Tuan Liuab,
Xinxin Genga,
Yongxing Nieab,
Ruoshi Chena,
Yan Meng*a and
Xiaoyu Li*b
aKey Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029, P.R. China. E-mail: mengyan@mail.buct.edu.cn; Fax: +86-10-64452129; Tel: +86-10-64419631
bState Key Laboratory of Organic–Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, P.R. China. E-mail: lixy@mail.buct.edu.cn; Fax: +86-10-64452129; Tel: +86-10-64423162
First published on 11th June 2014
By taking advantage of competing side reactions, controlled synthesis of a series of homo- and co-polymerized hyperbranched polyethers (HBPEs) is demonstrated using AB2 monomers of different spacer lengths. This reacting system shows good controllability and scalability. More importantly, the degree of branching is found to be insensitive to the molecular weight and spacer length in monomers. Thus, the value and width of Tg can be tuned by varying monomer spacer length, terminal groups, molecular weight, as well as by copolymerization and physical blending. The dependence of Tg in binary homopolymer blends on composition and the dependence of Tg in copolymers on monomer ratio are established and compared for the first time. Tg of copolymers obeys the Fox equation, whereas Tg in binary blends only follows the Kwei equation. Copolymerization does not increase the width of Tg. In contrast, the width of Tg of binary blends is much broader than that of copolymers, even though the broadening in Tg can be reduced by increasing the polarity of terminal groups.
The glass transition temperature (Tg) is the most important parameter for polymers and is closely related to mechanical, thermal, and other properties.11 However, due in large part to the poor controllability, controlled synthesis of HBPs with tunable Tg has not been reported, especially for HBPs with polar terminal groups. Tg of linear polymers depends on the chemical structure of the backbone and MW.12 Tg of HBPs, however, depends on more factors,4 including backbone structure, terminal groups, DB, and MW and thus is more difficult to control. In HBPs, changes in MW are often accompanied by changes in DB, which is also an important factor in determining Tg, making the control of Tg more challenging. In one-pot synthesis of HBPs, the control of MW without changing DB is notoriously difficult. In addition, reproducibility and scalability are also difficult to achieve when the reactor size changes. This paper is organized into three parts. First, one-pot controlled synthesis of a series of hyperbranched polyethers (HBPEs) with almost invariant DB, controllable MW, and good scalability is presented using three AB2 monomers with different spacer lengths. Second, the tuning of Tg was demonstrated using several ways, including varying monomer spacer length, terminal group, and MW, as well as physical blending and copolymerization. Third, the relationship between Tg of copolymers and monomer ratio and that between Tg of binary homopolymer blends and composition are compared in detail for the first time. The effects of terminal group on miscibility of binary blends were also discussed.
The first step is the synthesis of 4-(2-bromine-oxethyl)-benzaldehyde. Under mechanical stirring, PHBA (12.2 g, 0.1 mol), 1,2-dibromoethane (75.2 g, 0.4 mol), K2CO3 (27.6 g, 0.2 mol), and 500 mL ethanol were added into a three-necked flask and refluxed for 10 h. After cooling to room temperature, the mixture was filtered, and ethanol was removed using a rotary evaporator. The crude product was purified using silica gel column chromatography with CH2Cl2/petroleum ether (1:
1) as the eluent. The obtained product is a light green crystal-like solid. Yield: 19.01 g, 83%. Please note that the crude product can be directly used in the next step without purifying, because byproducts can be automatically removed in the next step. 1H-NMR (600 MHz, CDCl3, δ): 3.65 (t, 2H, OCH2CH2Br), 4.35 (t, 2H, OCH2CH2Br), 6.99 (d, 2H, C6H4O), 7.81 (d, 2H, C6H4O), 9.87 (s, 1H, PhCHO). 13C-NMR (600 MHz, CDCl3, δ): 28.56, 67.95, 114.89, 130.45, 132.01, 163.00, 190.70.
In the second step, 4-(2-bromine-oxethyl)-benzaldehyde (11.5 g, 0.05 mol), phenol (0.25 mol, 23.5 g), ZnCl2 (0.7 g, 5 mmol), and PTSA (0.95 g, 5 mmol) were added into a three-necked flask under mechanical stirring. After stirring for 1 h, reactants were heated to 45 °C for 24 h and then washed at least twice with hot water (>70 °C) to remove residual salts. After evaporation at 140 °C, most phenol was removed, and the crude product was then purified by silica gel column chromatography with 1:
5 ethyl acetate/petroleum ether as the eluent, and the obtained 2C-AB2 is a yellow solid. Yield: 8.78 g, 44%. 1H-NMR (600 MHz, acetone-d6, δ): 3.76 (t, 2H, OCH2CH2Br), 4.33 (t, 2H, OCH2CH2Br), 5.38 (s, 1H, CHPh3), 6.76 (d, 4H, C6H4O), 6.89 (d, 2H, C6H4O), 6.94 (d, 4H, C6H4O), 7.06 (d, 2H, C6H4O), 8.15 (s, 2H, PhOH). 13C-NMR (600 MHz, acetone-d6, δ): 30.29, 54.30, 67.99, 114.29, 114.87, 130.05, 130.17, 135.64, 138.03, 155.64, 156.65.
Using the three AB2 monomers, which have different spacer lengths, a variety of homo- and copolymerized HBPEs were prepared using one-pot polymerization. The synthesis route for homopolymerized HBPEs is shown in Scheme 2. Homopolymerized HBPEs synthesized from monomers of different spacer lengths, (i.e., n = 2, 4, and 6 in Scheme 1) are labelled as HBPE-2C, HBPE-4C, and HBPE-6C, respectively. Moreover, polymerization reactions were carried out under nitrogen protection using water-free solvents. Two types of terminal groups were found in HBPEs: the double bond and the bromine group. As shown in the 1H NMR results (Fig. 1), Ph3CH protons at ∼5.3 ppm split into three peaks. For HBPE-2C, the three peaks are well separated. As the spacer length increases, the three peaks are closer to each other. Chemical shifts of Ph3CH protons are affected differently by the dendritic (D), linear (L), and terminal (T) units and thus split into different peaks, which can be used to determine DB14.
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Fig. 1 1H NMR spectra of HBPEs obtained from monomers with different spacer lengths (i.e., n = 2, 4, and 6). |
Codea | Concentration (mol L−1) | Mn (kDa) | Mw (kDa) | PDI | Tg (°C) | DBb |
---|---|---|---|---|---|---|
a The first number in the code represents the number of carbon atoms in the alkyl spacer, i.e., n in each structural unit. The second number in the code distinguishes HBPEs of different MWs.b Degree of branching is calculated according to Hawker's definition using 1H NMR. | ||||||
HBPE-2C-1 | 0.10 | 3.8 | 6.8 | 1.8 | 127 | 0.53 |
HBPE-2C-2 | 0.20 | 6.0 | 12.6 | 2.1 | 129 | 0.51 |
HBPE-2C-3 | 0.40 | 7.3 | 18.3 | 2.5 | 131 | 0.50 |
HBPE-4C-1 | 0.10 | 3.5 | 6.0 | 1.7 | 101 | 0.51 |
HBPE-4C-2 | 0.20 | 4.1 | 7.8 | 1.9 | 109 | 0.51 |
HBPE-6C-1 | 0.10 | 4.2 | 8.4 | 2.0 | 93 | 0.53 |
HBPE-6C-2 | 0.20 | 8.9 | 22.3 | 2.5 | 97 | 0.53 |
HBPE-6C-3 | 0.40 | 10.0 | 27.0 | 2.7 | 99 | 0.50 |
For easy comparison, normalized GPC curves corresponding to different reaction times (from 4 h to 72 h) are shown in Fig. 2. At 60, 80, and 100 °C, GPC results corresponding to 4 h and 6 h almost overlap, indicating that MW and its distribution stabilize in 6 h. When temperature increases from 40 to 100 °C, number-average molecular weight (Mn) of HBPE-2C goes through a maximum at 80 °C (Fig. 3). The fast stabilization and temperature dependence in Mn are somewhat unexpected, which will be explained in the following paragraph.
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Fig. 2 Normalized GPC results of HBPE-2C as a function of reaction time for polymerization carried out at (A) 60 °C, (B) 80 °C, and (C) 100 °C. |
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Fig. 3 The variation of number-average molecular weight (Mn) of HBPE-2C with reaction temperature when polymerized for 24 h and at a monomer concentration of 0.1 mol L−1. |
Two assumptions were made in Flory's classic treatment of AB2 polymerization:15 the reactivity between A and B groups remain unchanged during polymerization, and side reactions, such as intermolecular cyclization, are absent. Based on those assumptions, MW only stabilizes after long times when steric hindrance become dominant, making MW sensitive to local reaction conditions, such as mixing and heat transfer. We realize that a violation of either of the two assumptions can lead to some degree of controllability. Similar fast stabilization has been ascribed to intermolecular cyclization.16 However, cyclization cannot occur in our system due to the short spacer length in the monomers, which is confirmed by NMR. Rather, the elimination reaction,17 which competes with the main substitution (or propagation) reaction, is found to be responsible. Comparing the corresponding peak areas in 1H NMR spectra of HBPE-4C-2 (Fig. 4) to those of a model molecule, 4-bromo-1-butene (see Fig. S9 in ESI†) reveals that more than 70% of Br groups were converted to CC after reacting at 80 °C for 24 h, which essentially terminates the substitution reaction and leads to a fast stabilization in MW. Thus, the relative speeds of the elimination and substitution reactions change with temperature and lead to temperature-dependent MW. We note that fast stabilization is not achieved at 60 °C (Fig. 2A). This can be explained by the low reaction speeds of both elimination and substitution reactions at 60 °C, which lead to incomplete termination even after 4 h of reaction. Thus, MW continues to increase with time. In contrast, at the highest temperature of 100 °C, the elimination reaction is favored and leads to a decrease in MW (Fig. 3).
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Fig. 4 The 1H NMR spectrum of HBPE-4C-1 (80 °C, 24 h). Insets show the enlarged views of boxed parts. |
In the synthesis of HBPs, side reactions can lower MW and are thus often undesirable. In the absence of side reactions, MW and DB are mainly determined by reaction kinetics, making them sensitive to changes in local variations in temperature, mixing, and concentrations of reactants and catalysts. As aforementioned, the violation of two assumptions (i.e., constant reactivity and/or absence of side reactions) can lead to better controllability. Yokozawa7 showed that for reacting systems with increasing reactivity, HBPs with narrow PDI can be obtained. In our systems, which violate the second assumption, good controllability and reproducibility can also be achieved. In the right temperature range, the competing side reaction can lead to fast stabilization and allows us to control MW simply by controlling temperature and monomer concentration.
DB = (D + T)/(D + T + L) |
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Scheme 3 The synthesis route of three model molecules that have well-defined 1H NMR peaks of dendritic (D), linear (L), and terminal (T) units, respectively. |
(1) Tg-Tuning by varying MW, monomer spacer length, and terminal group. At 0.1 mol L−1 and 80 °C, the one-pot approach yields a Mn of ∼4000 g mol−1 in the case of HBPE-2C-1. By increasing monomer concentration, Mn can be further increased to ∼7000 g mol−1. Alternatively, by adding additional batches of monomers into the already stabilized systems, the propagation reaction can be reinitiated and yield HBPEs with a Mn of more than 10000 g mol−1. However, increasing Mn from 4000 to 10
000 g mol−1 only increases Tg by 10 °C, suggesting changing Tg by varying MW is not very effective for our systems. Thus, in studies concerning the binary blends and copolymerization, effects of Mn on Tg are not shown.
Tg of HBPEs can also be varied by changing the backbone structure. As shown in Table 1, at comparable Mn, Tg of HBPE-2C is approximately 30 °C higher than that of HBPE-6C. Terminal groups in HBPs also have notable effects on Tg. After converting the phenolic terminal groups in HBPE-2C-1 into benzyl groups (Scheme 4), Tg decreases approximately 50 °C due to the weaker interactions between terminal groups. Thus, changing the backbone structure and terminal group are more effective ways of tuning Tg.
(2) Tg-tuning by varying copolymerization and binary blending. Copolymerization and physical blending have been used to change Tgs of linear polymer systems, and prediction of Tg with composition in those systems (Tg mixing laws) has been well documented. However, mixing laws for hyperbranched systems have not been systematically studied. Based on our HBPEs, the variation of Tg in binary homopolymerized blends with composition and variation of Tg in copolymers with monomer ratio was demonstrated. Furthermore, the difference in two mixing laws was investigated in detail for the first time.
Random copolymerized HBPEs were obtained using two monomers (i.e., n = 2 and 6) at different monomer molar ratios, and the synthetic route is shown in Scheme 5. Mn of copolymerized HBPEs is in the range of 3800–4300 g mol−1. Please note that DB of copolymerized HBPEs (80 °C, 0.1 mol L−1) cannot be accurately determined due to the stronger overlaps in 1H NMR peaks. However, as explained before, DBs of copolymers are expected to be close to those of homopolymers. As shown in Fig. 6, both copolymers and binary blends of HBPE-2C and HBPE-6C show only one Tg. In copolymers, Tg increases systematically when the molar fraction of 6C-AB2 monomer (X) decreases; in binary blends, Tg also increases systematically with decreasing weight fraction of HBPE-6C (w).
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Scheme 5 The route of copolymerized HBPEs using 2C-AB2 and 6C-AB2. X denotes the mole fraction of 6C-AB2. |
For miscible blends and copolymers without interactions, the variation of Tg with composition can be described by the Couchman equation based on entropy continuity20 or a simplified version of the Couchman equation, i.e., the Gordon-Taylor equation, which can be derived from volume additivity.21 Due to its simplicity, the Gordon-Taylor equation is often used to predict the composition-dependent Tg of binary blends of linear polymers:
![]() | (1) |
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Theoretically, for systems with strong interactions such as our phenol-terminated HBPEs, neither the Gordon-Taylor equation nor the Fox equation are adequate; instead, the Kwei23 equation, which considers the strong interactions between different components, has to be used:
![]() | (3) |
Variations of Tg in both copolymers and binary blends along with fittings from the Kwei (dashed curve) and Fox Eq. (solid curve) are shown in Fig. 7. Notable differences between copolymers and blends are clearly shown: Tg values of copolymers follow the Fox Eq., whereas Tg values in binary blends show negative deviations from the Fox Eq. In both cases, the Kwei Eq. can fit data well, with k = 1 and q = 0.6 for copolymers, and k = 1 and q = −10.6 for binary blends. Interestingly, for Tg of copolymers, the Fox Eq., which does not consider effects of interactions, can also fit data well. Satisfactory fitting using the Fox Eq. has also been reported for hyperbranched copolymers with nonpolar terminal groups.24,25 In our systems, the unexpected good fit from the Fox Eq. could be explained by two competing effects: on one hand, phenolic terminal groups can form hydrogen bonds and lead to an increase in q; on the other hand, ample terminal groups and the highly branched structure can also lead to steric hindrance and thus decrease q. The two competing factors result in a small q (0.6) and negligible qw1w2 term in the Kwei Eq., and thus lead to a satisfactory fitting with the Fox Eq. In contrast, in binary blends, the steric hindrance effects dominate and lead to a large negative q (−10.6); thus, the Fox Eq. does not apply. The effects of heating rate on Tg are demonstrated by reducing the heating rate from 10 K min−1 to 2 K min−1. Results show that the Tgs in blends and copolymers obtained at 2 K min−1 are all ca. 2.3 °C lower than those obtained at 10 K min−1. Again, the new sets of Tg values can still be fitted by the Fox or Kwei Eqs.
In order to investigate effects of terminal groups on the glass transition phenomena in binary blends, HBPE-2C and HBPE-6C, which have phenolic terminal groups, were converted to BHBPE-2C and BHBPE-6C, which have less-polar benzyl terminal groups. For binary blends of BHBPE-2C and BHBPE-6C, dependence of Tg on the weight fraction of BHBPE-6C along with fitting results from the Kwei Eq. are shown in Fig. 8A. Moreover, in benzyl-terminated binary blends, only one Tg is observed for mixtures at all compositions. The Kwei Eq. can fit data well with k = 1 and q = −12.5. Compared with the phenol-terminated blends, the more negative q value in benzyl-terminated blends suggests that steric hindrance is more pronounced in benzyl-terminated blends, which is reasonable, considering the lack of hydrogen bonding and the bigger size of benzyl groups. We note that only one Tg is observed in both the phenol-terminated blends and benzyl-terminated blends. In binary blends of linear polymers, stronger interactions, such as hydrogen bonding, are often necessary to ensure misciblility.26 However, our results suggest that strong interactions are not necessary to ensure miscibility in blends of HBPEs. Owing to the large numbers of contact sites in HBP blends, the same terminal groups (though not polar) in both components are enough to achieve adequate miscibility. This is further confirmed by dual Tg values found in binary blends of phenol-terminated HBPE-2C-1 and benzyl-terminated BHBPE-2C-1 (Fig. 8B). Please note that although two Tgs are observed, they do move closer to each other compared with Tgs of pure components.
Apart from the value of Tg, the width of Tg (ΔTg), which is reported as the difference between the extrapolated onset and endset temperatures, can provide additional information on miscibility. Although only one Tg is observed in binary blends of both phenol-terminated and benzyl-terminated HBEPs, ΔTg does vary with composition (Fig. 9). ΔTg values of both phenol-terminated blends of HBPE-2C-1 and HBPE-6C-1 (squares) and benzyl-terminated blends of BHBPE-2C-1 and BHBPE-6C-1 (triangles) are bigger than those of copolymers (circles). ΔTg values of both blends go through maxima at intermediate compositions. However, ΔTg in benzyl-terminated blends is bigger than that in phenol-terminated blends, suggesting that hydrogen bonding between polar terminal groups can enhance miscibility and lead to a narrower Tg. In contrast, for copolymers prepared from 2C-AB2 and 6C-AB2 monomers, ΔTg is always close to that of homopolymers and is much smaller than that in binary blends.
Tg-Tuning in HBPEs was demonstrated using several methods, including terminal group modification, copolymerization, and physical blending. Moreover, the dependence of Tg in binary blends on composition and the dependence of Tg in copolymers on monomer ratio are compared in detail for the first time. For copolymers, variation of Tg with monomer ratio can be fitted with both the Kwei and Fox Eqs.; and the width of Tg (ΔTg) in copolymers is similar to that of homopolymers. For both phenol- and benzyl-terminated binary blends, relationships between Tg and composition can be fitted with the Kwei Eq.; however, they show negative deviations from the Fox Eq. In addition, the q value in the Kwei Eq. is found to depend on the nature of the terminal groups, including polarity and steric hindrance. For binary blends, ΔTg values are always bigger than those of homopolymers. Unlike linear polymer blends, hydrogen bonding is not necessary to ensure miscibility in blends of hyperbranched polymers as long as both components have the same terminal groups; however, hydrogen bonding can indeed improve miscibility and decrease the width of Tg.
Footnote |
† Electronic supplementary information (ESI) available: Experimental details of synthetic procedures of model molecules, and NMR, GPC and DSC spectra that are not shown in the text. See DOI: 10.1039/c4ta04077e |
This journal is © The Royal Society of Chemistry 2014 |