M. Prabhua,
R. Suriyaprabhaa,
V. Rajendran*a,
P. Kulandaivelub and
S. Valiyaveettilc
aCentre for Nano Science and Technology, K. S. Rangasamy College of Technology, Tiruchengode-637215, Tamil Nadu, India. E-mail: veerajendran@gmail.com; Fax: +91-4288-274880 (direct), 274860; Tel: +91-4288-274741-4, 274880
bDepartment of Mechanical Engineering, K. S. Rangasamy College of Technology, Namakkal (Dt.), Tiruchengode-637215, Tamil Nadu, India
cDepartment of Chemistry, Faculty of Science, National University of Singapore, 3 Science Drive 3, 117543, Singapore
First published on 9th September 2014
In this study, magnesium-doped nanobioactive glass (NBG) composites (SiO2–CaO–P2O5–MgO) were prepared by simple sol–gel method, which were characterized and coated on Ti alloy (Ti–6Al–4V) and stainless steel (SS304) implants by spin-coating technique. The prepared nanocomposite shows amorphous nature and spherical morphology with particle size of less than 100 nm. The adsorption and desorption isotherms showed the prepared nanocomposites to be in mesoporous range with a specific surface area of 104.1 m2 g−1. The coated implant was found to have a uniform structure without any cracks and pores. Magnesium-doped NBG-coated Ti implants show high corrosion resistance and hardness. In addition, formation of bone-like apatite layer on the coated implant was found to be high in magnesium-doped NBG particles. In addition, in vivo toxicity of the glasses was studied in zebrafish (Danio rerio) embryos, and the results confirmed significant toxicity at higher concentration. Hence, magnesium-doped NBG-coated implant is found to be a potential nanocomposite for high load-bearing applications with better anticorrosive property and long-term stability.
In fact, for improved osteogenic properties, coating of antimicrobial and biocompatible nanobioactive glass (NBG) particles should be used on implants to expand the application of NBG for high load-bearing applications.17 HAp sprayed on the implant surface as a bioactive coating material has few drawbacks in terms of adherence to the metal substrate. For example, HAp coating on titanium implant surfaces may result in rough surface and increase osseointegration, but its adherence to the metal is not perfect.18 Bioglass may be known to act as a better osteoproductive, abrasive, and highly resorbable surface material for implants,17,19 but extensive investigations are required to explore the bioactive glass coating as an active biomaterial on clinical implants.
The NBGs are coated on glass films to explore higher bioactivity.20 However, it is found that chemical composition and microstructure of the glass particles have an important role in implant applications. Hence, the glass composition that possesses optimal physicochemical properties and better in vitro biocompatibility is used for the implant-coating applications. Our earlier investigations on the development of NBG composites prepared with Mg, Ag, and Zr show the in vitro bioactivity of the material for biomedical applications.21,22 Among the glass compositions tested, the one with 10% Mg was found to possess the required mechanical and physicochemical properties. Hence, the coating of Mg-doped NBG particles on implant materials led to desirable biomimetic characteristics for high load-bearing applications.
The screening of the in vivo toxicity of the optimized Mg-doped NBG (SiO2–CaO–P2O5–MgO) particles is mandatory for any implant coating. In this regard, a zebrafish model can be used to analyze the biocompatibility and in vivo cytotoxicity of the prepared glass compositions. As the genotype of zebrafish is closely similar to the human genotype,23 the analysis of toxicity in fish enables us to understand the human health risks of novel biomaterials. In addition, large quantity of zebrafish embryos can be developed rapidly at low cost, which serves as an inexpensive and faster in vivo assay to screen the biocompatibility, pharmacological efficacy, and toxicity of biomaterials.
This study aimed to examine the in vivo cytotoxicity of Mg-doped NBG (SiO2–CaO–P2O5–MgO) particles in zebrafish (Danio rerio) embryos and to coat these particles on implant materials such as Ti alloy (Ti–6Al–4V) and stainless steel (SS304) plates using spin-coating technique. In addition, this study aimed to explore the in vitro bioactivity using simulated body fluid (SBF), and to explore the mechanical and anticorrosive properties using artificial saliva on the coated implants.
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Fig. 2 XRD patterns of NBG- and Mg-doped NBG-coated and un-coated titanium alloy (Ti–6Al–4V) implants. |
The amorphous NBG and Mg-doped NBG particles are successfully deposited onto Ti alloy and stainless steel after spin coating, and confirms through HR-SEM analysis (Fig. 4). HR-SEM images and corresponding EDX spectra of TIP, TINBG, and TIMgNBG implants before in vitro study are shown in Fig. 4. The polished TIP shows smooth surface without any scratches (Fig. 4a). The EDX pattern shows 100% purity (Fig. 4a). Similarly, the pure SS304 sample also show plain smooth surface without any impurities (Fig. 5a). The surfaces of the TINBG and TIMgNBG implants prepared using spin-coating technique are shown in Fig. 4b and c. From the observed results it is revealed that the deposition of uniform coating of particles is achieved and shows slight aggregation on the coated substrate which may due to the presence of excess PVP in the nanocomposite. The interface between the coating and alloy is dense, and no cracks are found at the interface between titanium alloy and coating. Controlling the ratio of nanobioactive glass and PVP, one can control the aggregation of bioactive glass particles in PVP matrix. The EDX pattern of TIMgNBG implant confirms the presence of elements such as Ti, Si, Ca, P, and Mg on the implant surface (Fig. 4c).
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Fig. 4 HR-SEM images of NBG- and Mg-doped NBG-coated and uncoated titanium alloy (Ti–6Al–4V) implants. |
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Fig. 5 HR-SEM images of NBG- and Mg-doped NBG-coated and un-coated stainless steel (SS304) implants. |
The surface morphology of the NBG- and Mg-doped NBG-coated SS304 implant also shows uniform coating and smooth surface without any cracks and pores (Fig. 5). These results indicate strong adherence of coating on the implant surface (Ti–6Al–4V and SS304). The surface morphology of the NBG and Mg-doped NBG implants became much smoother because of the PVP composite coating. The EDX pattern of Mg-doped NBG-coated stainless steel implant confirms the presence of elements such as Fe, Cr, Si, Ca, P, and Mg on the coated surface (Fig. 5b and c).
The elemental compositions of the uncoated and coated NBG particles are confirmed by XRF analysis (Table 1). The existence of elements such as Si, Ca, P, and Mg on the implant surface is confirmed in NBG particles and Mg-doped NBG composites. The remaining elements (Ti, V, Al, Fe, Ni, and Cr) are present in the substrate. From the observed results, it is concluded that the developed nanocomposite-coated implant shows negligible impurities. These results are in good agreement with the observed EDX pattern.
Sample | Element (wt%) | Mechanical properties | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Ti | Al | V | Fe | Cr | Ni | Si | Ca | P | Mg | Hardness (GPa) | Young's modulus (GPa) | |
TIP | 88.52 | 7.46 | 2.62 | 1.40 | — | — | — | — | — | — | 0.12 | 2.85 |
TINBG | 84.18 | — | 2.96 | 0.17 | — | — | 8.68 | 2.40 | 1.59 | — | 0.56 | 15.72 |
TiMgNBG | 82.91 | — | 3.50 | — | — | — | 8.37 | 3.57 | 1.41 | 0.24 | 1.65 | 12.78 |
SSP | — | — | — | 70.42 | 19.54 | 07.56 | 01.59 | — | — | — | 0.18 | 4.48 |
SSNBG | — | — | — | 56.52 | 16.03 | 5.90 | 12.67 | 6.63 | 2.19 | — | 0.17 | 5.37 |
SSMgNBG | — | — | — | 56.66 | 15.71 | 6.22 | 11.18 | 7.03 | 2.10 | 0.94 | 0.75 | 4.57 |
AFM images of the Ti alloy (Ti–6Al–4V) and stainless steel (SS304) surface before and after coatings are given in Fig. 6 and 7. The two-dimensional (2D) and three-dimensional (3D) views of the AFM images of polished Ti alloy and SS304 surface are shown in Fig. 6a and 7a. The AFM images of the composite coated surfaces (Fig. 6a and 7a) show that the surface is uniform with no scratches. Fig. 6b and c and 7b and c show the 2D and 3D views of Ti alloy and SS304 sample after coating of NBG- and Mg-doped NBG-coated particles. Further, it confirms that an effective coating is achieved by spin-coating method. In addition, the surface of the implant subjected to a constant tip loading is seen in Fig. 6 and 7. It is reported that bioactive glass coating on metallic implant enhances the osteoconductivity and cellular differentiation.26 However, glass composition with enhanced mechanical properties promotes the stability of the implant for high load bearing applications.
Fig. 8 shows the potentiodynamic polarization curve of NBG particles coated on Ti–6Al–4V and SS304 to explore the corrosion resistance in artificial saliva. Using Tafel extrapolation method,27,28 the corrosion potential (Ecorr), corrosion current density (Icorr), anodic/cathodic Tafel (βα and βc), and polarization resistance (Rp) are obtained from polarization curves (Fig. 8). The values of Ecorr, Icorr, βα, βc, Rp, and corrosion rate per year for NBG- and Mg-doped NBG-coated particles on Ti–6Al–4V and SS304 implants are given in Table 2. TINBG implant shows higher Icorr value of 69.4 μA cm−2 whereas SSNBG implant shows higher Icorr value of 67.3 μA cm−2. Similarly, corrosion current densities of TIMgNBG and SSMgNBG implants were 13.5 and 9.55 μA cm−2, respectively. From the observed results, higher Icorr values are evident for TINBG and SSNBG when compared with those of TIMgNBG and SSMgNBG implants.
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Fig. 8 Potentiodynamic polarization curve of the NBG- and Mg-doped NBG-coated Ti–6Al–4V and SS304 implants in artificial saliva. |
Sample | Ecorr (V) | Icorr (μA cm−2) | βα (V per decade) | βc (V per decade) | Polarisation resistance (Rp) (Ω) | Corrosion rate (mm per year) |
---|---|---|---|---|---|---|
TINBG | −0.620 | 69.4 | 0.123 | 0.127 | 391.86 | 0.806 |
TIMgNBG | −0.534 | 13.5 | 0.098 | 0.080 | 1415.5 | 0.157 |
SSNBG | −0.635 | 67.3 | 0.119 | 0.126 | 396.6 | 0.782 |
SSMgNBG | −0.614 | 9.55 | 0.038 | 0.028 | 754.99 | 0.111 |
It suggests that Mg-doped NBG-coated samples are passivated spontaneously with passive current density in an artificial solution. Higher polarization resistances of 1415.5 and 754.99 Ω are observed for TIMgNBG and SSMgNBG implants, respectively. In addition, Mg-doped NBG-coated samples show that the lower corrosion rates for Ti–6Al–4V and SS304 are 0.157 and 0.111 mm per year, respectively. These observed results are in good agreement with already reported studies.28,29 The presence of bioactive glass coating improves corrosion resistance of titanium alloy and stainless steel in artificial saliva solution.29 Finally, it is concluded that the presence of Mg in NBG particles improves corrosion resistance of titanium alloys and stainless steels while coating and they act as a barrier that extends the lifetime of the implant.
The typical load–displacement curves of nanoindentation experiments for uncoated and coated nanocomposites on Ti–6Al–4V and SS304 are shown in Fig. 9. From the obtained curves, the hardness (H) and Young's modulus (E) values are calculated and are given in Table 1. The hardness value of TIP is measured as 0.12 GPa whereas those of TINBG and TIMgNBG implants are measured as 0.56 and 1.65 GPa, respectively. Similarly, Young's moduli of TIP, TINBG, and TIMgNBG implants are found to be 2.85, 15.72, and 12.78 GPa, respectively. In addition, the hardness value of pure SS304 (SSP) is measured as 0.18 GPa whereas those of SSNBG and SSMgNBG implants are measured as 0.17 and 0.75 GPa, respectively.
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Fig. 9 Typical load–displacement curve of the nanocomposite-coated and uncoated Ti–6Al–4V and SS304 implants. |
Moreover, Young's moduli of SSP, SSNBG, and SSMgNBG implants are observed to be 4.48, 5.37, and 4.57 GPa, respectively. From the observed results, it is seen that TIMgNBG and SSMgNBG implants show an increase in hardness and Young's moduli when compared with uncoated implants. The hardness of the materials determines the interfacial and intrinsic bonding of the materials for in vitro biological behavior.30 Generally, the surface roughness does not influence the immediate nucleation of calcium phosphate deposits onto Ti6Al4V surfaces.31 However, further growth and mechanical attachment of the final Ca–P deposition is favoured by a rougher topography rather than a smoother topography. Therefore, the Mg-doped NBG coated implants with an improved anticorrosion property along with mechanical stability are used for high load bearing implant applications in biomedical field.
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Fig. 10 XRD patterns of the nanocomposites-coated Ti–6Al–4V and SS304 substrates after 21 days of immersion in SBF. |
The apatite layer formation on the prepared implant surface after immersion in SBF for 21 days is further confirmed by HR-SEM analysis and the results are shown in Fig. 11. From the observed results, it is seen that Mg-doped NBG coating provides a suitable surface for bone-like apatite formation. It is observed that the uncoated implant immersed in SBF is different from the coated implants before and after immersion in SBF. The image obtained after 21 days of SBF immersion of coated implant indicates the formation of white globular apatite-like structure on the surface of both Ti- and SS-coated implants. Polyvinylpyrrolidone (PVP) is known for its water-soluble and biocompatible polymer properties, used in the present study to induce the formation of apatite crystal.32 PVP can effectively combine with a larger amount of Ca2+ through a strong ion-polar interaction due to the presence of C–N and CO. The incorporated Ca2+ ions facilitate to combine with PO43− and CO32− ions in SBF solution, which inturn accelerates the nucleation of HAp crystals on the implant surface.33
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Fig. 11 HR-SEM images of the nanocomposites-coated Ti–6Al–4V and SS304 substrates after 21 days of immersion in SBF. |
From the observed results, it is evident that the developed Mg-doped NBG-coated implants show better bioactivity and improved mechanical properties, which in turn become potential glass compositions for high load-bearing applications with better anticorrosion property and long-term stability. Similarly, previous observations of HAp-coated implants show significant bioactivity.16 However, the HR-SEM analysis of the Mg-doped NBG-coated implant shows better HAp layer formation on the implant surface.
From the in vivo cytotoxicity evaluation results, it is observed that hatching rate and touch response of the zebrafish are similar in control and in the NBG-treated samples (Table 3). No delay in hatching is observed for control and the NBG samples tested at 100 μg mL−1. However, the mortality rate is reduced by 20% in the NBG-treated samples than control while observing under a microscope (Fig. 12). The treatment of metal oxide nanoparticles at a concentration above 50 μg mL−1 causes a decrease in hatching rate as well as an increase in the percentage of mortality.23 The toxic response of MgO-doped NBG particles for in vitro cytotoxicity evaluation against human AGS cell line21 is closely related to that for in vivo analysis in terms of dosage effect. These observations convey that addition of optimized MgO (10%) to glass matrix does not enhance cytotoxicity when compared to base glass even though the addition of nanoparticles at 100 μg mL−1 causes stress to zebrafish, as observed from Fig. 12, due to surface functionalization of particles and their binding affinity for biological molecules.34,35 Thus, rapid in vivo cytotoxicity screening results indirectly point out the benefits associated with humans while applying the MgO-doped glass particles for implant and other clinical applications.
Stages of embryos (no.) | Control | NBG | MgNBG | |||
---|---|---|---|---|---|---|
After 48 h | After 72 h | After 48 h | After 72 h | After 48 h | After 72 h | |
a N – normal, Ab – abnormal. | ||||||
Hatched embryos (N/Ab) | 0/0 | 10/0 | 3/0 | 9/0 | 2/1 | 1/7 |
Unhatched embryos (N/Ab) | 10/0 | 0 | 1/5 | 0 | 1/4 | 0 |
Dead embryos | 0 | 0 | 1 | 1 | 2 | 2 |
Elemental compositions of the NBG-coated and uncoated Ti implant (Ti–6Al–4V) and stainless steel (SS304) plates were measured by X-ray fluorescence (XRF) spectrometer (EDX-720; Shimadzu, Kyoto, Japan). High-resolution scanning electron microscope (HR-SEM) equipped with energy-dispersive X-ray analysis (EDX) (Quanta FEG 200; FEI, The Netherlands) was used to explore the difference in surface morphology and composition of the NBG-coated and uncoated substrates. The substrates were examined at an accelerating voltage of 30 kV. The elemental wt% was calculated using ZAF program of the EDX system. The topography of the NBG-coated and uncoated samples was analyzed through atomic force microscopy (AFM; version 7; Innova, USA) in contact mode using a Si3N4 cantilever with a spring constant of about 34 N m−1 and a resonance frequency of about 200 kHz. Scanning was performed at a scan speed of 0.5 Hz with a resolution of 256 × 256 pixels. The tip loading force was controlled to avoid structural changes in the sample.
The mechanical properties such as Young's modulus and hardness of the NBG-coated and uncoated samples were measured using the quasistatic nanoindentation (TI 700 Ubi; Hysitron, USA) system. The indentation was performed by applying a force in the range of 100 nN to 10 N on the sample using a transducer, and the displacement with respect to depth force was observed. The hardness, H, of the material was measured using the following formula:
![]() | (1) |
![]() | (2) |
Compound | Concentration (mg L−1) | Compound | Concentration (mg L−1) |
---|---|---|---|
NaCl | 125.6 | Na2SO4·10H2O | 763.2 |
NH4Cl | 178 | KSCN | 189.2 |
KCl | 963.9 | KH2PO4 | 654.5 |
NaHCO3 | 630.8 | CaCl2·2H2O | 227.8 |
Urea | 200 |
This journal is © The Royal Society of Chemistry 2014 |