Qingqing Wanga,
Avinav G. Nandgaonkarbc,
Jing Cuia,
Fenglin Huanga,
Wendy E. Krausec,
Lucian A. Lucia*bcd and
Qufu Wei*a
aKey Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, 1800 Lihi Avenue, Jiangsu Province, Wuxi 214122, P.R. China. E-mail: qfwei@jiangnan.edu.cn
bState Key Lab of Pulp & Paper Science and Technology of the Ministry of Education, Qilu University of Technology, Jinan, 250353, Shandong, P.R. China. E-mail: lucian.lucia@gmail.com
cFiber and Polymer Science Program, North Carolina State University, Raleigh, NC 27695, USA
dThe Laboratory of Soft Materials & Green Chemistry, Departments of Chemistry, Wood & Paper Science (Forest Biomaterials), North Carolina State University, Raleigh, NC 27695, USA
First published on 3rd November 2014
We report herein for the first time a novel crosslinking approach for the synthesis of grid-like zein nanofibres with SbQ (styrylpyridinequaternary) realized by a simple electrospinning process followed by thermal treatment and/or UV illumination. The properties of the electrospinning solution, such as viscosity, conductivity, and surface tension, were tested to evaluate the effect of SbQ addition (0 wt%, 10 wt%, 20 wt%) on the electrospinnability of glacial acetic acid solution of zein (25 wt%). The incorporation of SbQ resulted in bead-free nanofibre structures with increased diameter compared to pure zein nanofibres. The FT-IR results indicated that the zein-glacial acidic acid protein solution crosslinked, a phenomenon that can be characterized by two discrete, temporally distinct events: inter-molecular solution crosslinking and intra-fiber crosslinking from the SbQ throughout the nanofibrous mat following photocuring. The SbQ can form intra-fiber bridges, as confirmed by the SEM images; on a macroscopic (gross) scale, the crosslinking manifests itself by the formation of grid-like structures. The thermal properties of the zein nanofibres, however, were minimally improved after the incorporation of SbQ, whereas the cured composite nanofibres demonstrated significantly improved tensile and elongation properties.
A universally appealing biocompatible materials that has garnered significant attention recently is zein. Zein, a protein from corn, is available as a by-product of starch processing.6 Zein has received considerable attention due to its non-toxic, biocompatible, biodegradable nature, as well as its excellent film-forming capabilities.7 These latter unique film-forming properties of electrospun zein nanofibres provide a number of host/guest and related applications; for example, they can be used in the encapsulation of essential oils, antioxidants, aromas and flavors in functional food packaging materials,8–10 wound dressings,11 and scaffolding materials for cell/tissue cultures.12 However, the poor mechanical properties of zein have drastically restricted further applications, especially those involving mechanical tolerances; this adversity has usually been addressed by using plasticizers or crosslinking reagents. However, plasticizers such as triethylene glycol have negatively affected the mechanical properties of zein films by contributing to unacceptably enhanced elongation rates without concomitant high strengths and Young's moduli.13 An alternative approach to addressing the films' inherent mechanical handicap is to invoke crosslinking agents. Several of the most frequently invoked crosslinking agents are formaldehyde,14 glyoxal,15 and glutaraldehyde (GDA).16–18 Unfortunately, these crosslinking agents are not as green as desired, while their products suffer from significantly diminished elongation properties. Other relatively green crosslinking reagents have been reported, such as hexamethylenediisocyanate (HDI),19 polycarboxylic acids,20,21 carbodiimide,22 to name a few. Yet, the final products still suffer from either a lack of one or a combination of mechanical properties or environmental friendliness. Herein, a novel atom efficient and two-step crosslinking process is proposed to overcome the inherent lack of desirable physical properties of zein fibrous materials.
SbQ, an amphiphilic sensitizer of the styrylpyridinium family, can be dimerised via an atom economic [2 + 2] orbitally conserved cyclo addition reaction triggered by UV radiation (Scheme 1b).23 SbQ is typically reported along with poly(vinyl alcohol) (PVA) as a covalently grafted pendant group on a polymer backbone.24 In a recent report, the self-assembly (complexation) behavior of SbQ with oppositely charged polyelectrolytes in aqueous solution is an additional coupling technique that was successfully studied as a model system for transporting pharmacologically relevant materials such as paclitaxel (PTX), a mitotic inhibitory agent used extensively as a cancer therapeutic.25 The ability to direct complexed SbQ as a delivery agent for a PTX load demonstrated a promising avenue for delivering hydrophobic chemotherapeutic drugs to tumors.25 However, to date, there is no evidence of studies that have focused on the crosslinking ability of SbQ as a means to selectively couple it to proteins such as zein.
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| Scheme 1 (a) Self-assembly behavior between zein and SbQ in AcOH solution; and (b) a generic highly atom efficient and conserved photo-dimerization (UV radiation-driven) equation for SbQ. | ||
Therefore, the current research provides for the first time a report on the electrospinning of SbQ from a zein/glacial acetic acid (AcOH) solution into zein/SbQ composite nanofibers that is immediately followed by thermal treatment and UV illumination to induce crosslinking between SbQ and zein. Serendipitously, an incipient self-assembly behavior between zein and SbQ in AcOH solution occurs to further enhance the final chemistry and is illustrated in Scheme 1a; the photochemistry of SbQ is illustrated in Scheme 1b. The morphological, structural, thermal, and mechanical properties of the resulting electrospun zein nanofibers were analyzed before and after crosslinking by SEM, FT-IR, TGA, DSC, and a tensile tester.
| Samples | Viscosity (mPa s) | Conductivity (μS cm−1) | Surface tension (mN m−1) | Average diameter (nm) |
|---|---|---|---|---|
| Zein | 295 ± 7.1 | 92.0 ± 1.9 | 33.1 ± 1.1 | 261.4 ± 98.6 |
| Zein90/SbQ10 | 417.5 ± 3.5 | 64.6 ± 2.3 | 33.0 ± 0.3 | 395.3 ± 89.6 |
| Zein80/SbQ20 | 495 ± 7.1 | 19.4 ± 0.8 | 32.4 ± 0.7 | 451.4 ± 89.7 |
After different post-treatment processes, the zein/SbQ composite nanofibres showed distinct morphologies (Fig. 2). After the thermal treatment, the composite nanofibres showed a very similar structure to that of zein/SbQ nanofibres, differing only in their relatively smaller diameter of 338 nm compared with the original 451 nm (Fig. 2a). However, after UV illumination, the average diameter of the fibres significantly decreased to ∼274 nm, which provides an evidence for the incidence of photo-crosslinking within the fibrous network (Fig. 2b). The diameter of the final zein/SbQ composite nanofibres obtained from a combined thermal and UV illumination treatment was not surprisingly different from that of the other two samples; it may be thus inferred that the thermal treatment may contribute to a more stable structure that resists diameter shrinkage under UV-induced crosslinking (Fig. 2c). Moreover, the fibre morphology changed from cylindrical to fused after the combined treatment. Similar results have also been reported when zein/chitosan/PVP electrospun fibres were crosslinked in a tetrahydrofuran (THF) solution containing 1 wt% HDI.27
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| Fig. 2 SEM images of zein80/SbQ20 after different post treatment methods: (a) thermal treatment; (b) UV illumination; (c) thermal treatment + UV illumination. | ||
O stretching, C–N stretching, and N–H in-plane deformation, respectively.17 Upon addition of SbQ, the secondary structure of zein changed, whereas most of the chemical groups of SbQ were well maintained and clearly present in the spectra of zein/SbQ, except that the band at 1695 cm−1 (–CHO group of SbQ) completely disappeared.
As previously alluded, one of the predominant reaction products of protein –CHO groups with reagents such as glutaraldehyde (GDA), glyoxal, and formaldehyde is a conjugative Schiff base (e.g., a condensation product connected to an ε-amino group of lysine).28 However, in this case, zein lacks lysine, but instead possesses three sulfhydryl groups;29 the only other nucleophilic functional groups that may be available for reaction with the SbQ–CHO group are the N-terminal α-NH2 groups, the imidazole ring of histidine, and the phenolic group of tyrosine.30 Fortunately, in this case, in addition to ethanol and acetone, acetic acid has been reported to have the requisite catalytic properties for protein crosslinking.17
After a period of reaction in acetic acid, the –CHO group of SbQ disappeared and the amide 3 absorption band of zein shifted from 1239 cm−1 to 1247 cm−1, indicative of a chemical reaction between SbQ and zein.
The second scan of the DSC thermograms (Fig. 4b) clearly showed the glass transition temperature (Tg) of all samples. The addition of SbQ did not have a significant effect on augmenting the Tg value, but UV illumination, especially in tandem with thermal treatment, improved the Tg from 164 °C to 167 °C and to 170 °C in conjunction with thermal treatment. An increase in Tg is likely due to restricted chain mobility in zein because of the photo-crosslinked SbQ moieties.
TGA was used to evaluate and compare the thermal stabilities of the zein/SbQ composite nanofibres after different post-treatments. As shown in Fig. 5, zein and zein/SbQ composite nanofibres with different post-treatments showed a mass loss from 50 to 250 °C, which may be attributed to acetic acid or water entrapped within the film matrix. The thermogram of SbQ showed two stages of degradation; the second stage was in the same temperature regime as that of zein. From the thermograms of all these samples, it can be concluded that the incorporation of SbQ did not appreciably change the thermal stability of the zein nanofibres.
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| Fig. 5 TGA and DTGA thermograms of SbQ, Zein nanofibers, Zein/SbQ composite nanofibers before and after post treatment; the residual weight ratio at 500 °C is presented in the graph. | ||
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| Fig. 6 (a) Water absorption behaviour of zein, zein/SbQ before and after post-treatments, (b) schematic illustration of the dynamic wetting process of nanofibre membranes. | ||
The curve started at point A where the weight was zeroed out. When the sample moved towards water, the sample weight was still zero until it was in contact with water. A negative weight change can be observed when the sample is hydrophobic, and vice versa if the sample is hydrophilic. In the case of hydrophobic samples, the surface tension of the water/air interface resists interruption, a factor that contributes to a negative force input from point B to point C. The change between point C and point D is due to a sudden break of the water film when it wicks up around the surface of the sample that was already in the water. After the sample reached its wetting length (5 cm), it was kept static for 30 seconds to adsorb water. Point D to point E represents the weight increase from water absorption after 30 seconds. As the sample started to retract from point E, the water film formed on both sides of the sample surface that stopped it from retracting, and this adhesive force contributed to an obvious increase in weight. At point F, the water film broke, and the weight assumed a value equal to the quantity of water adsorbed.
According to the analysis above, zein behaves as a hydrophobic substrate because of the negative force curve from 10–20 seconds. After ∼20 seconds, the water surface tension is suddenly interrupted, and the substrate can absorb water very rapidly and achieve equilibrium within 10 seconds (at 30 seconds, the water absorption curve plateaus). In general, the adhesive force between water and the sample surface is not appreciable. However, after the incorporation of SbQ, the surface of the sample is far more hydrophilic, as evidenced by the positive force curve in Fig. 6a over the same range as zein. This finding confirmed the speculation that SbQ mainly distributes itself on the surface of the fibre and thus can greatly affect the surface properties. As opposed to the 30 seconds required for zein, zein/SbQ achieved its absorption equilibrium within an order of magnitude less time, i.e., 3 seconds, but showed a very small adhesive force between the sample surface and water (twice as small as observed for zein). This phenomenon could be partially attributed to the surface-bound AcOH in zein, which could form a water-friendly interface. The post-treatments also showed a very significant effect on the dynamic water absorption behaviour. After thermal treatment, the sample became hydrophobic, a finding that might be attributed to the removal of the bound AcOH during the thermal process that forces zein to act as the sole contributor to the surface properties. In addition, the changes in the secondary structure of zein induced by thermal treatment may have lead to increased surface hydrophobicity. Moreover, the UV illumination induced photocrosslinking, a phenomenon that caused SbQ to become much more hydrophobic;24,25 therefore, the sample surface responded in kind. Yet, the dynamic water absorption behaviour was similar to the zein/SbQ nanofibrous membrane, indicative of the presence of AcOH. The Zein/SbQ nanofibrous membrane, after a combined post-treatment, displayed hydrophobic behaviour, a reduced water absorption rate, and a high adhesive force at the water interface.
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| Fig. 7 Stress/strain curves for electrospun zein nanofibrous membranes before and after crosslinking. | ||
000 g mol−1) was purchased from Sigma-Aldrich (Shanghai, China). Acetic acid was received from Sinopharm Chemical Reagent Co. Ltd (Shanghai, China). All materials were used as received without further purification.
The solutions were placed in a syringe with a blunt-end stainless steel needle. The applied voltage was 25 kV with a working distance of 15 cm from the stainless steel needle tip to a collector site (circular rotating drum), and the flow rate was maintained at 1 mL h−1. The nanofibres were collected on the circular rotating drum that was covered with aluminium foil. The compositional characteristics of the as-spun nanofibrous membranes were demarcated as zein (control), zein90/SbQ10 (90
:
10 zein
:
SbQ, wt%), zein80/SbQ20 (80
:
20 zein
:
SbQ, wt%).
| This journal is © The Royal Society of Chemistry 2014 |