prepared by placing a drop of the supported NP catalysts, previously dispersed in ethanol, on a carbon-coated copper grid (Quantifoil®, Cu 200 mesh). ImageJ (open source software) was used to determine the average particle diameter and the corresponding standard deviation from TEM images for every sample by counting approximately 250 particles.
Sample | Pt loadinga (wt%) | Sn contentb (at%) | Pt/Sn-ratio nominal | Particle sizec as-prepared (nm) | Particle sizec pre-reduced (nm) |
---|---|---|---|---|---|
a Determined from ICP-analysis. b Determined from EDX-analysis. c Determined from TEM-analysis. | |||||
Pt/TiO2 | 0.4 | 0 | — | 1.8 ± 0.3 | 2.1 ± 0.3 |
PtSn(10)/TiO2 | 1.3 | 10 | 5:1 | 2.0 ± 0.3 | 2.6 ± 0.3 |
PtSn(23)/TiO2 | 1.2 | 23 | 3:1 | 1.9 ± 0.3 | 2.1 ± 0.3 |
PtSn(30)/TiO2 | 1.1 | 30 | 1:1 | 2.1 ± 0.3 | 2.6 ± 0.3 |
PtSn(55)/TiO2 | 0.6 | 55 | 1:3 | 2.0 ± 0.3 | 2.2 ± 0.3 |
After successful preparation the colloidal nanoparticles were deposited on TiO2 by impregnation yielding a homogeneous distribution of the nanoparticles over the support material as seen in Fig. 1a, showing a representative TEM image of the as prepared PtSn(55)/TiO2 catalyst (see ESI,† Fig. S1 for all other catalysts).
Fig. 1 TEM images of PtSn(55)/TiO2 (a) before catalysis and (b) after catalysis with pre-reduction in 10% H2 (rest N2) at 230 °C for 1 h. |
After the reductive pre-treatment significant activity and selectivity improvements and a clear trend for the selectivity with respect to the tin content were observed (Fig. 2d and e). In agreement with a previous study the selectivity towards crotylalcohol (Scrotyl) is very low (4%) for monometallic Pt.22 The TOF value of 4.9 × 10−2 s−1 with respect to the conversion of crotonaldehyde is comparable to the value reported previously by another group for colloidally prepared Pt NPs of similar size and studied under similar conditions (2.1 × 10−2 s−1), but supported on SBA15.2 Compared to the monometallic Pt catalyst a pronounced enhancement of activity by almost one order of magnitude was achieved in the present study by addition of only 10% Sn. With further increasing Sn content the activity gradually declined. Whereas the activity showed a maximum at 10% tin and decreased at higher concentrations (see Fig. 2d), the selectivity towards crotylalcohol increased monotonically as the tin content was increased (Fig. 2e). TEM analysis after the reductive pre-treatment revealed a slight increase in particle size but the mean diameter was still within the same range for all catalysts (Table 1). As a consequence, particle size effects on the catalytic properties can be excluded. Likewise, an activity and selectivity enhancement resulting from metal–support interactions induced by the low temperature reduction is unlikely, because activity and selectivity of the monometallic Pt catalyst were not affected by the reductive pre-treatment. As mentioned above, DDA ligands do not alter the catalytic properties of monometallic Pt NPs in the selective hydrogenation of crotonaldehyde under steady state conditions, but are proposed to diffuse from the particle onto the support.22 We therefore conclude that the activity and selectivity enhancements after the reductive pre-treatment can be related to the reduction of Sn, which indicates the necessity of metallic Sn for an effective improvement of the crotylalcohol selectivity. Unfortunately, we cannot further supported this hypothesis by conventional post characterizations as tin readily oxidizes in the presence of any oxygen. Instead in situ XPS would be necessary, which was however not available for this project. Complete reduction of the tin within the particles cannot be assumed to occur in the present case (reduction at 230 °C), because even at temperatures above 500 °C quantitative reduction of Sn in bimetallic PtSn catalysts was reported to be challenging.11,13,26 (To avoid sintering and SMSI effects, which exclude the possibility to assign changes in catalytic properties exclusively to the influence of the Sn content, the reduction temperature was not further increased than 230 °C.)
The observed decrease of the catalyst activity as the Sn concentration was increased from 10% to 55% could be assigned to a dilution of Pt by tin. Rao et al.27 suggested that the surface reaction between adsorbed H and crotonaldehyde (as alkoxide surface intermediate) is the kinetically relevant step in the hydrogenation of crotonaldehyde. A decreasing reaction rate may therefore be attributed to a lower surface concentration of the two reactive intermediates. Different from the adsorption of crotonaldehyde, dissociative adsorption of H2 does occur merely on Pt but not on Sn. We hence relate the Sn-induced decrease of activity above 10% Sn to the loss of Pt surface sites that are prerequisite for the activation of H2. It has been previously shown that low amounts of Sn in combination with Pt lead to a pronounced promotion of the hydrogenation activity of Pt. As this effect has been assigned to an electronic modification of Pt by Sn we conclude the same effect for our sample with a tin concentration of 10%.28–30 The electronic modification leads to a lowering of the binding energies for atomic H and crotonaldehyde as reported in theoretical and experimental investigations.1,12 As a result the reactivity of the adsorbed surface intermediates can be assumed to increase.31
In contrast to the activity, the selectivity increases monotonically with increasing Sn content (Fig. 2e). In Fig. 2f, the TOF values with respect to the formation of the individual reaction products (i.e., the corresponding yield) are given as a function of Sn content. Both, the hydrogenation rate of CC (leading to the formation of butanal) and CO (leading to the formation of crotylalcohol), increase significantly upon addition of low Sn amounts. Interestingly, when the Sn content is further increased the hydrogenation rate of CC decreases together with the overall reaction rate, whereas the hydrogenation rate of the CO bond exhibits a maximum for a tin content of 23%. This dependence of the CO bond hydrogenation rate on Sn may be related to the creation of new adsorption sites by Sn leading to an alteration of the most stable adsorption modes.12 Based on DFT calculations in combination with experimental studies, Haubrich et al. proposed that the most stable adsorption mode of crotonaldehyde on PtSn surfaces generally requires a O–Sn bond leading to a preferential activation of the CO-bond. In contrast, additional adsorption modes containing di-σ-configuration of the CC bond are known for monometallic Pt that lead to the preferential hydrogenation of the CC-bond.12,32 The improved activation of the CO bond by O–Sn bond formation for PtSn(23) compared to the monometallic Pt or Pt-rich catalysts may thus account for the enhanced CO bond hydrogenation at decreasing overall hydrogenation rates. In relation to the hydrogenation of the CO bond, CC bond hydrogenation becomes less favourable due to the dilution of adsorption sites for both CC and H2. At tin contents higher than 23%, the decreasing availability of Pt adsorption sites becomes more dominant and hence limits the H2 activation. As a consequence, the CO-hydrogenation rates start to decrease, too. This demonstrates that for an optimization of both, activity and selectivity, the metal composition needs to be adjusted precisely. Such a precise adjustment of the metal composition requires a high control over structural parameters during catalyst preparation, which cannot be achieved by conventional catalysts preparation methods. In contrast, colloidal methods are suitable to address these challenges, emphasizing its value as model systems for catalysis studies.33
For the catalyst with the highest tin content used in the present study (55%) a Scrotyl value of 56% was achieved. This value lies within the broad range of values (25% to 77%)8,11,14,34 previously reported by other groups for the gas phase hydrogenation of crotonaldehyde at atmospheric pressure and in absence of SMSI effects. The activity and selectivity dependencies with respect to the tin content observed in literature are however contradictory. Ruiz-Martínez et al.14 did not observe a monotonic trend for the selectivity, whereas an increasing selectivity with increasing Sn content of up to 75% was reported by Coloma et al. under comparable reaction conditions.13 As mentioned in the introduction, these discrepancies may be attributed to the difficulty to prepare nanoparticles well-defined in size and chemical composition using conventional catalyst preparation methods. For these methods, the particle formation is strongly influenced by the support material and differences in metal support interactions can lead to a different dispersion of the two metals on the support material.18,19 As a consequence, the actual tin content of the bimetallic particles can differ significantly from the overall tin content of the catalyst. In contrast, the colloidal method applied in this study enables to precisely control the tin content over a wide range of compositions while keeping the particle size constant. We can thus conclude that the selectivity for crotylalcohol over PtSn particles increases monotonically with increasing tin content as reported by Coloma et al.13
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5cp00280j |
This journal is © the Owner Societies 2015 |