Synthesis of core–shell structured Fe3O4@α-MnO2 microspheres for efficient catalytic degradation of ciprofloxacin

Huan Zhao, Hao-Jie Cui* and Ming-Lai Fu*
Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, China. E-mail: hjcui@iue.ac.cn; mlfu@iue.ac.cn

Received 5th July 2014 , Accepted 22nd August 2014

First published on 22nd August 2014


Abstract

Three-dimensional core–shell structured Fe3O4@α-MnO2 microspheres were successfully fabricated by a two-step hydrothermal method. The obtained magnetic microspheres exhibit excellent ability to activate persulfate for catalytic degradation of ciprofloxacin in wastewater with easy magnetic separation.


Ciprofloxacin (CIP), as an important fluoroquinolone antibiotic, has been extensively used for treatment of both human and animal diseases. CIP residues may enter environments through wastewater effluents, which could lead to the development of antibiotic resistant bacteria and potential risks to human health.1–3 Therefore, developing effective methods to remove CIP from polluted water has attracted intensive attention in recent years.4–7

In the past years, sulfate radical (SO4˙) based advanced oxidation technologies have become a hotspot due to its high efficiency for mineralization of organic pollutants.8 It has been proved that the persulfate (PS) can be activated by UV,9 heat,10 base,11 transition metal ions,12,13 and metal oxides to generate SO4˙.14–16 Among these activation methods, UV, heat and base activation intensively consume energy or chemicals, and the use of transition metal ions for activating PS is limited in a narrow pH range (acid medium). Recently, manganese oxides received particular attention to heterogeneously activate PS due to their excellent catalytic activity and low toxicity.17–19 However, the effective approaches for catalysts recovery is a bottleneck for their practical application. Thus, developing novel and recoverable metal oxide catalysts to activate PS for CIP degradation in wastewater is of great interest. In our previous work, magnetic iron oxides containing manganese (MnFe2O4 and Mn doped α-Fe2O3) have been successfully synthesized as adsorbents to remove heavy metal ions and organic dyes with higher capacities and easy magnetic separation.20,21 However, these magnetic nanomaterials containing Mn showed poor performance to activate PS, taking into account the excellent catalytic activity of manganese oxides for activating PS, we extend our research on the fabrication of expected magnetic manganese oxides as an effective catalyst to activate PS for removal of CIP.

Herein, α-MnO2, which has been proved to be of higher catalytic activity than other manganese oxides for activation of PS,18 was successfully coated on Fe3O4 microspheres as nanosheets by hydrothermal method. As expected, the synthesized core–shell structured Fe3O4/α-MnO2 microspheres exhibit excellent ability in activation of PS to generate SO4˙ for CIP degradation, and the catalysts were feasible for the fast recyclable treatment via simple magnetic separation. To the best of our knowledge, this kind of magnetic core–shell structured Fe3O4/α-MnO2 microspheres has not been reported before. This material could be used as catalysts for effectively removing organic pollutants from wastewater.

Fig. 1a showed the typical XRD patterns of the bare Fe3O4 and Fe3O4@α-MnO2 microspheres. All the detected diffraction peaks in the pattern of Fe3O4 can be assigned to magnetite (JCPDS no. 75-1609).22 After coating with manganese oxide, an extra characteristic diffraction peak at 12.80° was detected in the pattern of Fe3O4@α-MnO2 microspheres, which can be indexed as (110) diffractions of α-MnO2 (JCPDS no. 44-0141).23 The morphologies and structures of the as-synthesized products were further investigated by SEM and TEM. Fig. S1 showed the SEM image of the Fe3O4 microspheres and it can be seen that the products have a relatively uniform diameter of 300–400 nm. A general overview of the Fe3O4@α-MnO2 microspheres was shown in Fig. 1b, which indicated that the Fe3O4 microspheres were fully decorated with uniform manganese oxide nanosheets and all the wrapped microspheres have three-dimensional flowerlike hierarchical morphology with a diameter of 500–600 nm. Fig. 1c illustrates the TEM image of Fe3O4@α-MnO2, in which the dark regions represented the Fe3O4 microsphere and the bright regions represented the α-MnO2 shell. It was clearly displayed that the Fe3O4 core was well wrapped by the α-MnO2 nanosheets, and the average thickness of the α-MnO2 coating shell was about 100 nm. HRTEM observations demonstrated that the α-MnO2 nanosheets were with a thickness of about 5 nm (Fig. 1d). Moreover, the lattice fringes were clearly visible with a spacing of 0.49 nm, which was in good agreement with the spacing of the (200) planes of α-MnO2.24 The EDX spectrum of the Fe3O4@α-MnO2 microspheres confirms the presence of Mn, Fe and O elements (Fig. S2), validating the purity of the material. The above results indicated that the Fe3O4 core can be well wrapped by α-MnO2 nanosheets coating layer through a simple hydrothermal deposition method.


image file: c4ra06696k-f1.tif
Fig. 1 XRD patterns of Fe3O4 and the synthesized Fe3O4@α-MnO2 microspheres (a), SEM (b) and TEM ((c) and (d)) images of the synthesized Fe3O4@α-MnO2 microspheres.

Magnetization curve was measured for the core–shell structured Fe3O4@α-MnO2 microspheres at room temperature. As depicted in Fig. 2, it was hardly to see an obvious hysteresis loop at the full scale for the composites, indicating the superparamagnetism of the core–shell structured Fe3O4@α-MnO2 microspheres. It can be obtained from Fig. 2 that the magnetization saturation value was about 34.6 emu g−1 for the Fe3O4@α-MnO2 microspheres. The magnetization value was lower than that of the pure Fe3O4 microspheres.22 Such decrease might be due to the loading of α-MnO2 on the Fe3O4 microspheres. Despite the reduction in magnetic strength, the materials were still strongly magnetic and enable magnetic manipulation and recovery of the catalyst in the water treatment, as shown in inset in Fig. 2.


image file: c4ra06696k-f2.tif
Fig. 2 The magnetization hysteresis of the as-synthesized Fe3O4@α-MnO2 microspheres.

In order to examine the pore characteristic of the core–shell structured Fe3O4@α-MnO2 microspheres, Brunauer–Emmett–Teller (BET) N2 adsorption/desorption measurements were performed. The isothermal plots of N2 adsorption/desorption for the Fe3O4@α-MnO2 microspheres showed type IV isotherms, which indicated monolayer adsorption at low pressure and multilayer adsorption at high pressure, and showed fairly hysteresis loop between adsorption and desorption in the P/P0 range above 0.4, indicating a mesoporous structure, as illustrated in Fig. 3. Based on the BET equation, the specific surface area of the Fe3O4@α-MnO2 microspheres was 42.0 m2 g−1, which is higher than that of pure Fe3O4 microspheres (30.9 m2 g−1) and α-MnO2 (29.6 m2 g−1) (Fig. S3). The pore size distribution of the composites, calculated from desorption data using Barrett–Joyner–Halenda (BJH) model, showed one narrow peak centered at ∼3.6 nm (insert in Fig. 3).


image file: c4ra06696k-f3.tif
Fig. 3 N2 adsorption/desorption isotherms and pore size distributions of the as-synthesized Fe3O4@α-MnO2 microspheres.

The synthesized Fe3O4@α-MnO2 microspheres were tested for their catalytic performance in the oxidation of CIP as a model with PS under controlled conditions (Fig. 4). The spectrum at t = 0 was obtained for a starting solution of CIP with a concentration of 50 mg L−1 (without catalyst and PS), and only one characteristic absorption peak (12.8 min) of the CIP could be observed in the HPLC chromatogram. As soon as Fe3O4@α-MnO2 microspheres and PS were added, the intensities of the peak slightly decreased after a 5 min reaction, and four relative peaks of the intermediates were detected, indicating that a little amount of CIP were degraded during initial catalytic degradation. As the reaction time elapsed, the CIP peak continued to drop at a slower rate. Within 90 min, the characteristic absorption band of CIP became broader and weaker, suggesting that most of CIP were degraded.


image file: c4ra06696k-f4.tif
Fig. 4 HPLC chromatograms of a solution of CIP (50 mg L−1) in the presence of Fe3O4@α-MnO2 microspheres (1 g L−1) and Na2S2O8 (2 g L−1) treated at 25 °C for different time intervals.

The degree of degradation was expressed as (I0I)/I0, where I0 is the absorption at t = 0 and I is the absorption at a given reaction time. Fig. 5 showed CIP removal in PS and Fe3O4@α-MnO2 solution alone, and PS coupled with Fe3O4 microspheres, Fe3O4@α-MnO2 microspheres, and α-MnO2. It was observed that the addition of PS in the absence of any catalyst brought about 3% of CIP removal in 90 min, and the addition of Fe3O4@α-MnO2 alone enhanced the CIP degradation and the removal of CIP was 41.4%, which could be attributed to adsorption of CIP on the Fe3O4@α-MnO2 microspheres. The simultaneous use of Fe3O4@α-MnO2 and PS promoted the CIP degradation significantly, yielding a CIP removal of 90% in 90 min, which was higher than the CIP removal of 79.5% and 29.5%, achieved by adding α-MnO2 and Fe3O4 as the catalyst, respectively. These results indicated that the core–shell structured Fe3O4@α-MnO2 microspheres could enhance the catalytic degradation of CIP in the present of PS. The TOC concentration of the solution decreased from 28.5 mg L−1 of the initial solution to 16.5 mg L−1 of reacted solution, indicating that some of the CIP has not been degraded completely after reaction for 90 min. It should be noted that the CIP could be mineralized completely by prolonging reaction time.


image file: c4ra06696k-f5.tif
Fig. 5 Ciprofloxacin degradation profiles versus time in different systems (initial CIP concentration 50 mg L−1, Na2S2O8 concentration 2 g L−1, catalyst load 1 g L−1).

Sulfate radical has been proposed to be the actual oxidant species in activated PS processes. However, hydroxyl radical can also be generated due to the reaction of SO4˙ with H2O.12,16 The nascent free radical species have high oxidizing ability for oxidation of the CIP. To identify the catalytic role of the potential species, ethanol (EtOH) and tert-butanol (TBA) scavenger, which have different reaction rate constants with sulfate radical and hydroxyl radical, were added to the catalytic system.16 In the presence of EtOH, the degradation of CIP obviously decreased (Fig. S4). In contrast, the presence of TBA has slight effect on CIP degradation. These results suggested that sulfate radical was the main oxidant species responsible for CIP degradation in the magnetic composites/PS coupled process. Moreover, the prepared core–shell structured Fe3O4/α-MnO2 microspheres showed superior stability during the activated PS reaction, and more than 85% of the CIP could be decomposed after duplicating the catalytic reaction 5 times (Fig. S5). The above observations indicated that the as-synthesized core–shell structured Fe3O4/α-MnO2 microspheres could be used as a potential catalyst for organic pollutants degradation.

Conclusions

In summary, three-dimensional core–shell structured Fe3O4/α-MnO2 microspheres have been successfully synthesized by two-step hydrothermal method. The crystal α-MnO2 loaded on the Fe3O4 microspheres as nanosheets with thickness of about 5 nm. The obtained products showed high ability to activate PS for degradation of CIP from the solution with easy magnetic separation. These results implied that this material could be used as catalyst for effectively degradation of organic pollutants from wastewater.

Acknowledgements

This work was financially supported by National Natural Science Foundation of China (no. 41371244, and 51278481), Xiamen Science & Technology Major Program (no. 3502Z20131018), Xiamen Science and Technology Planning Project (3502Z20120012), and the National High Technology Research and Development Program (“863” Program) of China (no. 2012AA062606).

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Footnote

Electronic supplementary information (ESI) available: Detail experimental procedures, SEM image of the Fe3O4 microspheres, EDX spectrum of the composites, N2 adsorption/desorption isotherms of the pure Fe3O4 microspheres and α-MnO2, degradation of CIP in the system of PS/Fe3O4@α-MnO2 without and with quenching agents of TBA (0.10 mol L−1) and EtOH (0.10 mol L−1), and time profiles of CIP degradation in different recycles. See DOI: 10.1039/c4ra06696k

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