Hao Liua,
Zengjiang Weia,
Meng Hua,
Yonghong Deng*b,
Zhen Tonga and
Chaoyang Wang*a
aResearch Institute of Materials Science, South China University of Technology, Guangzhou 510640, China. E-mail: zhywang@scut.edu.cn; Fax: +86-20-2223-6269; Tel: +86-20-2223-6269
bSchool of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China. E-mail: yhdeng@scut.edu.cn; Fax: +86-20-8711-4721; Tel: +86-20-8711-4722
First published on 9th June 2014
Pickering emulsion stabilized by pH-reversible chitosan is developed to prepare degradable polymer microspheres by emulsion photopolymerization, where chitosan acts as a green and recyclable particulate emulsifier. The thiol–ene photopolymerization of trimethylolpropane tris(3-mercaptopropionate) and trimethylolpropane triacrylate is initiated by UV irradiation. Chitosan adsorbed at the surface of the microspheres can be recycled for polymerization at least three times. Moreover, ibuprofen (IBU) is loaded into the microspheres. The higher the release temperature or pH value, the faster release rate and higher release extent of IBU from the microspheres are found. Meanwhile, the resulting microspheres exhibit a good degradability in 1 M NaOH aqueous solution, with a weight loss of about 90 wt% after 35 days. This study demonstrates a potential green and recyclable application of chitosan in fabrication of degradable polymer microspheres.
Pickering emulsions have aroused particular attention in recent years due to their significant advantages in contrast to traditional systems, such as good stabilization and low toxicity.7–12 Pickering emulsions, especially pH-responsive systems, are of increasing interest for study in biomedical, pharmaceutical, cosmetic and coating fields. A large amount of literature has been reported to design pH-responsive Pickering emulsions based on pH-sensitive inorganic particles, organic polymer latexes.13–15
Stöver et al. designed a pH-responsive Pickering emulsion based on silica/potassium hydrogen phthalate, where stable emulsions were maintained only at pH values between 3.5 and 5.5.16 Fujii et al. had adopted nanocomposite microgels of poly(4-vinylpyridine)/silica to stabilize pH-responsive oil-in-water (O/W) Pickering emulsions, which could maintain stability at pH 8.0 and break quickly at pH 2.0.17,18 Armes et al. prepared pH-responsive Pickering emulsions based on the copolymerization polymer of poly(2-(diethylamino)ethyl methacrylate) latexes, where stable Pickering emulsions were prepared at pH 8.0 but demulsification occurred within seconds when the pH value decreased from 10 to 3.19,20 Poly(N-isopropylacrylamide)-based microgels are also important thermo-responsive or pH-responsive emulsifiers to prepare responsive Pickering emulsions; these emulsifiers required the precise control of appropriate comonomers.21–23
Unfortunately, the pH-responsive particulate emulsifiers mentioned above usually demanded significant synthesis effort or presented a certain degree of biological toxicity, which restricted the application of these emulsion systems in biotechnology, food science, and environmental protection. Therefore, green and renewable bio-emulsifiers are particularly important in these fields.24–27 Though the preparation of pH-responsive emulsifiers or emulsion systems has been well documented, few studies concentrated on the practical application of the pH-responsive emulsion system.
We have employed chitosan without any hydrophobic modification as a new and effective particulate emulsifier to prepare pH-reversible low and high internal phase Pickering emulsions for the first time.3,28 In addition, we recently have successfully prepared pH-responsive O/W Pickering emulsions stabilized by natural polymer of lignin and further recycled this emulsifier to prepare polystyrene microspheres by Pickering emulsion polymerization.29 In the present work, pH-responsive chitosan-based Pickering emulsion was developed to synthesize degradable microspheres, and the cyclic utilization of chitosan in stabilization of Pickering emulsions and Pickering emulsion photopolymerization were studied in detail. The emulsion polymerization was carried out by UV irradiation of trimethylolpropane tris(3-mercaptopropionate) (trithiol) and trimethylolpropane triacrylate (TMPTA).
A schematic drawing of the preparation of degradable microspheres is presented in Fig. 1. The advantage of the microspheres or this method is (i) the good controlled release behavior for the loaded drug, ibuprofen (IBU), and a certain extent of degradability of microspheres, (ii) a new route for green and renewable chitosan in the preparation of functional materials, and (iii) the versatile method for other reversible emulsifiers or emulsion systems. The major goal of the present study work is to develop a recycling route for photopolymerization base on pH-reversible Pickering emulsions. Through this method, we can prepare degradable microspheres more easily, economically and in an environmentally friendly manner. Drug delivery and degradation are investigated just as examples of properties for the obtained microspheres.
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| Fig. 1 Schematic representation of the recycling preparation of chitosan-coated microspheres and pure microspheres based on Pickering emulsion photopolymerization. | ||
000), trimethylolpropane tris(3-mercaptopropionate) (trithiol), trimethylolpropane triacrylate (TMPTA), the photoinitiator, a blend of diphenyl(2,4,6-trimethylbenzoyl)phosphine oxide (TPO)/2-hydroxy-2-methylpropiophenone (Darocur 1173), ibuprofen (IBU), and fluorescein isothiocyanate (FITC) were purchased from Sigma-Aldrich and used without further purification. Chloroform, glacial acetic acid, dimethyl sulfoxide, sodium hydroxide (solid), and hydrochloric acid (Guangzhou Chemical Reagent Factory, China) were of analytical grade. Water used in all experiments was purified by deionization and filtration with a Millipore purification apparatus to a resistivity higher than 18.0 MΩ cm.
Appropriate amounts of trithiol, TMPTA, and photoinitiator were dissolved in chloroform, and chitosan solution at pH 6.7 was obtained by adding NaOH or HCl solution. Then, 4 mL chitosan solution (0.1, 0.5 or 1.0 wt%) and 2 mL chloroform were homogenized to obtain chitosan-based Pickering emulsions with an IKA Ultra Turrax T25 basic instrument at 12
000 rpm for 2 min in an ice bath.
The IBU-loaded microspheres was dispersed into 20 mL PBS buffer solution (pH = 7.4 or 2.0), followed by transfer into a dialysis bag (Mw cut-off of 3500). Then, the dialysis bag was immersed into 380 mL PBS buffer solution under magnetic stirring, which was kept at different temperatures (20, 37 and 50 °C) using a thermostatic bath under continuous stirring of 200 rpm. After desired time intervals, 2.0 mL solution was taken out to analyze the IBU concentration. Next, this 2.0 mL solution was poured back into the PBS buffer solution. The release proceeded until the concentration of IBU in the PBS buffer solution remained unchanged. The concentration of IBU could be analyzed with UV-Vis spectrophotometer through the calibration curve, which was established from standard solutions of IBU at pH = 7.4 or 2.0. The release profiles were averaged from three experiments.
The morphologies of Pickering emulsions stabilized by chitosan at pH 6.7 are shown in Fig. 2. The emulsion was O/W type, which was confirmed by droplet test.3 Spherical emulsion droplets with good dispersibility could be observed. The mean droplet diameter (about 20 μm) of Pickering emulsion in Fig. 2a was obviously bigger than the diameters (about 10 μm) in Fig. 2b and c. The concentration of particulate emulsifier plays an important role in the stability and morphology of Pickering emulsions. At low chitosan concentration, there were not enough emulsifiers to stabilize small emulsion droplets, which had high specific surface area and required more emulsifiers. Thus, big emulsion droplets appeared. However, there was enough emulsifier to ensure small emulsion droplets at the chitosan concentration of 0.5 wt%. Excess chitosan (1.0 wt%) had no obvious effect on the size of emulsion droplets, which is in accordance with a previous investigation.3 Therefore, the mean droplet diameter had almost no noticeable change at chitosan concentrations from 0.5 wt% to 1.0 wt% but became smaller than the diameter at the concentration of 0.1 wt%.
It is surprising that there were many microspheres binding together in Fig. S2a and b for entries S1 and S2 in Table 1,† which suggests that the flocculation among emulsion droplets occurred in the polymerization process. On the contrary, well-defined and discrete microspheres were found in Fig. S2c–f (entries S3–S6 in Table 1,† respectively). In all cases, photopolymerization proceeded steadily and no obvious phase separation was observed during the polymerization process. It could be supposed that excess trithiol (Fig. S2a and b†) had weak solubility in water and acted as a cross-linker to crosslink adjacent microspheres. However, all trithiol was responsible for the crosslinking and polymerization in individual emulsion droplets instead in Fig. S2b–d.† If there is no special declaration, the microspheres refer to entry S4 in Table 1† with 0.1 mL trithiol and 0.7 mL TMPTA.
Then, an attempt at removing the chitosan that had already adsorbed on the surface of the microspheres was conducted. Pure microspheres were obtained by dissolving the chitosan-coated microspheres in HCl solution to remove chitosan. Fig. 3 shows the morphologies of chitosan-coated microspheres and pure microspheres for entry S4 (Table 1†). The diameters of the two microspheres were roughly identical to the sizes of the corresponding emulsion droplets before polymerization. Comparable diameters, combining the phenomenon of no phase separation during the polymerization process, indicated that chitosan-based Pickering emulsion provided a very stable reaction vessel for producing microspheres.
Rough surfaces of chitosan-coated microspheres are presented in Fig. 3a (more obvious at a high magnification image in Fig. 3a2), but the surface of the pure microsphere in Fig. 3b2 was clean and smooth after chitosan dissolved in HCl solution. Therefore, the aggregated small particles that appeared on the surface of the microsphere in Fig. 3a2 should be the particulate emulsifier of chitosan. The presence of N element in EDS analysis (Fig. 3a3) and absence of this element in Fig. 3b3 demonstrated that chitosan existed on the surface of chitosan-coated microspheres, and chitosan was successfully removed after HCl washing. This phenomenon further suggested that the chitosan adsorbed at the oil–water interfaces prevented droplet coalescence during the photopolymerization process, and chitosan could be easily removed by dissolving in acidic condition.
To further investigate the surface structure of chitosan-coated microspheres, FITC-labelled chitosan acted as emulsifiers for preparing Pickering emulsions and microspheres. The microspheres before and after HCl washing are shown in Fig. 4a and b, respectively. It is noted that green fluorescence almost only existed at the surface of microspheres in Fig. 4a, and the fluorescence appeared in the surrounding medium in Fig. 4b. This observation is well in accordance with the SEM experiments (Fig. 3). However, irregular microspheres appeared in Fig. 4a, which was a little different from the morphologies in Fig. 3a. This difference may be due to the shorter photopolymerization time of Pickering emulsion stabilized by FITC-labelled chitosan, where the shorter time was employed in order to avoid the quenching of FITC under UV irradiation. Meanwhile, chitosan cannot be labelled by FITC uniformly, which accounts for the fluorescence with polydispersity in the confocal microscopy images.
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| Fig. 4 Confocal microscopy of the microspheres before (a) and after (b) HCl washing. Chitosan was labelled by FITC. All scale bars represent 25 μm. | ||
The content of chitosan in chitosan-coated microspheres was roughly estimated by TGA analysis (Fig. 5). The residues of chitosan, chitosan-coated microspheres and pure microspheres above 800 °C were about 39.4, 11.1, and 6.6 wt%, respectively. Thus, the calculated content of chitosan in chitosan-coated microspheres was about 13.7 wt%.
| Chitosan concentration (wt%) | Mean diameters (μm) | |||
|---|---|---|---|---|
| 1 | 2 | 3 | ||
| S7 | 0.1 | 21.2 | 37.3 | 40.5 |
| S4 | 0.5 | 9.7 | 10.8 | 19.3 |
| S8 | 1.0 | 9.5 | 15.4 | 13.8 |
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| Fig. 6 Optical micrographs of microspheres prepared at chitosan concentrations of (a) 0.1 wt%, (b) 0.5 wt% and (c) 1.0 wt%. The numbers, 1–3 represent the cycle times. All scale bars are 50 μm. | ||
The technological process of the photopolymerization of chitosan-based Pickering emulsions is a simple and effective approach for preparing various functional materials. Pickering emulsion systems stabilized by chitosan could also be applied in other fields of industrialization, for example polystyrene synthesis, not shown in this work. Compared to lignin used in our previous work,29 chitosan has unique advantages in some fields, especially in the biomedical field due to the biocompatibility and biodegradability of chitosan.
Fig. 7 shows the IBU release from the chitosan-coated and pure microspheres as a function of time at pH 7.4 and 2.0 under 37 °C. All microspheres followed a similar release tendency: the initial stage of fast release in about 65 min, and the second stage of slow release to a platform (65–130 min). In contrast to the IBU release at pH 2.0 (a maximum release of 33.9%), the release was much faster at pH 7.4 and the maximum release amount reached 58.1%. It is well known that the IBU molecule exhibits a better solubility at pH 7.4 than at pH 2.0, which results in the significant difference of IBU release at different pH values. To our surprise, IBU release from the chitosan-coated microspheres and pure microspheres displayed almost the same controlled release behavior. Presumably, the big gap among the chitosan aggregations, which adsorbed on the surface of the chitosan-coated microspheres, provided almost no obstacle to the channel of IBU release.
Then, the effect of temperature (20, 37 and 50 °C) on IBU release at pH 7.4 was investigated as shown in Fig. 8. IBU release rates at 37 and 50 °C were obviously faster than that at 20 °C, and the release rate at 50 °C was a little faster than that at 37 °C. Besides, the total release amount gradually increased slightly with rising temperature, and the release amounts were 57.8, 58.1 and 58.9% at 20, 37 and 50 °C, respectively. The increment of release rate and amount may be due to the slight increase of IBU solubility in aqueous solutions at higher temperature. IBU release suggested that the release rate can be controlled by tuning the release temperature or ambient medium such as pH value.
Next, degradation studies were performed at different NaOH aqueous solutions and temperature, as shown in Table 3. With increasing both the concentration of NaOH solutions and the degradation temperature, the degradation rate greatly increased as expected. However, in contrast to the degradation extent at 37 °C, the extent at 50 °C in 1 M NaOH solution showed little increase, indicating that temperature plays a weak role in speeding up the degradation rate at high concentration of NaOH solution.
| Temperature (°C) | Mass loss (%) | ||
|---|---|---|---|
| 0.1 M | 0.5 M | 1 M | |
| 20 | 11.6 | 23.8 | 40.0 |
| 37 | 15.0 | 27.3 | 71.4 |
| 50 | 27.8 | 70.4 | 72.4 |
Fig. 9 shows the mass loss of pure microspheres in 1 M NaOH at 37 °C as a function of time. The degradation rate was initially very fast and then gradually decreased until a mass loss plateau of about 90% was achieved. The degradation extent of the microspheres in this work was smaller than that of the scaffold materials consisting of the same monomers,37 due to the high porosity of scaffolds where NaOH solution more easily permeated into the interior section.
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| Fig. 9 Mass loss of pure microspheres in 1 M NaOH at 37 °C as a function of time. Error bars represent standard deviation of the mean (n = 3). | ||
Morphologies of pure microspheres degraded for 7 days in 0.1 or 1 M NaOH solution are shown in Fig. 10. In contrast to Fig. 3, the images in Fig. 10 display a completely different morphology. A part of the polymer microspheres of thiol–ene was corroded off by the NaOH solution; there even appeared polymer fibers in Fig. 10b. The degradation extent in 1 M NaOH solution was higher than that in 0.1 M NaOH solution. Moreover, the higher contents of Na and O and lower content of C for the former from Fig. 10b3 and a3 also suggests the higher degradation extent in 1 M NaOH solution. All the results demonstrated that we had successfully prepared degradable microspheres through Pickering emulsion photopolymerization, and the degradation extent and rate could be adjusted by the concentration of NaOH solutions and degradation temperature. However, degradation at harsh conditions of 0.1 to 1 M NaOH will not occur in the human body. Microspheres have a certain extent of degradability, instead of biodegradability. May be this degradable behavior can lead to other applications, but in the body.
Footnote |
| † Electronic supplementary information (ESI) available: Structural formula, optical micrographs. See DOI: 10.1039/c4ra01660b |
| This journal is © The Royal Society of Chemistry 2014 |