Julie Besnardiereabc,
Xavier Petrissansab,
Christine Surcine,
Valérie Buissetted,
Thierry Le Mercierd,
Mathieu Morcrettee,
David Portehault*abc and
Sophie Cassaignonabc
aSorbonne Universités, UPMC Univ Paris 06, UMR 7574, Chimie de la Matière Condensée de Paris, F-75005, Paris, France. E-mail: david.portehault@upmc.fr
bCNRS, UMR 7574, Chimie de la Matière Condensée de Paris, F-75005, Paris, France
cCollège de France, Chimie de la Matière Condensée de Paris, 11 place Marcelin Berthelot, 75231 Paris Cedex 05, France
dSolvay Research & Innovation, Paris Center, 52 rue de la Haie-Coq, 93308 Aubervilliers Cedex, France
eLaboratoire de Réactivité des Solides, UMR CNRS 7314, Université de Picardie Jules Verne, 33 Rue Saint Leu, 80039 Amiens Cedex, France
First published on 2nd May 2014
A route towards carbon–MoO2 core–shell spheres has been developed, through hydrothermal decomposition of ascorbic acid combined with precipitation of MoO2 nanoparticles. In this one-pot and green process, carbon spheres originating from ascorbic acid act as seeds for the in situ deposition of a corona made of 30 nm molybdenum dioxide particles. The as-obtained hierarchical nanostructured carbon–MoO2 core–shell spheres exhibit an ideal combination of electrical conductivity and lithium reactivity for Li-ion battery electrodes. This nanocomposite offers the opportunity to master the collector-active material and active material–electrolyte interfaces. Direct transfer “from the beaker to the battery” without any additives nor thermal treatment yields storage capacity values of ca. 600 mA h·g−1 at C/5 rate with excellent stability that challenges state-of-the-art molybdenum oxide-based batteries.
Here, we combine aqueous chemistry with the sol–gel process toward the one-pot synthesis of original carbon-active material core–shell structures that can be directly transferred “from the beaker to the battery”, without need for high temperature pre-treatments nor additives. The as-obtained hierarchical nanocomposite originates from a self-assembly process in the aqueous medium and consists in submicronic spheres, with a carbonaceous core and a shell made of assembled 30 nm ellipsoidal MoO2 nanoparticles. As a model to evaluate this strategy, molybdenum dioxide is ideal because of its high specific capacity4,12,19,20 and its low electrical resistivity for fast electrochemical reactions.21–23 These green chemistry-derived particles can be readily incorporated as electrodes and exhibit enhanced electrochemical reactivity versus lithium. Their storage capacity of 600 mA h·g−1 (per gram of MoO2 active material) stable over tenths of cycles surpasses those previously reported on a few cycles.3,5,10–12,20,22,24–26 Their ease of processing outperforms common physical blends of carbon and MoO2 nanoparticles and compares favorably to state-of-the-art MoO2-based electrode materials,3,5,10–12,20,22,24–26 where higher capacities were only reached through multistep, high temperature procedures.3,5,10,12,20
To understand the formation of the core–shell structures, the reaction was stopped after different durations of hydrothermal treatment. According to the XRD patterns (Fig. S3†), the crystalline to amorphous matter ratio increases during the synthesis, as well as the crystallite size, exemplified by peak narrowing. Crystallization is completed after 6 hours. TEM and SEM (Fig. 3) provide a significant contrast between the organic core and the inorganic shell that enables one to distinguish the two components. After one hour of hydrothermal treatment, “naked” organic spheres are observed, without any MoO2 seed on their surfaces. Charge effects on the FESEM image show that these spheres are not electronically conductive, in agreement with the carbonaceous, poorly graphitic nature of the cores. These naked spheres indicate that polymerization of ascorbic acid or of its degradation products27 leads to the organic core formation prior to any MoO2 nucleation. Some “raspberry-like” assemblies of organic spheres decorated with few MoO2 nanoparticles are also observed in minority. No isolated MoO2 nanoparticles were detected. Hence, MoO2 nanoparticles appear only through heterogeneous nucleation on the organic cores, which indeed requires lower activation energy than homogeneous nucleation.28 Besides, molybdenum polyoxoanions in solution might be complexed by the organic functions at the surface of the core, so that precipitation would readily occur on the carbonaceous spheres. After 3 h, “naked” cores are no longer observed and the surface density of inorganic particles is increased. After 6 h, the organic core is entirely coated with MoO2 nanoparticles: the reaction is complete. The mechanism of the core–shell formation can be summed up as follows (scheme in Fig. 3): ascorbic acid and its derivatives27 polymerize and form organic spheres which then become a support for heterogeneous nucleation of the MoO2 nanoparticles followed by particle growth. A similar “in situ seeding” mechanism was already highlighted for other inorganic29 and hybrid particles.6,30–32 In the specific case of this work, the interplay between the organic and inorganic precursors goes well beyond the formation of the carbon–metal oxide interface. Indeed, as no MoO2 is obtained in the absence of ascorbic acid, the organic species act not only as the core precursor, but also as the reductant to form Mo(IV) species. Reciprocally, without molybdenum complexes, the organic polymerization occurs to a lesser extent, as shown by (1) the resulting supernatant with yellow hue, characteristic of incomplete degradation of the organic moieties, and (2) the FTIR spectra (Fig. S4†) highlighting stronger O–H, C–H and C–O stretching bands for the carbonaceous spheres in the absence of Mo precursors. Therefore, reticulation and graphitization goes further with molybdenum species: MoO2 nanoparticles may catalyze the organic polymerization. Interestingly, the organic source can be modified: when glucose is used instead of ascorbic acid, core–shell structures are also observed. This one-pot process opens up avenues for the use of cheap water-soluble organic sources, which could be selected from industrial wastes for instance: any water-soluble organic, complexing and soft-reducing agent able to “polymerize” at pH ∼ 1, to ensure the solubility of the Mo precursor, could be used to readily obtain these C–MoO2 core–shell objects.
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| Fig. 3 FESEM images (1–12 h), TEM picture (3 h) and evolution of the carbon–MoO2 core–shell assemblies during the hydrothermal treatment. | ||
The final material is constituted of MoO2 nanoparticles supported onto a carbonaceous core that could act as a current collector in Li-ion batteries but also as a buffer for volume changes during cycling. Indeed, simple density calculations show that the active material can experience volume doubling during complete Li incorporation (4Li+ per MoO2). Molybdenum dioxide MoO2 is used as the active material because of its attractiveness as anode material with high specific capacity and stability versus the electrolyte.4,12,19,20 This compound also exhibits a metal-like behavior with low electrical resistivity, which confers fast electrochemical reactions and facilitates electron percolation.21–23 The conductivity of the self-supported material was evaluated to assess its suitability for building electrodes without use of external conductive carbon additive. For that purpose, a cohesive pellet was prepared without calcination in order to prevent sintering and to characterize the as-synthesized material. Because conventional cold-pressed samples were too fragile for conductivity measurements, we used Spark Plasma Sintering (SPS) at 300 °C to obtain suitable tablets with 72% density, avoiding grain growth, while maintaining the core–shell architecture (Fig. S5†). The electrical conductivity of the sintered pellet is about 80 S m−1, close to the conductivity of pure mesoporous MoO2.3 Therefore, the as-synthesized material is conductive, presumably due to the interconnected MoO2 conductive paths. This high conductivity is favorable to the use as electrode material without carbon addition: the inorganic framework will insert lithium and conduct the electrons while the polymeric support will anchor the active particles and act as a buffer to accommodate volume changes during cycling. It might also contribute to the overall electrical conductivity, to a lesser extent because it is not fully graphitized.
| MoO2 + 4Li+ + 4e− = Mo + 2Li2O | (1) |
Reaction (1) is never observed for micronic MoO2 particles because of extremely slow kinetics.22 The nanometric size of the inorganic particles activates this reaction, increasing the theoretical capacity from 210 to 840 mA h g−1.22 The initial irreversibility of about 600 mA h g−1 observed at the first cycle can be attributed to both the inorganic MoO2 shell and the carbonaceous core. Irreversible reactions have been reported at the interface between MoO2 nanoparticles and the electrolyte, forming a solid electrolyte inter-phase (SEI) at 0.7 V (Li+/Li) during the first discharge.20 Other irreversible reactions could involve the carbonaceous core and the loss of remaining C–O, C
O groups highlighted by FTIR (Fig. S4†).34 To assess this last hypothesis, sole organic cores were prepared by hydrothermal treatment of an ascorbic acid solution and tested in the same conditions (Fig. 4e). The contribution of the core to the global capacity of the core–shell material is insignificant (25 mA h g−1). Moreover, the initial irreversibility of the core is evaluated to 40 mA h g−1, less than 10% of the total irreversibility. Therefore, the irreversibility at the first discharge is mainly attributed to the SEI formation and to the establishment of electrical contacts. In order to improve percolation, a second core–shell material was prepared by calcination at 600 °C under argon of the as-synthesized product (Fig. 4c). This additional sample provides a supplementary reference to evaluate the performances of the material of interest, namely the as-obtained core–shell particles. This thermal treatment eliminates organic groups from the core in order to increase its conductivity and to make it more suitable for collecting electrons. A better percolation is also expected in this new material, because of the higher conductivity of the core along with the improved quality of the interfaces between MoO2 particles but also between the core and the shell. The calcination temperature was limited to 600 °C because of molybdenum oxides volatility above this temperature. The content of carbonaceous core slightly changes from 58 wt% to 50 wt%. A reference sample consisting of sole calcined carbon cores was also prepared in order to evaluate their contribution to the overall capacity (Fig. 4d). XRD and FESEM (Fig. S6†) show that calcination does not impact the MoO2 nanoparticle size and the core–shell architecture. A decrease in the charge effects on FESEM images indicates improvement of the electron conductivity (Fig. S1b†). Infrared spectra (Fig. S4†) highlight the disappearance of the C
O and C–O bands. Therefore, most of the reactive moieties of the carbonaceous core are eliminated and its composition gets closer to pure carbon. The charge–discharge curves of the calcined core–shell particles (Fig. 4c) show a reduced initial capacity loss that confirms the contribution of the interfaces to the capacity loss of the as-synthesized material. As a result of the lower oxygen content and the higher electrical conductivity of the calcined core and better quality of the interfaces, the heat-treated material exhibits higher performances during the first cycles than the as-obtained particles, with a capacity of 720 mA h g−1 after 30 cycles (Fig. 3e) and an insignificant contribution of the calcined carbonaceous core to the overall capacity (Fig. 3e). Some irreversibility is still observed during the first cycle but is mainly due to the carbonaceous core (270 mA h g−1 out of the 450 mA h g−1 measured). Yet, after 30 cycles, the capacity of the calcined core–shell particles drops, indicating that the dissolution of MoO2 nanoparticles is initiated,2 which was not the case with the as-synthesized material. It seems that calcination improves the specific capacity of the electrodes but also “cleans” the MoO2 surfaces from organic species that could prevent dissolution.20 Embedding inorganic active material in porous carbon is indeed a well-known strategy for the prevention of particle dissolution.16–18,35 Careful TEM examination (Fig. 5) of the MoO2 shell in the as-synthesized assembly actually shows a 1–2 nm-thick carbonaceous layer over the nanoparticles, which should contribute to stabilization versus dissolution. Conversion is also more important after calcination and could accelerate the degradation of the core–shell material via drastic structural modifications. Finally, even for the calcined material, a clear improvement is conferred by the hierarchical structuration of the spheres, since the mechanical blend between reference nanoparticles and carbon particles hardly reaches a capacity of 600 mA h g−1 lasting less than two cycles (Fig. 4e). Therefore, nano- and micro-texturation of the electrode plays a major role in the electrochemical behavior of the composite, because it impacts directly the nature and quality of the interfaces between the different components (MoO2, carbonaceous core and electrolyte) (Fig. 6): anchoring the active MoO2 particles at the microscale prevents particle loss during Li+ incorporation and volume doubling, while the nanoscale carbonaceous shell over the nanoparticles limits active material loss by dissolution.
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| Fig. 5 HRTEM picture of an as-synthesized core–shell particle. The black arrows highlight a 1–2 nm thick carbonaceous layer over the MoO2 nanoparticles. | ||
To evaluate the need for further improvement of the nanostructured material, conductive Sp carbon particles were mechanically blended with calcined core–shell spheres (core–shell/Sp carbon weight ratio of 85/8, Fig. 7). A further capacity increase is observed in the blend (+15%), with capacities reaching 830 mA h g−1 with a 80 mA h g−1 contribution of the core (Fig. 4e). This value close to the theoretical one for MoO2 exchanging 4Li+ is attributed to better electron percolation through the higher conductivity of Sp carbon compared to the poorly ordered carbon core of the hierarchical particles.
Further enhancement in the additive-free system could arise from the adjustment of the MoO2 shell to the carbon core ratio by tuning the Mo and ascorbic acid initial contents, and the temperature of the hydrothermal and calcination treatments for higher ordering and conductivity of the carbon core. Nevertheless, the stable capacity of 600 mA h g−1 achieved with the as-obtained core–shell particles, without any additives, is remarkably high and compares favorably to values reported in the literature. Indeed, capacities were reported in the range 300–750 mA h g−1 for crystalline MoO2 (ref. 3, 20 and 24–26) and few carbon-nanoparticles physical-blends reached 600 mA h g−1 after 20–70 cycles, at the expense of multistep processing.5,10–12 Mesoporous MoO2 (ref. 3) could also reach values of 750 mA h g−1 but relied on a hard templating approach involving at least three steps, with high temperatures and toxic reagents. These methods are much more tedious than the one-pot synthesis developed here.
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50 wt mixture of ethylene carbonate (EC) and dimethylcarbonate (DMC)). The working electrode was obtained by Doctor Blading of the different NMP-based slurries on a copper foil: active material (MoO2, 85 wt%), Sp carbon (8 wt%) and polyvinylidene fluoride (PVDF, 7 wt%) in the case of bare MoO2 nanoparticles; the same formulation without any Sp carbon in the case of the as-synthesized and the calcined core–shell materials; and a fourth sample of calcined core–shell materials with Sp carbon (weight ratio 85/8). The thickness of the electrode was 40 μm. The resulting MoO2 areal loading was 40 g·m−2 and the MoO2 loading of the electrode was ca. 2 g·mL−1. The electrochemical experiments (galvanostatic charges and discharges) were performed at room temperature, on a Biologic multichannel potentiostat, between 0.1 and 3.0 V versus Li+/Li. The currents were adjusted to ensure C/10 rate (insertion of 1Li+ in 10 h) for the first cycles and then C/5 rate (insertion of 1Li+ in 5 h). The electrochemical performances of sole organic cores were evaluated in the same conditions. For the as-synthesized material, a rate performance study was also carried out in cyclic voltammetry, for scanning rates ranging between 0.5 and 100 mV s−1 in the same cell-configuration.Footnote |
| † Electronic supplementary information (ESI) available: C–MoO2 characterization and formation mechanism, additional electrochemical investigations. See DOI: 10.1039/c4ra03231d |
| This journal is © The Royal Society of Chemistry 2014 |