Yiping Luo,
Libin Hu,
Dongmei Tong* and
Changwei Hu*
Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, 29 Wangjiang Road, Chengdu, Sichuan 610064, China. E-mail: changweihu@scu.edu.cn; dmtong@163.com; Fax: +86-28-85411105; Tel: +86-28-85411105
First published on 23rd May 2014
Selective dissolution of hemicellulose from Phyllostachys heterocycla cv. var. pubescens (shortened to pubescens afterwards), and conversion of dissolved hemicellulose into value-added monomers (such as furfural and levulinic acid) promoted by AlCl3 under solvent-thermal conditions were investigated. Solid biomass samples were characterized by chemical titration and XRD techniques. Liquid products were analyzed by GC-FID, HPLC, and GPC. In the AlCl3 promoted dissociation of hemicellulose from pubescens, the conversion of hemicellulose reached 72.6 wt% without significant degradation of cellulose and lignin (only 10.4 wt% and 13.3 wt%, respectively) after hydrothermal treatment at a rather low temperature of 120 °C for 4 h. The extracted hemicellulose could be divided mainly into two parts, that is, monomers (such as xylose, furfural and acetic acid, about 36.1%) and oligomers (about 63.9%). THF and SiO2 were added, forming a SiO2–AlCl3–H2O/THF system, for the further conversion of the oligomers and monomers derived from hemicellulose. The selectivity towards total monomers could reach 97.6% based on the converted pubescens. High selectivity towards value-added monomers (39.1% furfural and 48.3% levulinic acid) was obtained at 160 °C.
Solvent-thermal conversion of raw biomass has been proposed currently as one of the efficient approaches to obtain chemicals from biomass.4,8 Many researchers paid much attention to the simultaneous decomposition of the three components in biomass in solvent-thermal process, which was efficient to improve the conversion of biomass.9,10 However, the complexity in structure and composition of biomass inevitably results in the complicacy of liquid products obtained, a mixture composed of many kinds of carboxylic acids, furans, phenols and some oligomers, then caused the difficulty in product separation and in the further use of the products.
A fractional route is believed to be an effective method to improve the product selectivity.11–13 Hemicellulose that accounts for 15–35% of biomass is a heteropolymer consisting of different five- and six-carbon monosaccharide units.14,15 The removal of hemicellulose from biomass is generally accompanied by the conversion of lignin and cellulose, because the structure of hemicellulose–lignin complex coating on cellulose is destroyed and then makes the degradation of lignin and cellulose easy.16 Therefore, the selective removal of hemicellulose avoiding significant influence on other components preserves a big challenge. Various solvent-thermal methods had been investigated to conduct the selective dissolution of hemicellulose from biomass including water treatment,17 DMSO or DMSO/water treatment,18 combination of water treatment and water/acetone extraction, and formic acid/acetic acid/H2O co-organic solvent treatment and so on.19 These treatments were shown to be effective in removing hemicellulose without affecting the cellulose and lignin. In our previous work, a two-step hydrothermal conversion of pubescens20 and the separation of hemicellulose in pubescens in water–cyclohexane solvent had been achieved.21 These researches suggested that the stepwise conversion of pubescens was possible, and the hemicellulose contained could be converted at moderate temperature of about 160 °C. Therefore, developing high efficient method is crucial in facilitating the selective dissolution of hemicellulose and needs to be further investigated.
Metal chlorides, one kind of environmentally friendly catalysts with low toxicity, were used to convert effectively carbohydrates into value-added chemicals in recent years.22–25 AlCl3 was a promising Lewis acid catalyst for the selective conversion of carbohydrates with the addition of inorganic acid, organic solvents or ionic liquid.26–29 In a biphasic medium of water and tetrahydrofuran (THF), AlCl3 could effectively catalyze the conversion of C5 and C6 sugars respectively to obtain high yields of furfural and 5-hydroxymethyl furfural (5-HMF).30,31 Peng and Kamireddy et al. studied the reaction mechanism of Lewis acid catalyst on hemicellulose dissolution, it was discovered that AlCl3 was an excellent choice to produce chemicals such as furfural.32,33 AlCl3 was also found to be effective for the selective conversion of hemicellulose in corn stover.34 The excellent performance of AlCl3 is promising to play a vital role in the selective dissolution of hemicellulose in raw biomass under hydrothermal conditions.
Currently, synchronous isolation and selective conversion of hemicellulose remain one interesting issue for the effective use of hemicellulose in biomass. Considerable research efforts had been made to convert hemicellulose selectively from biomass to sugars or water-soluble oligomers, while the yields of value-added monomers obtained from hemicellulose were not high.35–37 For the production of value-added monomers with high yield, another key challenge was the further degradation and conversion of the oligomers obtained from hemicellulose. Carrasquillo-Flores et al.28 showed that water-soluble oligosaccharides were useful feedstocks for high-yield production of 5-HMF and furfural in a biphasic reaction system. Sahu et al.38 developed a biphasic reaction system (water + p-xylene) for the selective conversion of oligomers from hemicellulose in biomass to obtain high-yield furfural. Although the improvement in the degradation of oligomers has been studied, the development of novel deploymerization processes for production of value-added monomers from lignocellulosic biomass with high yield is still required.
As a typical lignocellulosic biomass, pubescens shows potential for industrial exploitation because of its worldwide distribution and fast growth. Herein, in this work, a new two-step method was applied to selectively dissolve hemicellulose in pubescens and convert the dissolved hemicellulose into value-added monomers (such as furfural and levulinic acid) promoted by AlCl3 under solvent-thermal conditions. Furthermore, the origin of liquid products was also investigated.
Products in organic phase were analyzed by Fuli 9750 Gas Chromatography (GC) equipped with Flame Ionization Detector (FID) and a HP-innowax column (30 m × 0.25 mm × 0.25 μm). The temperature of both the detector and injector were 280 °C. The oven was heated from 50 °C to 250 °C at a rate of 5 °C min−1, then held at 250 °C for 10 min. The content of products was quantified by internal standard method and phenylacetonitrile was used as internal standard. Every sample was tested for three times to confirm the reproducibility of reported results.
The molecular weight distribution of liquid products was determined by Gel Permeation Chromatography (GPC) equipped with Waters 515 pump, 2410 refractive index detector and UL column (300 × 7.8 mm). The sample was dissolved in 1% NaCl solution at a final concentration of 5 mg mL−1 before measurement. 1% NaCl solution was used as eluent at a flow rate of 0.6 mL min−1 and the injection volume was 15 μL. Dextranum was used as the standard for molecular weight calibration.
The crystalline structure of pubescens feedstock and residues after hydrothermal treatment at different temperature was characterized by X-Ray Diffraction (XRD) on DANDONG FANGYUAN DX-1000 instrument with monochromatic Cu Kα radiation (λ = 1.542 Å) operated at 40 kV and 25 mA. The crystallinity index of cellulose in the samples, which could determine the relative crystallinity, was calculated using Segal's method as the following equation.40
The results suggested that reaction time had an impact on the selective dissolution of hemicellulose from pubescens. However, under the present conditions, the conversions of pubescens and hemicellulose were excessively low and the selectivity to hemicellulose conversion needed to be promoted. So it was necessary to optimize reaction conditions for the selective dissolution of hemicellulose from pubescens.
The effect of reaction temperature on the conversions of the three components was shown in Fig. 3(B). When the temperature varied from 120 °C to 140 °C, the conversion of hemicellulose was facilitated sharply from 42.6 wt% to 84.5 wt%, while only small amount of cellulose (10.7 wt%) and lignin (11.1 wt%) were converted at 140 °C. Therefore, the stripping of hemicellulose from pubescens promoted by AlCl3 could be observed clearly. When the temperature increased from 140 °C to 240 °C, the conversion of hemicellulose gradually increased and reached almost complete conversion at about 180 °C. The conversion of cellulose significantly increased from 10.7 wt% at 140 °C to 99.4 wt% at 200 °C and kept almost constant till 240 °C. The variation trend of lignin degradation was the same as the above-mentioned results in the absence of AlCl3. Therefore, in the presence of AlCl3, the conversion of hemicellulose significantly increased within 140 °C. When the temperature varied from 140 °C to 200 °C, the conversion of cellulose was boosted observably. While the degradation of lignin needed higher temperature. The selectivity to hemicellulose conversion could reach a high value of 68.1% at 120 °C. With elevated temperature, the conversions of the three components were all improved. The increment of cellulose conversion was obvious, leading to the gradual decline of the selectivity to hemicellulose.
Compared to the results in the absence of AlCl3 (Fig. 1), the degradation of hemicellulose increased from 41.6 wt% in the absence of AlCl3 to 84.5 wt% in the presence of AlCl3 at 140 °C, and the selectivity to hemicellulose increased from 32.6 wt% in the absence of AlCl3 to 66.0 wt%. The results suggested that AlCl3 catalyst could accelerate remarkably the degradation of hemicellulose, especially at low temperature. As shown by Peng and Kamireddy et al.32,33 the mechanisms for the AlCl3 catalyzed conversion of C6 oligomers and C5 oligomers in hemicellulose were shown in Fig. S3 and S4.† The aluminium acted as the Lewis acid and aided in cleaving of the glycosidic linkages, with the coordinated water molecules from the hydrated AlCl3 participating as a nucleophile to form glucose and xylose, thus metal chlorides played a major role in the hemicellulose hydrolysis. It was revealed that the selective dissolution of hemicellulose from pubescens at low temperature could be achieved with AlCl3 promotion.
Fig. 5 XRD patterns of pubescens and residues after hydrothermal treatment at different temperature in the presence of AlCl3 for 0.5 h. |
When AlCl3 was added, as shown in Fig. 6, the conversion of monomers was promoted. The maximum selectivity to xylose and furfural appeared at lower temperature of 140 °C. The same phenomenon was observed for glucose and 5-HMF, while their maximum values occurred at 140 °C and 180 °C, respectively. The selectivity to levulinic acid and formic acid were significantly increased. It revealed that at higher temperature AlCl3 could accelerate the hydrolysis of 5-HMF to generate levulinic acid and formic acid, which existed only in trace amount in liquid products without AlCl3. The formation of acetic acid was also promoted by AlCl3 which got the maximum selectivity at a lower temperature of 160 °C. While the maximum selectivity to acetic acid obtained at a higher temperature of 200 °C in the absence of AlCl3. As shown in Table S2,† the selectivity to total monomers increased slightly when AlCl3 was added, though AlCl3 promoted remarkably the degradation of pubescens as mentioned above in Fig. 3. The results illustrated that the liquid products might contain mainly oligomers.
Fig. 7 The influence of reaction time on the product distribution in the hydrothermal conversion of pubescens: (A) at 140 °C without AlCl3; (B) at 120 °C with AlCl3. |
The typical compounds in liquid products and their dependence on reaction time at 140 °C were presented in Fig. 7(A). The main products were acetic acid and formic acid, followed with a trace amount of xylose, glucose and furfural. 5-HMF and levulinic acid were almost not detected. The maximum selectivity to total monomers was only 15.4% (Table S3†) by prolonging reaction time to 1 h. The results suggested that the liquid products might contain oligomers. The influence of reaction time at 120 °C in the presence of AlCl3 was shown in Fig. 7(B). Compared with Fig. 7(A), the selectivity to liquid products was greatly promoted by AlCl3 and the distribution of liquid products was changed. The main products changed from acetic acid and formic acid in the absence of AlCl3 (Fig. 7(A)) to xylose and acetic acid in the presence of AlCl3. A large amount of xylose was obtained from the hydrothermal conversion of hemicellulose in pubescens catalyzed by AlCl3. The selectivity to xylose reached a maximum of 18.3% detected for 4 h. The selectivity to acetic acid increased gradually with increasing time and reached 11.8% after 8 h. Acetic acid was considered mainly coming from the hydrolysis of acetyl groups in O-acetyl-4-O-methylglucuronoxylan in hemicellulose.47 It mainly rooted in the degradation of hemicellulose, so the selectivity increased with facilitated degradation of hemicellulose by prolonging time. The variation trend of formic acid in the presence of AlCl3 was similar to that in the absence of AlCl3. The selectivity to furfural and glucose were obviously promoted by AlCl3 which increased gradually with prolonging time. 5-HMF was still almost not detected, while levulinic acid was detected when the time prolonged to 8 h. The results suggested that AlCl3 significantly promote the synchronous dissolution and conversion of oligomers and monomers from hemicellulose. The promotion of AlCl3 exhibited better performance on the hydrolysis of xylose oligomers to xylose followed by the further dehydration of xylose to furfural. Meanwhile, AlCl3 was effective for the hydrolysis of glucan to glucose and then its further conversion to 5-HMF. The hydrolysis of 5-HMF to levulinic acid was also promoted by AlCl3. However, the maximum selectivity to total monomers was only 36.1% obtained at 4 h. Based on the result, it could be deduced that the liquid products contained oligomers. Therefore, the large amount of xylose and the oligomers obtained at 120 °C for 4 h needed to be further converted to value-added monomers for an effective use of the hemicellulose.
The weight-average (Mw), number-average (Mn) molecular weights and the polydispersity (Mw/Mn) of liquid fractions determined by GPC were presented in Table 1. In FL obtained at 120 °C for 4 h, Mw was 578 g mol−1 and Mn was 419 g mol−1, which were near to the weight of three or four molecules of xylose. The results confirmed the formation of oligomers with the polydispersity of 1.38. The molecular weight (Mw) of 578 g mol−1 was much lower than the reported data of hemicellulose treated with organic solvent (1786 g mol−1,48 2020–4574 g mol−1 (ref. 49)). This implied that the degradation of oligomers was improved in the presence of AlCl3. In FL obtained at 120 °C for 4 h with HCl as catalyst (Table S8†), Mw was about 1120–1160 g mol−1, which was much higher than that of FL with AlCl3 as catalyst. This suggested that AlCl3 was better for the degradation of oligomers compared with HCl. When the FL obtained at 120 °C for 4 h was directly heated to 160 °C for 1 h, Mw increased from 578 g mol−1 to 614 g mol−1, and Mn increased from 419 g mol−1 to 477 g mol−1. The polydispersity varied from 1.38 to 1.29. This indicated that depolymerization was not promoted by directly heating to 160 °C. On the contrary, reploymerization occurred and the distribution of molecular weight was concentrated by directly heating to 160 °C.
Items | Selectivity/% | STotalf/% | |||||||
---|---|---|---|---|---|---|---|---|---|
Fur | AA | FA | 5-HMF | LA | Glu | Xyl | |||
a FL = the filtrated liquid obtained at 120 °C for 4 h.b The 100 mL FL obtained at 120 °C for 4 h was directly heated to 160 °C for 1 h.c The further reaction was carried out with FL (50 mL) and THF (50 mL).d The further reaction was carried out with SiO2 (1.00 g) and FL (100 mL).e The further reaction was carried out with SiO2 (1.00 g), FL (50 mL) and THF (50 mL).f The selectivity to total monomers. Fur, AA, FA, 5-HMF, LA, Glu and Xyl were the abbreviation of furfural, acetic acid, formic acid, 5-hydroxymethyl furfural, levulinic acid, glucose and xylose. | |||||||||
FLa | 3.8 | 10.7 | 1.7 | — | — | 1.6 | 18.3 | 36.1 | |
FLb | 160 °C | 4.4 | 13.5 | 2.8 | 0.2 | 0.6 | — | — | 21.6 |
FL/THFc | 160 °C | 8.3 | 3.6 | 1.9 | 0.1 | 0.5 | 0.1 | 0.1 | 14.7 |
180 °C | 10.1 | 5.7 | 4.2 | 0.2 | 2.3 | 0.1 | 0.4 | 23.1 | |
200 °C | 9.2 | 4.6 | 2.3 | 0.2 | 2.0 | — | 0.4 | 18.8 | |
SiO2–FLd | 160 °C | 13.0 | 12.9 | 2.1 | — | 1.3 | 7.2 | 0.5 | 37.0 |
180 °C | 8.9 | 12.9 | 2.5 | — | 1.7 | 10.1 | — | 36.2 | |
200 °C | 4.0 | 12.0 | 2.5 | — | 1.7 | 12.9 | 0.5 | 33.6 | |
SiO2–FL/THFe | 160 °C | 13.8 | 9.4 | 8.6 | 0.1 | 6.1 | 6.0 | 0.6 | 44.7 |
180 °C | 12.2 | 8.5 | 9.0 | 0.1 | 7.9 | 7.7 | 0.1 | 45.5 | |
200 °C | 11.7 | 7.9 | 9.3 | 0.1 | 7.7 | 7.9 | 0.3 | 44.9 |
Compared with water solvent, organic solvent such as 2-butanol, acetone, methyl isobutyl ketone (MIBK) and gamma-valerolactone (GVL) were deemed to exhibit better performance for the transformation of hemicellulose to value-added products (such as furfural and levulinic acid) with high yield, especially THF was highly desirable which was identified as a biomass-derived green solvent.12,31,50,51 Thus the influence of FL/THF co-solvent on the product distribution was studied. The results were illustrated in Table 2. Compared with FL obtained at 120 °C for 4 h, the selectivity to glucose and xylose significantly decreased, while the formation of acetic acid was inhibited with THF solvent. The selectivity to furfural increased from 3.8% to 8.3%. The selectivity to formic acid remained a little change. Levulinic acid and 5-HMF were detected even though the selectivity was only 0.5% and 0.1%, respectively. The selectivity to total monomers was only 14.7%. With increasing temperature, the selectivity to monomers (furfural, AA etc.) was still low. The selectivity to total monomers was only about 20.0% even when the temperature was raised to 200 °C. The low values indicated that repolymerization occurred and some oligomers from hemicellulose were still not converted. As reported by Xing,51 THF exhibited better performance on the conversion of monomers. This result suggested that THF was not beneficial for the conversion of oligomers in the reaction system.
Recently, Zhou reported that H-USY zeolite catalyst with pore structure was beneficial for the high yield of monosaccharides from oligosaccharides.36 Dhepe et al. used microporous zeolites (H-USY, H-Beta and H-MOR) and mesoporous molecular sieves (Al-MCM-41 and Al-SBA-15) to catalyze the hydrolysis of dimmers and trimers from hemicellulose to monomer sugars.52 Mochizuki et al. pointed out that SiO2 catalysts with a certain pore size played an important role in the inhibition of polymerization reactions thus effectively reduce the content of undesirable compounds in the catalytic fast pyrolysis of Jatropha residues.53 In order to improve further the selectivity to monomers in liquid products, SiO2 catalyst was used in the present work. The results were shown in Table 2. At 160 °C for 1 h, the selectivity to xylose decreased from 18.3% to 0.5% and the selectivity to furfural increased from 3.8% to 13.0%. A large amount of glucose was obtained with the selectivity increased from 1.6% to 7.2%. Levulinic acid began to be detected, although the selectivity was not high. There was also slight increase in the selectivity to acetic acid and formic acid. When the temperature increased from 160 °C to 200 °C, the selectivity to furfural decreased gradually and the selectivity to formic acid increased, which indicated that furfural was further degraded to formic acid. The selectivity to glucose significantly increased from 7.2% to 12.9% with increasing temperature, while the selectivity to levulinic acid slightly increased. The selectivity to acetic acid remained a little change even when the temperature was raised to 200 °C. The results suggested that SiO2 catalyzed the conversion of xylose to furfural, and the degradation of oligomers of hexose to glucose. So the distribution of monomers in liquid products was changed with the addition of SiO2 catalysts. However, the selectivity to total monomers was only 37.0% at 160 °C for 1 h which was similar to that of FL (36.1%), and then reduced to 33.2% gradually when the temperature was raised to 200 °C. The results suggested that SiO2 catalysts were not particularly good for the conversion of some monomers and oligomers, while repolymerization of liquid products still occurred. Therefore, some oligomers still existed in the liquid products.
As known from the results, repolymerization occurred and large part of extracted hemicellulose still existed as oligomers in FL in the presence of SiO2 catalyst or FL/THF co-solvent. Therefore, the further degradation of oligomers in FL with co-addition of SiO2 catalyst and FL/THF co-solvent was studied. The results were shown in Table 2. It could be seen that the selectivity to levulinic acid and formic acid significantly increased in SiO2–FL/THF system. The formation of acetic acid was inhibited and the selectivity to acetic acid decreased from 12.9% obtained in the presence of SiO2 catalyst system to 9.4% in SiO2–FL/THF system. A trace amount of 5-HMF and xylose was detected. The selectivity to glucose significantly increased from 0.1% in FL/THF co-solvent system to 6.0% in SiO2–FL/THF system. The selectivity to furfural increased from 8.3% in FL/THF co-solvent system to 13.8% in SiO2–FL/THF system.
The selectivity to levulinic acid and glucose increased with temperature elevated. Conversely, higher temperature led to a significant reduction of furfural selectivity which decreased from 13.8% at 160 °C to 11.7% at 200 °C. Xing et al. showed that higher temperature might lead to other side reactions which were not benefit for the enhancement of furfural.51 The result of present work was consistent with their report. Increasing temperature exhibited unconspicuous effect on the selectivity to acetic acid and 5-HMF. The selectivity to total monomers remained a value of 45.5% which was higher than the selectivity to total monomers in SiO2 catalyst (37.0%) and THF/FL co-solvent single system (14.7%). The results suggested that the great improvement of monomer selectivity might be ascribed to the synergistic effects of SiO2 and THF. In the reaction system, a large amount of glucose was obtained when SiO2 was added, thus it significantly promoted the further conversion of oligomers to monomer sugars, especially for the conversion of hexose oligomers to glucose. THF as a miscible co-solvent promoted the hydrolysis reaction and helped to protect products from degradation in catalytically-active phase, significantly enhanced the production of furfural and LA. THF limited the possible side reactions because of the lack of hydroxyl groups, resulting in higher selectivity.54,55 So the addition of THF exhibited better performance on the further conversion of monomer sugars. Therefore, it was beneficial for the inhibition of polymerization, and the conversion of oligomers was also promoted with the co-addition of SiO2 and THF.
Volume ratio | Time (h) | Selectivity/% | Stotalb/% | ||||||
---|---|---|---|---|---|---|---|---|---|
Fur | AA | FA | 5-HMF | LA | Glu | Xyl | |||
a The selectivity to liquid product in bracket was defined as the weight percentage of product based on the converted hemicellulose in pubescens feedstock.b The selectivity to total monomers. | |||||||||
1:0 | 1 | 13.0 | 12.9 | 2.1 | — | 1.3 | 7.2 | 0.5 | 37.0 |
1:1 | 1 | 13.8 | 9.4 | 8.6 | 0.1 | 6.1 | 6.0 | 0.6 | 44.7 |
1:3 | 1 | 21.3 | 9.0 | 27.5 | 0.5 | 18.0 | 4.3 | 3.4 | 84.0 |
2 | 24.8 (45.6)a | 9.4 | 27.3 | 0.2 | 16.9 (31.1)a | 3.9 | 0.6 | 83.1 | |
4 | 24.1 | 8.7 | 25.8 | 0.1 | 16.6 | 3.9 | — | 79.1 | |
1:4 | 1 | 19.8 | 10.2 | 28.8 | 0.1 | 23.5 | 4.9 | 4.9 | 92.3 |
2 | 23.0 | 8.7 | 35.8 | 0.4 | 23.1 | 3.8 | 2.7 | 97.6 | |
4 | 21.3 (39.1)a | 9.5 | 33.9 | 1.9 | 26.3 (48.3)a | 4.0 | 0.3 | 97.3 | |
1:5 | 1 | 18.8 | 8.8 | 30.3 | 0.7 | 20.3 | 4.3 | 10.0 | 93.2 |
Though monomers with selectivity to total monomers of 93.2% at FL/THF volume ratio of 1:5 for 1 h were obtained, the main liquid product was formic acid with a selectivity of 30.3%, while the selectivity to furfural and levulinic acid were only 18.8% and 20.3%, respectively. In order to obtain more value-added chemicals, the effect of time on the product distribution at 160 °C at the volume ratios of 1:3 and 1:4 were studied. The results were also illustrated in Table 3. When the volume ratio of FL to THF was 1:3, the xylose was converted gradually with time, and reached almost complete conversion at 4 h. The selectivity to acetic acid and levulinic acid were reduced slightly. The selectivity to furfural firstly increased at 2 h and then kept almost constant till 4 h. The selectivity to total monomers decreased gradually from 84.0% to 79.1% with the time prolonged. When the volume ratio of FL to THF was 1:4, the selectivity to furfural and formic acid reached a maximum of 23.0% and 35.8% for 2 h, respectively. The selectivity to 5-HMF and levulinic acid increased gradually with time. The variation trend of the selectivity to xylose and acetic acid was the same as the volume ratio of 1:3. The selectivity to total monomers increased from 92.3% to 97.3%. When the volume ratio of FL to THF was 1:3, the highest selectivity to value-added chemicals (24.8% furfural and 16.9% levulinic acid) was obtained at 160 °C for 2 h. If all the furfural and levulinic acid came from the conversion of hemicellulose, the selectivity to furfural and levulinic acid could be 45.6% and 31.1% based on the converted hemicellulose, respectively. The maximum selectivity to value-added chemicals (21.3% furfural and 26.3% levulinic acid) was obtained at 160 °C for 4 h when the volume ratio of FL to THF was 1:4. If all the furfural and levulinic acid came from the conversion of hemicellulose, the selectivity to furfural and levulinic acid could be 39.1% and 48.3% based on the converted hemicellulose, respectively. Therefore, the second-step reactions were essential for the conversion of oligomers to value-added monomers.
Mineral acids (such as HCl and H2SO4) were usually used as catalysts to produce chemicals from biomass. Yang et al.56 used H2SO4 to convert of cotton straw to sugars and levulinic acid via 2-stage hydrolysis. Hirokazu Kobayashi et al.57 used activated carbons and 0.012% HCl in water to obtain high selectivity to glucose from real biomass, while the selectivity to value-added monomers was not high. Although the highest selectivity to chemicals from biomass was obtained, the conversion of cellulose and lignin was not avoided. Compared with the existing reports involving mineral acids, the simultaneously extraction and decomposition of the hemicellulose in pubescens selectively was achieved. In the FL, the AlCl3 contained which might exhibit catalytic performance with the existence of SiO2 and THF. In order to verify the catalytic effect of the AlCl3, a comparison with HCl was studied. As shown in Table. S9,† the results suggested that Lewis acid played an important role in the selective dissolution of hemicellulose and conversion of dissolved hemicellulose into value-added monomers. The effect of the Brönsted acid obtained by the hydrolyzation of AlCl3 in aqueous systems was little. Therefore, the results also demonstrated that it was an efficient route to convert the hemicellulose in pubescens to furfural and levulinic acid selectively in the SiO2–AlCl3–H2O/THF system.
Samples | Yieldb/% | YTotalc/% | ||||||
---|---|---|---|---|---|---|---|---|
Fur | AA | FA | 5-HMF | LA | Glu | Xyl | ||
a Reaction conditions: 0.2 g substrate (xylose, xylan, glucose and microcrystalline cellulose), 1.00 g SiO2, 0.08 g AlCl3, 80 mL THF, 20 mL water.b Yield was calculated based on the weight of samples.c The total yield was the summation of liquid products obtained.d The yield of xylose was not contained for the calculation of the total yield.e The yield of glucose was not contained for the calculation of the total yield. | ||||||||
Xylose | 38.9 | 1.1 | 20.0 | — | 11.3 | — | 13.3 | 71.3d |
Xylan | 39.6 | 1.3 | 18.4 | — | 8.1 | — | 9.0 | 76.4 |
Glucose | — | 0.3 | 3.9 | 10.6 | 2.7 | 29.2 | — | 16.5e |
Microcrystalline cellulose | — | 0.7 | 5.3 | 2.6 | 3.6 | 4.0 | — | 16.2 |
Therefore, the results implied the degradation of xylan to xylose and then further dehydration to furfural. The formic acid formed mainly came from the acid hydrolysis of formylated xylose oligomers and the acid hydrolytic fission of the aldehyde group in furfural,51 because the yield from xylose and xylan was higher than that from glucose and cellulose. A trace amount of acetic acid was obtained when xylose and xylan were used. So the formation of acetic acid in SiO2–AlCl3–H2O/THF may be from the first-step reaction catalyzed by AlCl3. The production of levulinic acid has been reported via two possible pathways.58 One is via the hydrolysis of 5-HMF which came from the dehydration of hexose in hemicellulose or extracted cellulose to levulinic acid and formic acid, and the other one is via the reduction of furfural to furfuryl alcohol which was further hydrolyzed to levulinic acid. In this system, hydrogen was detected in gaseous products. Considering the fact that the reactor is made of stainless steel containing metals like nickel, the hydrogenation of furfural is possible. Thus, furfural can be hydrogenated to furfural alcohol and levulinic acid formation through furfuryl alcohol is possible. The formation of furfuryl alcohol was also identified by GC-MS, which was in low content in our experiments when starting from xylose and xylan. In order to verify this possibility, we used furfural as raw material in the AlCl3–SiO2–H2O/THF (1:4) system with 0.5 MPa H2, a small amount of levulinic acid and formic acid were obtained. Therefore, the formation of levulinic acid was through two possible pathways in the present reaction system. The result also suggested that levulinic acid and furfural mainly came from hemicellulose because the above-mentioned results proved cellulose hardly be converted. So value-added chemicals (39.1% furfural and 48.3% levulinic acid based on the converted hemicellulose) with high selectivity at 160 °C for 4 h were obtained in SiO2–AlCl3–H2O/THF (1:4) system.
Footnote |
† Electronic supplementary information (ESI) available: Supplemental figures, texts and tables. See DOI: 10.1039/c4ra02209b |
This journal is © The Royal Society of Chemistry 2014 |