Yangyang Lia and
Ben Q. Li*b
aState Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, 710049 Xi'an, China. E-mail: liyang617730@stu.xjtu.edu.cn
bDepartment of Mechanical Engineering, College of Engineering and Computer Science, University of Michigan-Dearborn, MI 48128, USA. E-mail: benqli@umich.edu; Fax: +1-313-593-3851; Tel: +1-313-593-5241
First published on 12th May 2014
An optical-thermal experimental system, in which CdTe quantum dots (QDs) were used as thermal sensors, is developed for micro-electromechanical system (MEMS) temperature measurements in the high temperature range (>70 °C). Laboratory-prepared CdTe QDs with suitably controlled synthesis conditions show excellent temperature sensitivity. For orange emitting CdTe QDs, calibration from a type A micro-heater yields a linear relation between the spectral peak shift and the temperature over the temperature range of 27 °C to 170 °C, the last being the highest temperature of the heater achieved in our current optical-thermal experimental setup. This linear relation is consistent with the predictions for semiconductor quantum systems from the principle of thermo-quantum mechanics for the temperature above the Debye point. Analysis of the experimental data indicates that the orange emitting QDs possess a thermally-induced spectral-shift sensitivity of 0.34 nm °C−1, which is approximately about 2–3 times better than reported. The excellent repeatability and accuracy of the calibrated orange emitting CdTe QDs as thermal sensors are further demonstrated by applying them in monitoring electric thermal characteristics of type B MEMS structures. While calibration is for up to 170 °C, the temperature of up to 212 °C for the type B MEMS heater was measured with a satisfactory accuracy using the CdTe QDs, further demonstrating the stability of the thermal-spectral properties of the QDs. The existence of a unique “burnout” spectrum in the temperature dependent PL spectra also suggests that optical-thermally sensitive QDs can be applied in both monitoring the temperature development and diagnosing circuit breakout due to over-heating.
Several studies have appeared on the spectral shifts based temperature measurements applied to determine the temperature in nanoscale and biological cell systems. They provide an excellent means to map the temperature with a nanoscale spatial resolution.7–10 The principle of the luminescence-based nanothermometry has been given in recent comprehensive reviews,11,12 along with various applications involving nanoscale imaging and thermal measurements.13–19 Of particular interest is the work by Li et al. who reported the use of single red colour emitting CdSe QD to measure the temperature of a line-shape microstructure with a wavelength shift 0.093 nm °C−1.13 Also, reports have appeared on thermal sensitive fluorescence lifetime as a novel thermometry in micro and nano systems. Thermal image was obtained of a micro-fluidic chamber positioned between heating source by analyzing the spatial variation of the temperature sensitive luminescence lifetime of polymer that is introduced into the micro chamber.18 Haro-González et al. examined how the CdTe QD luminescence lifetime varies within the biophysical thermal range (25–50 °C).19 So far, much research has been focused on the use of the QDs thermal sensors for nanoscaled measurements, which are usually concerned with a low temperature range (25–50 °C). Little, if any, appears to have been explored for the use of these sensors for high temperature (>70 °C) measurements. In light of a vast range of possible applications in science and engineering, such a study would open up an entirely different approach by which nanoscale thermal sensors are used for a macrosystem whose thermal behaviour cannot be determined by existing measurement techniques. For instance, these sensors may embedded in micro systems in diagnosis of microelectronic circuits and in determining thermal behaviour of ultra-high speed rotating object, such as high-speed rotating bearings, for which alternatives for thermal measurement are rather limited.
This paper presents a study on the use of CdTe QDs as thermal sensors to measure the temperature of and to monitor the thermal behaviour of micro/nano structured systems from room temperature up to over 200 °C. The intention is to explore the effectiveness of these nanoscale thermal sensors, which has been proved useful for low temperature measurements, for high temperature applications. A key feature that differentiates the present study from those reported for thermal measurements using QDs is that a much higher spectral thermal sensitivity of 0.34 nm °C−1 is obtained with the QDs synthesized in our own laboratory than those reported in literature. This improvement in sensitivity comes from proper control of synthesis conditions. Another distinct aspect of the present study is that this is perhaps the first work on the use of the nanothermal sensors for high temperature applications. In what follows, controlled synthesis of quantum dots designed for thermal sensing is discussed. Different colour emitting CdTe QDs have been successfully characterized and the thermal spectral characteristics of orange emitting QDs are well determined in a large-scaled temperature range. Use of them in non-contact, local temperature sensing of a MEMS heater is demonstrated. The experimental spectral data indicate us a novel technique which combines thermometry with on-line monitoring for micro/nano integrated circuits and fuse wires.
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0.2, pH = 10.5–11.0. Briefly, 0.2 mM Cd(CH3COO)2·2H2O was dissolved into 50 ml deionized water in a beaker. Then 18 μl thioglycolic acid (TGA) was added and the pH was adjusted with 1 M NaOH solution. After stirring for 5 min, 0.04 mM K2TeO3 which was dissolved in deionized water was added into the above solution. Then 80 mg of NaBH4 was added into the precursor solution. After the reactions proceeded for another 5 minutes, all the solutions were transferred into a condenser and refluxed at 100 °C under open-air conditions. By this procedure, CdTe QDs with desired PL emission spectra can be obtained with different reaction times.
Conduit copper wires, through which DC power were supplied to the micro heater, were connected to the electrodes of the micro heater using electrargol, followed by a post bake at 80 °C for 30 min (Fig. S1†). This ensured good contact between the electrodes and the copper wires.
The TGA-stabilized CdTe QDs aqueous solutions were taken from the refluxing reaction mixture at different intervals of time. The images of the TGA-coated CdTe QDs irradiated under an ultraviolet lamp were recorded. A typical set of these images is given in Fig. 3b, where the colour of the CdTe QDs was made to turn from green to yellow, orange and dark red by controlling the reflux reaction times. It is noted that poor PL intensity was obtained at the initial nucleation stage, due to the existence of surface defects of the QDs that contributed to nonradiative recombination as in Fig. 3c. As the reaction went on, a partial hydrolysis of TGA occurred in the course of refluxing and the incorporation of sulfur into the CdTe nanocrystals formed a thin CdS molecular layer. A large amount of surface traps of CdTe nanocrystals were effectively eliminated due to formation of a CdS layer, leading to a tremendous enhancement in PL intensity as in Fig. 3d. The PL intensity reached the maximum value in the case in which the thickness of CdS layer increased to a critical threshold (the optimum thickness).Afterward, the PL intensity declined while continuing to prolong the reaction time. The reason was that dislocations and new defects formed as the thickness of the CdS molecular layer increased unceasingly, which resulted from the intrinsic interfacial strains due to the lattice mismatch (10.0%) between CdTe and CdS as in Fig. 3e.23 These defects may become a new source of nonradiative recombination sites and cause a decrease in the PL intensity of CdTe QDs.24
Commonly, quantum dots with fewer defects exhibit higher PL quantum yields and better spectral characteristics, which is favourable for the optothermal experiment. According to previous work, QDs whose emission ranged from 520 nm to 600 nm obtained relative higher PL quantum yields and stable optical properties, to a great extent, reducing the influence of defects.20 Thus, CdTe QDs synthesized at 4 h, 9 h and 12 h intervals of time (called green, yellow and orange emitting QDs, respectively) were chosen as our experimental subject.
Fig. 4 compares the characteristics of three different CdTe QDs refluxing at a reaction of 4 h, 9 h and 12 h (the TEM image (Fig. 4a), UV/Vis absorption spectra (Fig. 4b) and PL emission (Fig. 4c)). Nanometre features of green, yellow and orange emitting CdTe QDs have been further confirmed by the clear lattice fringes in the TEM images, from which the size of each colour emitting quantum dot was about 2.34 nm (green), 2.78 nm (yellow) and 2.95 nm (orange), respectively. The measurements also indicate that the absorption spectra and the PL emission spectra both experience a red shift (that is, the peak shifts to a longer wavelength) with an increase in the size of the CdTe QDs. Specifically, the green, yellow and orange emitting CdTe QDs have a corresponding peak wavelength of 487 nm, 505 nm and 515 nm in absorption spectra and of 550 nm, 570 nm and 590 nm in the PL emission. This effect of the quantum confinement is consistent with the size effect predicted by the first order perturbation analysis from quantum mechanics.25
From Fig. 5a–c, it is seen that the peak wavelength of CdTe QDs exhibits a red shift almost quadratically as the applied voltages increases and so does the temperature rise registered by the thermocouple. The average emission intensity is also shown decreased with a broadening in spectral width. Both wavelength shift and emission intensity decline were reversible during the experiments performed. From quantum-thermal theory of semiconductors,26,27 an increase in temperature changes the dilation energy of a quantum system (in this case, quantum dot), which leads to a change in energy bandgap. More specifically, intratomic spacing dilates when the amplitude of the atomic vibrations is enlarged as a result of the applied thermal energy. An increased interatomic spacing decreases the potential seen by the electrons. Consequently, the energy bandgap is reduced. As the energy band is closely related to the light frequency, the wavelength of light emitted by a quantum system changes with the temperature of the system. This provides the basis for temperature measurements. Studies further show that at the temperature of above critical point, the shift in the wavelength of light emitted by a quantum system is correlated linearly with the temperature.28,29 In terms of the decreased emission intensity, it is believed that CdTe core is not capped with a thicker CdS shell and the thinner shell lets the core regions on surface of nanocrystal expose to the environment, so that the increased temperature disturbs the repopulation of mobile electrons and holes on the surface of water soluble QDs.30 Therefore, some reactions such as oxidation would occur and most carriers that were in deep trap sitesemit nonradiatively, which cause the decrease of PL intensity of water soluble CdTe QDs.31
Analytically, all the initial spectra under different potentials were disposed with Gaussian fits. Wavelengths extracted from processed results were done with a further linear fitting (fitting adjustment factor R2 = 0.99948) versus temperature (Fig. 6d).
| WaveP-orange = 588.35 + SorangeTorange | (1) |
The linear fitting equation for orange emitting QDs spectra was presented as eqn (1) with a slope value Sorange = 0.33006 nm °C−1, in which WaveP-orange represent spectral peak wavelength of orange emitting CdTe QDs under a local temperature Torange. The slope of the fitting curves intuitively reflects the temperature sensitivity of wavelength shift for CdTe QDs.
The accuracy of the CdTe QDs as an optical thermal probe is influenced by two factors: the accuracy of the wavelength shift (δ = 0.04 nm) measured by the spectrograph and the standard deviation error (σorange = 0.0015 nm °C−1) of the spectral linear fitting procedures. The wavelength accuracy (δ) depends on the spectrograph itself, only such a small value can lead to a deviation from the exact temperature. This deviation is determined by eT-orange = (δ)/(Sorange ± σorange) with a final value 0.12 °C. Another indicator in micro/nano scale thermometry we care about is the temperature resolution ΔT, which is directly determined by the spectral resolution (Δλ = 0.13 nm) of the experimental configuration. The highest thermal resolution of the orange emitting CdTe QDs-based thermal probe is expected to be close to 0.39 °C by ΔT = Δλ/Sorange. According to temperature-dependent energy band theory, can be extended to a broader temperature range from 27 °C to 500 °C.32
As seen in Fig. 6a and b, the “burnout” voltage differed from each group, with a minimal value 6 V and maximal value 6.5 V. PL emission spectra of CdTe QDs became more flat with incremental applied voltages. This phenomenon is due to a large accumulation of Joule heat with an increasing external potential. Noticeably, the moment micro-heater fused, inverse changes in PL emission spectra occurred as a result of the sudden disappear of heat source (the black curve labelled “burnout” in Fig. 6a and b). Though the “burnout” spectra PL intensities were far lower than initial emission spectra, there was an apparent PL enhancement in “burnout” spectra compared with “close to fusing” emission spectra (close to abscissa axis). All these ensemble temperature-dependent spectroscopic characteristics appeared to be reproducible.
It is important to note that the “burnout” spectrum curve distinguishes itself from the rest of CdTe QDs thermophotospectra and thus this unique characteristic may serve as a useful on-line monitoring method to detect the born-out-induced malfunction of micro/nano integrated circuit.
The PL spectra of CdTe QDs changed reversely as temperature reverses, but initial emission peak and intensity position was never to be reached, as we can see the “burn out” curves in Fig. 5a and b and 6a and b. This phenomenon was due to the thermal induced surface trap states and oxidative damages which depressed the restoration of the CdTe lattice thermal expansion and impeded the recovery process of PL spectra.
Fig. 6 illustrates the measured characteristics of the orange-emitting QDs (I, II). The repeatability is excellent as indicated by the spectral curves in Fig. 6a and b and by the peak positions of the thermophotospectra in Fig. 6c. The temperature readings by the QDs shown in Fig. 6d were obtained by substituting the values of the spectral peak positions into the calibration relation given by eqn (1). The readings are plotted along with those registered by the thermocouple. Clearly, the temperatures at the centre of the micro-heater versus applied voltages also manifested an approximately quadratic relationship up to a maximal value of 212 °C, which is expected as the Joule heating is proportional to the square of the applied voltage (or current).33 A reasonably good accuracy of QDs as a thermal sensor is validated by the fact that the two curves of the thermocouple and the QDs essentially duplicate each other. Detailed analysis of the collected data indicates a temperature deviation of 0.3 °C between the quantum dots measurements and the thermocouple reading. Inspection of the results in Fig. 6c and d confirms the stability and repeatability of CdTe QDs as thermal sensors for non-contact optical temperature measurement. Finally, it is worth pointing out that while the thermophotospectral calibration is performed only for up to 170 °C, because of the thermal capacity limit of the type A micro heater, the extended use of this calibration up to 212 °C appears fully justified by the data shown in Fig. 6. This provides additional support data for the linear thermophotospectral relation predicted by the principles of thermoelastics and quantum mechanics for quantum systems at high temperatures (that is, above the Debye temperature).
Studies show that the electrothermal characteristics of a MEMS device can be affected by various factors, including the dimensions, thermal properties, input current, instrument parameters and surroundings.34 The background noise of the spectrum detector (such as dark current in device) may influence the accuracy of determining the spectral peak position, though it can be minimized by improving exposure time.
Numerical simulation for both type A and B micro-heaters thermoelectric coupling suggested us a maximal heat accumulation in the middle of the structure. Excessive Joule heating causes the fusing of the structure, which is confirmed by our experiment. The “burnout” spectra, compared to “close to fusing” spectra, have an obvious PL enhancement (shown in Fig. 5a and b and 6a and b) due to the sudden disappear of electrothermal heat source. This spectral jump can be used as a trigger signal to raise the alarm, serving as on-line dynamic monitoring for key position of micro/nano integrated circuit and fuze wires. From this point, our method will be a combination of thermometry and dynamic monitoring.
While proved by the present work, the usefulness of this luminescence-based, reversible and linear change in PL wavelength shift of the CdTe QDs over a wide temperature range near ambient conditions establish their utility as optical temperature indicators for a variety of applications, e.g., CdTe QDs embedded in some polymer thin films may be used as temperature-sensitive coatings in contactless monitoring of ball bearing temperature by fixing them on the end face of inner and outer raceway or the surface of the bearing cage. Other jobs have shown that individual QDs possess equally well temperature sensitivity compared with the ensemble of QDs. In a biosystem, single CdTe QD coated with biocompatible molecules could be taken into living cell by endocytosis. When lesion occurs in living cell or surrounding changes, small temperature variations (no more than several Celsius) will be reflected on the luminescent spectroscopy.
Footnote |
| † Electronic supplementary information (ESI) available: Fig. S1 and S2. See DOI: 10.1039/c4ra03002h |
| This journal is © The Royal Society of Chemistry 2014 |