M. H. Sipponen*,
V. Pihlajaniemi,
O. Pastinen and
S. Laakso
Aalto University School of Chemical Technology, Department of Biotechnology and Chemical Technology, PO BOX 16100 FI-00076 Aalto, Espoo, Finland. E-mail: mika.sipponen@aalto.fi; Fax: +3589462373; Tel: +358503722468
First published on 7th August 2014
Enzymatic hydrolysis of cellulose after pretreatment of wheat straw (WS) was investigated for the first time in relation to lignin surface area (SA). Lignin SA in solid residues from WS autohydrolysis (AH) and successive NH3 (aq) extraction was determined using cationic dye adsorption. AH at increasing severity decreased up to 45% and 53% of WS lignin SA and specific surface area (SSA), respectively. Cellulose-to-glucose conversion from AH solid fractions from 24 h reaction with 15 FPU g−1 cellulase activity increased linearly from 31% to 91% with decreasing lignin SA. When AH solid fractions were extracted with NH3 (aq), both lignin SA and SSA increased in the corresponding solid residues, SSA up to 92%. As a consequence, cellulose-to-glucose conversion decreased in spite of the lower proportion of lignin in the solid residues after the NH3 (aq) extraction. Up to 85% sugar yield was obtained from the single-stage AH process but when combined with NH3 (aq) extraction the two-stage process yielded at most 71% of the original straw sugars. These results show that, independent of the lignin content, reduction of surface area of lignin improves the enzymatic hydrolysis process.
Hydrothermal pretreatments that reduce recalcitrance of lignocellulosic biomass to enzymatic hydrolysis do not normally decrease lignin content in the solid fraction. Instead, enrichment of lignin occurs particularly as a result of hemicellulose dissolution in a process referred to as autohydrolysis (AH).6 AH cleaves lignin–carbohydrate linkages, and consequently improves enzymatic hydrolysis of cellulose. Lignin has been said to undergo both depolymerization and repolymerization,7 the first resulting from cleavage of aryl ether bonds under acidic conditions.8 Although degradation of cellulose does not usually occur in AH,7 hemicellulose degradation can be drastic. The degradation products take part in further reactions, which in acid-catalyzed conditions generate so-called pseudo-lignin9 that has been suggested to impede enzymatic hydrolysis of pretreated lignocellulosics.10 Previously, the amount of pseudo-lignin in the aqueous ammonia extracts from wheat straw (WS) AH solid residues increased linearly with increasing AH severity.11 It might thus be difficult to avoid generation of pseudo-lignin completely if high enzymatic hydrolysis yield from the solid residues is desired. However, increased enzymatic carbohydrate conversion after AH at high severity has been reported in spite of droplets of altered lignin observed on WS.12
The effect of lignin on enzymatic hydrolysis process after AH is not yet fully understood. Here, the key questions are whether formation of surface deposited pseudo-lignin is detrimental altogether, and could enzymatic hydrolysis of cellulose be improved by removal of pseudo-lignin from AH solid residues. In the current paper, WS solid residues from AH only, or with successive NH3 (aq) extraction were characterized for composition and surface area (SA) of lignin. The determination of lignin SA was made according to the newly developed method that is based on specific adsorption of the cationic dye Azure B on lignin.13 Changes in lignin SA and specific surface area (SSA) revealed the effect of AH severity on lignin. For the first time, the lignin SA was correlated to enzymatic hydrolysis of cellulose. Discussion of the results opens up a new perspective for the investigation of existing and novel lignocellulose fractionation processes.
| Hydrolysis yield (%) = 100%·msugar,EH/mSR |
| Sugar yield = [msugar,AH + YSR·Hydrolysis yield (%)]/(mWS·0.741) |
Here, 0.91 is a correction factor for non-specific binding, FWS is the correction factor based on the total lignin content of the solid fraction, 1.64 is the ratio of maximum equilibrium adsorption capacity to equilibrium adsorption capacity of WS in the assay conditions, qe is the equilibrium adsorption capacity of solids residues in the assay conditions, 397 (m2 mmol−1) is the area covered by Azure B, and proportion of lignin (%) is the sum of Klason lignin and acid-soluble lignin contents in the solid residues.
R0 = 3.81 compared to 23% reduction at log
R0 = 4.39. At higher severities (log
R0 ≥ 4.10) accumulation of pseudo-lignin and formation of condensed lignin could explain the increasing amount of lignin in the solid fraction and its resistance against NH3 (aq) extraction. This biphasic behavior with respect to AH severity has previously been shown only for wood materials.18 Therefore, possible structural changes in WS lignin that may have occurred in AH and NH3 (aq) extraction were studied more closely.
| Solid fraction | Treatment severityb | KL (%) | ASL (%) | Glucose (%) | Xylose (%) | Arabinosec (%) | 24 h Cellulose conversion (%) |
|---|---|---|---|---|---|---|---|
a KL, Klason lignin; ASL, acid-soluble lignin. The content of glucose, xylose and arabinose are expressed as anhydrous sugars. The amount of galactose in the solid residues (not shown) was less than one percent.b Autohydrolysis severity was calculated from log R0 = log[t × exp[(T − Tref)/14.7]] (Overend and Chornet, 1987).c Analyzed as sum of arabinose plus mannose.d nd, not detected.e Values from single determination.f M, moderate intensity extraction (5% NH3 (aq), 140 °C).g H, high intensity extraction (20% NH3 (aq), 160 °C). The values after ± indicate average deviation from the mean values. |
|||||||
| WS | — | 21.8 ± 0.2 | 1.8 ± 0.0 | 39.8 ± 0.2 | 23.5 ± 0.4 | 2.7 ± 0.0 | 14.7 ± 0.8 |
| 170Ca | 3.10 | 22.1 ± 0.2 | 1.3 ± 0.1 | 41.2 ± 0.6 | 21.9 ± 1.1 | 2.1 ± 1.0 | 31.8 ± 0.2 |
| 170Cb | 3.15 | 21.5 ± 0.1 | 1.3 ± 0.0 | 41.5 ± 0.8 | 23.7 ± 0.1 | 1.8 ± 0.3 | 31.2 ± 0.1 |
| 180Ca | 3.47 | 23.1 ± 0.0 | 1.2 ± 0.1 | 47.2 ± 2.1 | 19.3 ± 1.5 | 1.5 ± 0.8 | 40.9 ± 0.4 |
| 180Cb | 3.52 | 23.2 ± 0.1 | 1.1 ± 0.0 | 47.2 ± 1.5 | 18.5 ± 0.1 | 0.8 ± 0.4 | 45.4 ± 0.4 |
| 190Ca | 3.81 | 24.8 ± 0.1 | 0.9 ± 0.0 | 52.1 ± 1.8 | 11.1 ± 0.7 | 1.3 ± 0.7 | 70.4 ± 2.4 |
| 190Cb | 4.06 | 28.2 ± 0.1 | 0.9 ± 0.0 | 56.3 ± 2.1 | 7.7 ± 0.6 | 0.6 ± 0.6 | 76.9 ± 0.6 |
| 195C | 4.10 | 24.6 ± 0.0 | 0.9 ± 0.1 | 53.6 ± 1.8 | 4.2 ± 0.4 | ndd | 89.3 ± 0.6 |
| 200C | 4.39 | 26.3e | 1.0e | 55.3e | 2.9e | nd | 91.5 ± 1.9 |
| M170Cb | Mf | 18.2 ± 0.1 | 1.0 ± 0.1 | 50.4 ± 1.3 | 19.9 ± 0.8 | 1.5 ± 0.1 | 66.5 ± 1.0 |
| M180Ca | M | 19.3 ± 0.2 | 1.1 ± 0.0 | 55.6 ± 0.9 | 15.0 ± 0.1 | 0.5 ± 0.1 | 53.3 ± 0.0 |
| M190Ca | M | 20.4 ± 0.1 | 0.8 ± 0.1 | 65.2 ± 0.4 | 9.3 ± 1.0 | 1.6 ± 0.2 | 64.3 ± 1.7 |
| M195C | M | 22.1 ± 0.0 | 0.6 ± 0.0 | 67.6 ± 2.0 | 3.9 ± 0.1 | 0.7 ± 0.1 | 72.3 ± 1.2 |
| M200C | M | 24.0 ± 0.0 | 0.5 ± 0.0 | 67.0 ± 1.6 | 3.2 ± 0.8 | 0.9 ± 0.3 | 66.4 ± 0.3 |
| H170Ca | Hg | 14.6 ± 0.2 | 1.0 ± 0.0 | 61.0 ± 1.1 | 17.9 ± 0.5 | 0.8 ± 0.0 | 69.3 ± 1.6 |
| H180Ca | H | 12.1 ± 0.2 | 0.9 ± 0.0 | 66.8 ± 2.2 | 15.0 ± 0.4 | 0.8 ± 0.5 | 78.7 ± 1.4 |
| H190Ca | H | 12.7 ± 0.0 | 0.7 ± 0.0 | 72.5 ± 4.0 | 9.0 ± 0.3 | 1.0 ± 0.2 | 84.7 ± 1.1 |
| H195C | H | 15.2 ± 0.2 | 0.7 ± 0.0 | 74.2 ± 3.3 | 4.4 ± 0.2 | 0.3 ± 0.3 | 79.4 ± 1.7 |
| H200C | H | 20.3 ± 0.2 | 0.6 ± 0.0 | 70.7 ± 1.2 | 2.1 ± 0.1 | 0.9 ± 0.5 | 60.1 ± 0.2 |
Visual observation revealed that AH had produced dark brown matter, which may have originated from relocalization of lignin from disrupted lignin–carbohydrate network onto particle surfaces and by formation of surface-deposited pseudo-lignin. SEM micrographs confirmed the presence of spheres on AH solid fractions (Fig. 2). Physical fluidization of lignin by melting at temperatures above its glass-transition temperature may have caused aggregation and formation of denser material that precipitated on solid surfaces. Only the high intensity NH3 (aq) extraction removed the spheres from the solid residues (Fig. 2), consistent with their lower lignin content than after the moderate intensity extraction (Table 1). Previously, presence of lignin-containing droplets was shown in micrographs of solid residues from dilute acid treatment of maize stalk.19,20 Ahead of the current study the proportion of pseudo-lignin in the NH3 (aq) extracts from the AH solid residues was estimated to be as high as 55%.11 However, altered lignin has not been quantified in the AH solid residues, and its effect on enzymatic hydrolysis or surface area of lignin has not been elucidated before.
R0) decreased lignin SA of the AH solid residues from 84 m2 of the untreated straw to 47 m2 after the highest AH severity (Fig. 3a). In contrast, moderate intensity NH3 (aq) extraction (5% NH3, 140 °C) increased lignin SA compared to the corresponding AH solid residues. However, the high intensity NH3 (aq) extraction (20% NH3, 160 °C) decreased lignin SA at severities up to log
R0 = 3.81. These differences in lignin SA are in accordance with the earlier results that showed higher relative proportion of pseudo-lignin in the aqueous ammonia extracts from the moderate intensity extraction than from the high intensity extraction.11 As a result of the moderate intensity NH3 (aq) extractions that dissolved higher proportions of pseudo-lignin, the resulting solid residues were enriched in lignin containing acidic hydroxyl groups. This is also indicated by only slight decreases in the lignin content of the solid residues after moderate intensity extraction (Table 1).
When surface area of lignin was calculated relative to the proportion of lignin in the solid residues, lignin specific surface area (SSA) decreased linearly as a function of AH severity (Fig. 3b). Compared to the lignin SSA of AH solid residues, NH3 (aq) extraction increased the lignin SSA of the corresponding solid residues, high intensity extraction more than moderate intensity extraction. These results indicate that AH had drastic overall effect on surface properties of lignin in solid residues obtained at log
R0 ≥ 4.1, showing lignin SSA that were less than half than in untreated WS (354 m2 g−1). Although these changes could be attributed to lignin repolymerization reactions that form non-labile biphenyl ether (5-O-4) structures, SEM investigation of the straw solid residues and compositional analysis of the aqueous ammonia extracts suggested that phase transition of lignin (melting) and accumulation of pseudo-lignin were the main changes causing lower lignin SSA. Removal of pseudo-lignin could be conducted using NH3 (aq) that dissolves it more selectively than native lignin from the AH solid residues,11 thus exposing acidic OH groups of lignin on the surfaces. Previously, supplementation of cellulose with artificially generated pseudo-lignin was detrimental to enzymatic hydrolysis of cellulose.10,22 However, the direct effect of lignin surface structure after hydrothermal treatment on enzymatic hydrolysis has not been elucidated. It was thus studied if the presence of altered lignin formed during AH affected enzymatic cellulose-to-glucose conversion from the solid residue samples.
R0 = 4.1 and log
R0 = 4.4), despite the 13% and 30% higher lignin content in the solid residues relative to untreated WS (Table 1). This apparent contradiction of improved hydrolysis of cellulose in presence of higher amounts of lignin has not been completely understood before. However, degree of cellulose conversion from 24 h or 72 h hydrolysis of AH solid residues showed negative linear correlations (R2 = 0.92, R2 = 0.97) with lignin SA (Fig. 4). Similarly, NH3 (aq) extractions also led to a negative correlation with SA (Fig. 4).
In contrast to prior indication that enzymatic digestibility is controlled by lignin content,23 these results showed that lignin SA, rather than the lignin content, governs degree of cellulose conversion from AH solid residues. Prior to the current study, Kristensen and co-workers concluded that improved enzymatic digestibility was a result of re-localization of lignin and removal of hemicellulose rather than physical disruption of cell walls in hydrothermal treatment of WS.12 More specifically, lignin probably undergoes complex changes involving phase-transition, reaction, and dissolution during hydrothermal pretreatment.24 However, the nature of lignin surface properties after AH has not been elucidated with respect to cellulose hydrolysis before the current study. Extraction of AH solid residues with aqueous ammonia led mainly to lower enzymatic cellulose conversions than obtained without extraction (Table 1). This was despite delignification was the apparent result of the NH3 (aq) extractions, showing enrichment of up to 74% cellulose in the solids residues (Table 1). Moreover, based on the SEM micrographs, solid residues after the NH3 (aq) extractions contained defibrillated material that was absent in the AH solid residues (Fig. 2). NH3 (aq) extraction improved cellulose conversion only after AH at low severity (Table 1). Thus, while the effect of lignin removal might be ascribed as formation of additional cellulose surface area,25 it appears in contrast that the most important factor of AH on cellulose hydrolysis is the reduction of lignin SA.
R0 = 3.81 severity (Fig. 5a). When sugars in AH liquors11 were additionally taken into account, up to 85% sugar yield was obtained from the process comprising AH only (Fig. 5b). The successive NH3 (aq) extractions did not improve the sugar yield compared to the single-stage AH process, except after AH at the lowest severity.
![]() | ||
| Fig. 5 Sugar yield from wheat straw carbohydrates as a function of autohydrolysis severity with different process combinations prior to enzymatic hydrolysis of the solid fraction: autohydrolysis (gray circles), autohydrolysis followed by NH3 (aq) extraction at moderate intensity (white rectangles) or high intensity (black triangles). Sugar yield based on sugar released only by enzymatic hydrolysis of solid residues (a) or the sum of sugar from enzymatic hydrolysis and sugar released in autohydrolysis11 (b). | ||
| This journal is © The Royal Society of Chemistry 2014 |