J. M. Arroyoa,
D. Olmosa,
B. Orgazb,
C. H. Pugab,
C. San Joséb and
J. González-Benito*a
aDepartment of Materials Science and Engineering and IQMAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Spain. E-mail: javid@ing.uc3m.es
bDepartment of Nutrition, Food Science and Technology, Faculty of Veterinary, University Complutense of Madrid, 28040 Madrid, Spain
First published on 3rd October 2014
In this study the use of TiO2 nanoparticles in the preparation of active packaging film materials is investigated. High energy ball milling was used to uniformly disperse TiO2 nanoparticles within low density polyethylene, LDPE. Differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) were used to characterize the nanocomposites. Growth of Pseudomonas fluorescens and subsequent bio-film formation on the surfaces of LDPE with and without TiO2 nanoparticles were studied with Atomic Force Microscopy (AFM) and viable cell counts. A set of samples placed either face down or face-up in microwell plates were subsequently immersed in P. fluorescens cultures and incubated for up to 48 h at 4 or 30 °C. AFM images showed that the presence of titania nanoparticles affects the growth, size, distribution and arrangement of bacteria on the polymer surfaces. Cell recovery and counting experiments revealed a reduction of at least 1-log (i.e. 90% reduction) in bacterial colony forming units per square centimeter (CFU cm−2) for the TiO2 nanofilled polymer compared to LDPE films, without photoactivation. In the presence of TiO2 nanoparticles, bacterial cells attached to the surfaces formed tight aggregates with apparently minor amounts of “extracellular polymer substances” (EPS) around them.
Probably, among the above mentioned, new plastic materials (polymers and composites) with bactericidal or bacteriostatic effect are the most promising systems for agriculture and food industry.1 Essentially, the antimicrobial agent is directly introduced into the packaging material to prevent or delay bacterial growth on the food's surface where the alteration or degradation process begins.2 Research in this area has mainly focused on the development of composite materials using nanoparticles of silver or zinc oxide.3,4 The antimicrobial activity of titanium dioxide (TiO2, mainly photocatalyzed by UV light) is well known. This activity was discovered by Matsunaga et al.5 and since then it has been used to degrade organic pollutants and deactivate a broad spectrum of microorganisms.6 Recent investigations have studied the direct incorporation of TiO2 in films of ethylene vinyl alcohol,7 isotactic polypropylene,8 low density polyethylene9 and polycaprolactone.10 Although the activity of TiO2 is simultaneously combined with the irradiation of UV light, recent studies suggest that TiO2 can also affect bacterial growth in the absence of UV light.11–13 Therefore, one possible alternative to obtain polymer nanocomposites useful for preparing “active packaging” materials is to incorporate TiO2 nanoparticles in polymer matrices.14–16
Atomic force microscopy (AFM) has been revealed as one of the most relevant techniques for materials characterization and has played an important role in the field of biological sciences and more specifically in microbiology. In particular, from the point of view of microbiology, it has evolved from a merely visualization technique to a quantitative molecular toolkit that allows scientists for instance examining the physicochemical properties of cell membranes.17 Besides, AFM has also shown a great potential for rapid qualitative detection of microorganisms what is crucial for food safety and quality.18 AFM offers better resolution than optical microscopy and it may complements scanning electron microscopy (SEM) since sample preparation is minimal or nil (Yang and Wang, 2008).18
Free living microorganisms can colonize surfaces forming so-called biofilms, communities of sessile cells embedded in a sticky gel of hydrated extracellular macromolecules produced by themselves, that binds them to a substratum surface. In this form, cells are protected from adverse conditions, such as those involved in sanitation. Biofilms are easily formed on surfaces in contact with food (equipment, utensils, packaging etc) from which they can contaminate it and compromise its safety and quality.19 Pseudomonas fluorescens was here selected as a biofilm forming organism since it is one of the microorganisms most frequently associated with food spoilage under refrigeration temperatures. The aim of this work was to study the antimicrobial and/or antiadhesive activity of low density polyethylene (LDPE) films filled with TiO2 nanoparticles (20 wt%) in the absence of light. Biofilm formation was studied at two temperatures, 4 °C and 30 °C, using two experimental system configurations in order to study the influence of gravity on cell attachment. The antibiofilm behavior or the materials here prepared was both checked by viable cell counting and by AFM inspection of the exposed surfaces.
The milling process was done immersing the vessels filled with the sample and the milling ball in liquid nitrogen for 15 minutes. Next, the vessels were placed in the MM400 mixer milling machine and subjected to one milling cycle for 5 minutes using a vibration frequency of 28 kHz. This cycle was repeated 12 times to complete 1 h of active milling. Previous results20 point out that metal contamination arising from the milling tools due to the milling process was less than 0.5% by weight.
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To examine the distribution of TiO2 nanoparticles in the composite film a SEM Philips XL30 equipped with an EDAX detector (energy dispersive X-ray analysis) DX4i was used. In all cases the samples were gold coated by sputtering procedure to make them conductive and avoid electrostatic charge accumulation.
Cultures for biofilm formation were performed in 24-well microplates (Thermo Fisher Scientific) using LDPE coupons as adhesion substrate. For their preparation, circular samples of the films were cut (6 mm diameter for AFM visualization and 10 mm diameter for cell recovery and counting) and fixed with an epoxy adhesive (92 NURAL, Henkel) onto AFM sample plates (12 mm diameter). In all cases, and prior to the incubations, samples were cleaned by spraying on a 70% solution of ethanol and subsequently drying in a sterile laminar flow hood. A total of seven independent experiments were conducted under different conditions as shown in Table 1.
Experiment number | Temperature (°C) | Time (h) | Coupon position | Coupon rinsing with 0.09% NaCl |
---|---|---|---|---|
1 | 4 | 24 | Face down | NO |
2–3 | 4 | 48 | Face down | YES |
4–7 | 30 | 24 | Face up | YES |
Two system configurations were used for biofilm development. The first one was used in experiments 1 to 3 (Table 1). These film samples were horizontally fixed into the inner face of the microplate lid, held in this position with the help of magnetic tape and a magnet, so that the film was upside down. After closing the lid, the films were fully immersed in the culture medium (4.4 mL of TSB, which had been previously poured in the corresponding well). The second configuration was used in experiments 4 to 7. The samples were placed face up in the bottom of the wells, here face-up, which were filled up with TSB. Microplates, wrapped in aluminum foil to protect the samples from light, were placed into an incubator at the corresponding temperature under constant orbital shaking (50 rpm). After incubation time, the films were removed and in order to discard loosely attached cells, gently rinsed with sterile saline solution (NaCl 0.9 wt%), except in experiment 1 where no washing was done. For microscopy visualization, rinsing was conducted by applying a few drops of saline solution on the film with a pipette, while for cell counting, coupons were briefly immersed in a saline solution and gently rocked. Samples to be visualized by AFM were stored in a humid environment at 4 °C until observation within the next 48 h.
For cell recovery and counting, the cells adhered to the surfaces of each material (LDPE or LDPE-TiO2) were removed using a cotton swab and transferred into a 1.5 mL peptone water tube that was vigorously stirred in a vortex to break up cell aggregates, to be immediately diluted in peptone water and plated into trypticase soy agar (TSA, Oxoid) according to the drop method described by Hoben and Somasegaran.23 Colonies were counted after incubation at 30 °C for 48 h. Values shown are the average of 3 films of each sample processed for cell recovery and count.
yij = μ + ci + fj + ci × fj + εij | (2) |
In case the interaction ci × fj is not significant it was eliminated from the model and included within the error. This statistical analysis was carried out using the GLM procedure of SAS software. Effects of the factors were declared significant at P < 0.05.
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Fig. 2 DSC traces corresponding to the second heating scan (top) and to the cooling scan (bottom) of the films LDPE and LDPE-TiO2. |
In Table 2 all the parameters coming from the DSC analyses are collected. The presence of nanoparticles seems to affect the crystallization process. In fact, differences of about 4 °C are shown in the crystallization temperature peak (Fig. 2 bottom) and the same applies to the peak appearing at lower temperatures assigned to the thermal relaxation. This slight decrease in the crystallization temperature of LDPE-TiO2 with respect to LDPE sample may be due to a restriction in the motion of macromolecular chains as a consequence of the presence of nanoparticles what might impede early ordering. On the other hand, no significant differences in the melting temperature peaks between the two materials (LDPE or LDPE-TiO2) were observed, this being in good agreement with previous results on HDPE.26 In the semicrystalline polymers context, this result is usually indicative of none structural or lamellar size changes. Furthermore, no significant differences were detected in the degree of crystallinity, suggesting that the presence of TiO2 nanoparticles has not any influence on the amount of crystals present in the samples. Ma et al.28 observed differences in the degree of crystallinity of LDPE blended with TiO2 nanoparticles, but in that study the surface of the particles was modified by different treatments.
Sample | 1st heating scan | 2nd heating scan | Cooling scan | ||||||
---|---|---|---|---|---|---|---|---|---|
Tmp (°C) | ΔHm (J g−1) | Xc | Tmp (°C) | ΔHm (J g−1) | Xc | Tcp (°C) | ΔHm (J g−1) | Xc | |
LDPE | 116.1 | 122.0 | 0.42 | 112.4 | 116.3 | 0.40 | 94.2 | 93.2 | 0.32 |
LDPE + TiO2 | 114.9 | 124.4 | 0.43 | 111.9 | 116.6 | 0.40 | 90.0 | 90.6 | 0.31 |
Therefore, DSC results suggest that possible effects on PF-B52 growth due to the presence of TiO2 nanoparticles should not be a consequence of induced changes in LDPE crystallinity, structure and/or morphology.
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Fig. 3 SEM micrographs of the film surfaces for LDPE: (a) using SE signal and (b) using BSE signal or LDPE-TiO2: (c) using SE signal and (d) using BSE signal. |
Before exposure to the bacterial cultures, the topography of the films was also examined by AFM. In Fig. 4, typical AFM images of LDPE and LDPE-TiO2 samples are shown for which the most heterogeneous seems to be the later one. However, to have a clearer idea about the influence of the presence of TiO2 particles on the topography of the films, roughness was determined calculating the roughness average (Ra) from 20 × 20 μm2 images, obtaining values of 21.2 and 27.2 nm for LDPE and LDPE-TiO2, respectively. It is reasonable to think that a rougher surface should imply more available space for P. fluorescens B52 attachment, therefore, after the culture and in the absence of other effects, one would expect more bacteria on the nanofilled polymer.
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Fig. 4 Topography AFM images of the surface of LDPE and LDPE-TiO2 samples before exposure to the bacterial cultures. |
The appearance of the deposit observed may be interpreted as an accumulation of bacteria embedded on the extracellular polymeric substances (EPS) produced by themselves. However, the neat geometric shapes do not fit well with the characteristic rod-like shape of P. fluorescens suggesting that a layer of the medium used for the culture (compare left vs. right images in Fig. 5) is adhered to the surface of the films. Probably both, the system configuration i.e., the samples were placed facedown to avoid the effect of gravity, and the low temperature/short incubation time have hampered biofilm development. The layer of material observed might correspond to the early stages of biofilm formation. Therefore, only the image in the bottom left of the Fig. 5 could be certainly ascribed to a conventional biofilm image. The differences between the remaining images in Fig. 5 and those in Fig. 4 could be interpreted as “preconditioning” of the surfaces in Fig. 5 with organic material from the culture medium, very rich in protein, possibly (but not certainly) topped by some weakly bound cells, which have been detached by the saline rinse applied to the Fig. 5 bottom right sample.
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Fig. 6 AFM height images obtained on the surfaces of LDPE and LDPE-TiO2 films covered with P. fluorescens cells developed at 30 °C. |
Furthermore, bacteria growing on LDPE films were surrounded by extracellular material (probably EPS). However, this material did not appear when bacteria grew on the LDPE-TiO2 films. This inhibition of EPS production by cells suggests, as pointed out elsewhere,16 that reduction and dense arrangement of bacteria on the surface of TiO2 filled LDPE may be a consequence of the polysaccharides (EPS) degradation induced by the presence of titania. Additionally, Fig. 7 shows a cross section profile of some specific regions of the samples presented in Fig. 6 illustrate the actual size and dimensions of the bacteria. It can be observed that the bacteria grown in the presence of titania nanoparticles are slightly smaller than those grown in LDPE suggesting a clear effect of the nanoparticles on P. fluorescens metabolism. It may be significant that some of the bacteria attached to LDPE-TiO2 films (Fig. 6 bottom right) show some external deformations that could be an indicative of membrane damage. It is well known that positively charged biopolymers such as chitosan may interact with cell membrane causing cell damage and/or death. Indeed this biopolymer has shown good properties as antibiofilm agent.32
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Fig. 7 Cross section profile of the 5 μm images shown in Fig. 6 for LDPE and LDPE-TiO2. |
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Fig. 8 Pseudomonas fluorescens growth on the surface of bare LDPE and LDPE containing TiO2 films at 30 °C/24 h. |
Many of the studies that have evaluated the bactericidal activity of TiO2 did not find almost any effect in the absence of UV irradiation.33,34 However, there is also experimental evidence about TiO2 affecting bacterial growth even under dark conditions. These studies were mainly performed on bacterial cultures where TiO2 was added in solution form, but there are some works wherein TiO2 has been incorporated into plant polymers as in the work of14 who prepared cellulose foils coated with TiO2 nanoparticles and obtained a reduction in Escherichia coli viability up to 79% for. As for synthetic polymers, Jiang and Zeng15 prepared polystyrene microspheres coated with TiO2 achieving Escherichia coli mortality above 55% after 2 h exposure. Nieto et al.16 showed a significant reduction in the area covered by Pseudomonas biofilms on composites based on polystyrene filled with TiO2 nanoparticles as well as an apparent decrease in the amount of extracellular polymeric substances secreted by this microorganism.
Previous works have suggested that the mechanism of action of TiO2 is based on its ability for dehydrogenation and dehydration of organic compounds at high temperatures.33 Furthermore, Gurr et al.34 observed that the contact of bronchial epithelial cells with TiO2 nanoparticles under dark conditions induced oxidative DNA damage, lipid peroxidation, micronucleus formation and increases in the production of hydrogen peroxide and nitric oxide in the absence of photocatalytic reaction. Zhukova et al.31 observed that under certain conditions E. coli tended to form aggregates in the presence of TiO2 nanoparticles. These aggregates resemble the ones obtained or observed in our experiments. These authors observed besides that the antimicrobial effect of TiO2 was higher when using high initial cell density (108 CFU mL−1) cultures of E. coli, that is, cultures in stationary phase, where physiological cell death and EPS degradation could be combined with TiO2 effects. In comparison, the conditions used in the experiments presented here correspond to cultures still in exponential phase of growth, what might be the cause for more moderate TiO2 effects. Differences in experimental conditions, including amount of TiO2, may be behind the lack of response in the absence of UV light illumination. The results of this study therefore are promising to show bactericidal potential of TiO2 in absence of UV light and can be used for developing new antimicrobial packaging materials.
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