Sourav
Pramanik
,
Manish Kr
Mishra
and
Goutam
De
*
Nano-Structured Materials Division, CSIR-Central Glass and Ceramic Research Institute, 196 Raja S. C. Mullick Road, Kolkata, 700032, India. E-mail: gde@cgcri.res.in; Fax: +91 33 24730957; Tel: +91 33 23223403
First published on 29th August 2013
Au–Cu alloy nanoparticles (NPs) were grown in three different dielectric film matrices by the sol–gel method in order to see the influence of the embedding matrices on the crystal structure of the alloy NPs. The chosen film matrices were TiO2 (anatase; tetragonal), ZrO2 (cubic) and SiO2 (amorphous). Au and Cu salts (1
:
1 molar ratio) doped MO2 (M = Ti, Zr and Si) sols were prepared keeping the total metal concentration same (M
:
MO2 = 1
:
9) in all the three cases, and used them for coating deposition on silica glass substrates. Heat-treatment of the films in air at 500 °C resulted in removal of organics, formation of metallic Au NPs and matrix crystallization (tetragonal and cubic in cases of TiO2 and ZrO2, respectively; SiO2 remained amorphous). Further heat-treatment in reducing atmosphere (10% H2–90% Ar/500 °C) induced the reduction of Cu ions with simultaneous formation of Au–Cu alloy NPs. In cases of TiO2 and ZrO2 films, formation of equiatomic Au1Cu1 alloy NPs were completed whereas Au3Cu1 alloy NPs was found to be formed in SiO2 under the similar experimental conditions. Structural analyses confirmed the formation of ordered face centred tetragonal (fct) and disordered face centred cubic (fcc) Au–Cu NPs in cases of TiO2 and ZrO2 matrices, respectively. Thus tetragonal (anatase TiO2) and cubic (ZrO2) structures of the embedding film matrices acted as templates to nucleate and subsequent growth of the Au–Cu order (fct) and disorder (fcc) alloy nanocrystals, respectively. Cubic Au3Cu1 alloy NPs was also formed in amorphous SiO2; however, without any structural influence of the matrix alloy formation could not be completed at such a low temperature.
Bulk Au–Cu alloy crystal mainly exhibits two stable phases, face centered tetragonal (fct, ordered), and face centered cubic (fcc, disordered).34–37 Au–Cu ordered structure (fct) has alternating stacking of Au and Cu layers along the c-axis; the separation of Au and Cu in layers makes distortion and as a result, tetragonal structure has been formed (Fig. 1a). In disordered structure Au and Cu atoms are arranged in the face centered cubic lattice in an interlocking manner (Fig. 1b).38 Formation of ordered tetragonal Au–Cu alloy formation is generally observed during sequentially implanted in SiO239,40 and disordered fcc structure is found to be observed in cases of sol–gel derived Au/Cu co-doped SiO2 films at relatively high temperature (~800 °C).41–43 Many researchers have shown the order–disorder phase transition of the Au–Cu alloy using temperature dependent studies and the probable mechanism was suggested.34–37,44,45 In the present study, we report for the first time a controlled synthesis of ordered and disordered Au–Cu nanocrystals using isostructural dielectric crystalline film matrix as templates. The crystalline phase formation of Au–Cu nanocrystals has been directed by the host film matrix.
This work thus describes the templated synthesis of fct and fcc Au–Cu alloy NPs in TiO2, ZrO2 and SiO2 film matrices at relatively low temperature and their structural characterization and optical properties. Using various techniques such as UV-visible spectroscopy, transmission electron microscopy (TEM) and grazing incidence X-ray diffraction (GIXRD), we have characterized their physical properties in a comprehensive way. The ordered fct Au–Cu alloy has been generated inside the anatase TiO2 matrix at 500 °C. Anatase TiO2, which has itself a tetragonal structure, assists the formation of ordered tetragonal Au–Cu alloy. Similarly, cubic structure of ZrO2 film host induces the formation of fcc Au–Cu alloy NPs. For comparative study the structure of Au–Cu alloy inside the amorphous SiO matrix has also been investigated. However, without any influence of embedding matrix partial Au–Cu (Au3Cu1) alloy is found to be formed in SiO2 at 500 °C.
:
Cu = 5
:
5) and balance oxide. For metal ion doping the calculated amount of metal salts (HAuCl4∙3H2O and CuCl2∙2H2O) were dissolved in minimum amount of water and mixed with the sols. In case of TiO2 and ZrO2 sols after the addition of Au and Cu the sols became slightly cloudy. However, after addition of 2–3 drops of HCl–n-propanol mixture (1
:
1 by volume) the sols became transparent, and they were ready for coating depositions. About 8 equivalent wt% of TiO2, ZrO2 and SiO2 was maintained in all the final coating sols.
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| Fig. 2 Schematic representation for the preparation of the Au/Cu incorporated MO2 sols and films (M = Ti, Zr and Si). RT represents room temperature. | ||
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| Fig. 3 UV-visible spectra of Au/Cu incorporated (a) TiO2 (b) ZrO2 and (c) SiO2 films annealed at 500 °C in air and H2–Ar. | ||
:
1 composition was found to occurr at about 700–800 °C.41,42 Here the complete alloy formation occurred at much lower temperature (500 °C). So the embedding tetragonal structure of TiO2 plays an important role in the formation of tetragonal Au–Cu alloy at such a low temperature.
In case of Au/Cu doped ZrO2 film, cubic ZrO2 (PDF file # 01-073-9894) (d111 = 0.292 nm) along with fcc Au (d111 = 0.235 nm) were formed after the heat-treatment at 500 °C in air (Fig. 5a). In this case also no Cu related diffraction peak was observed after air annealing. Further heat treatment at 500 °C in reducing atmosphere (H2–Ar), Cu ions were reduced and formed Au–Cu alloy NPs simultaneously. As shown in the GIXRD pattern (Fig. 5b), clear reflections of cubic ZrO2 and fcc Au–Cu (d111 = 0.224 nm) NPs are observed. In our previous studies on Au–Cu alloy formation in SiO2 film we observed very systematic shifting of the lattice parameter, a of Au–Cu alloy towards higher 2θ (smaller ‘a’) with increasing concentration of Cu.41–43 In this case also the diffraction peak due to Au has been shifted towards higher 2θ value and appeared in between the position of fcc Au and Cu confirming the formation of Au–Cu alloy NPs in cubic ZrO2 film matrix. The alloy composition was calculated using the Vegard's law41–43 and found to be Au51Cu49. Here ZrO2 film matrix acted as a template which itself has a cubic structure and therefore facilitated the formation of Au–Cu fcc alloy at low temperature (500 °C).
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| Fig. 5 GIXRD patterns of Au/Cu incorporated ZrO2 films annealed at 500 °C in air (a) and H2–Ar (b). The vertical lines with relative intensities are the positions of cubic ZrO2, fcc Au and fcc Au–Cu. | ||
In case of Au/Cu doped SiO2, the matrix remained amorphous after the heat-treatment at 500 °C in air, and the generated fcc Au NPs showed its signature in the XRD (Fig. 6a). In reducing atmosphere (Fig. 6b) fcc Au–Cu alloy NPs (d111 = 0.228 nm) were formed with a compositional ratio of Au75Cu25 (calculated from the shifting of XRD peaks using Vegard's law). As fcc solid solution is more favourable and the embedding matrix has no influence in guiding the structure, the fcc structure of the alloy has been formed as also noticed in our previous studies.41–43 It may be noticed here that as the embedding matrix has no influence, complete alloy formation could not occur at low temperature (500 °C). However, annealing at higher temperature (~800 °C), close to stoichiometric Au–Cu alloy can be formed in SiO2 film matrix.41,42
:
Cu = 51.4
:
48.6 which is also very close to the nominal value (1
:
1 composition ratio). It is noteworthy here that Cu is not visible in TEM because it remains uniformly distributed in the matrix in ionic form. The SAED pattern (Fig. S2c; ESI†), shows diffraction rings corresponding to anatase TiO2 and fcc Au, which is in agreement with our GIXRD results (Fig. 4a). The high resolution TEM image (Fig. S2d; ESI†) shows Au NPs embedded in the crystalline TiO2 matrix. As shown in the Fig. S2d,† the crystalline lattice fringes of TiO2 (d = 0.349 nm) as well as Au NP (d = 0.234 nm) can be clearly indexed which is in agreement with the GIXRD (Fig. 4a). TEM results of Au–Cu NPs embedded in the TiO2 film heat-treated at 500 °C in H2–Ar are shown in Fig. 7. The bright field TEM (Fig. 7a) shows the presence of Au–Cu alloy NPs of average size of 26 nm inside the TiO2 matrix and the inset shows particle size distribution. It can be noted that the average size of the NPs increases from about 15 to 26 nm after alloy formation. This is mainly due to the contribution of Cu in to the already nucleated Au NPs during alloying. The corresponding EDS pattern (Fig. 7b) obtained from the bright field TEM image confirmed the presence of Au, Cu, Ti and O. C and Mo were from C coated Mo grid. Quantitative EDS analysis gave an average Au
:
Cu atomic ratio of 51.5
:
48.5 which is very close to the nominal (1
:
1) composition. The SAED pattern (Fig. 7c) showed the spots due to the fct Au–Cu alloy and anatase TiO2. High resolution TEM image (Fig. 7d) shows one embedded Au–Cu NP inside the crystalline TiO2 matrix. Existence of lattice fringes corresponding to the (101) plane of anatase TiO2 (d = 0.348 nm) and (101) plane of the tetragonal Au–Cu alloy (d = 0.223 nm) were also confirmed from HRTEM image. The TEM results are in agreement with the GIXRD data shown in Fig. 4b.
Fig. S3 (ESI†) reveals the TEM results of Au/Cu doped ZrO2 films heat-treated at 500 °C in air. Bright field image (Fig. S3a; ESI†) shows the presence of Au NPs inside the ZrO2 matrix. Here also Cu is not visible as also in the case of TiO2 film heat-treated in air. The inset of Fig. S3a (ESI†) shows the particle size distribution of the embedded Au NPs and the calculated average size was found to be 21 nm. The EDS spectrum is given in Fig. S3b, (ESI†) which shows the presence of Zr, O, Au and Cu. The atomic ratio of Au and Cu was found to be Au
:
Cu = 51.3
:
48.7 which is also very close to the nominal value of 1
:
1. The SAED pattern (Fig. S3c; ESI†) shows diffraction rings/spots corresponding to cubic ZrO2 and fcc Au (diffraction ring due to Au is not prominent in the presence of highly crystalline ZrO2).The HRTEM image (Fig. S3d; ESI†) shows clear lattice fringes at d = 0.291, 0.234 nm corresponding to the characteristic ZrO2 (111) and Au (111), respectively. Bright field TEM image (Fig. 8a) of Au–Cu embedded ZrO2 film heat treated at 500 °C in H2 shows presence of Au–Cu alloy NPs having average size of 29 nm inside the ZrO2 matrix. The inset of Fig. 8a shows the size distribution of alloy NPs. Here also the average size of the NPs increases after the alloy formation. EDS analysis (Fig. 8b) and SAED pattern (Fig. 8c) show the elemental and crystalline features, respectively. From quantitative EDS analysis an average Au/Cu atomic ratio of 51
:
49 was found. HRTEM image (Fig. 8d) shows the lattice fringes corresponding to the (111) crystalline plane of cubic ZrO2 and (111) plane of fcc Au–Cu alloy. This data is well consistent with the result obtained from GIXRD (Fig. 5b).
The TEM studies of Au/Cu doped SiO2 film annealed at 500 °C in air was also undertaken and the results are presented in Fig. S4 (ESI†), Fig. S4a (ESI†) represents the bright field TEM image. The inset shows the distribution of Au NPs with an average size of 33 nm. The EDS spectrum (Fig. S4b; ESI†) shows the presence of Si, O, Au and Cu. The atomic ratio of Au and Cu was found to be Au
:
Cu = 53
:
47. The SAED pattern (Fig. S4c; ESI†) shows diffraction rings corresponding to only fcc Au. The HRTEM image (Fig. S4d; ESI†) shows a single Au NP in the amorphous SiO2 matrix. Bright field image (Fig. 9a) of the film heat-treated at 500 °C in H2–Ar shows the embedded particle of average size 38 nm inside the amorphous SiO2. In this case also the average size of the NPs increases from 33 to 38 nm after heat treatment in reducing atmosphere. SAED pattern (inset of Fig. 9a) shows the crystalline features due to the existence of Au–Cu alloy. HRTEM image (Fig. 9b) confirms the amorphous nature of SiO2 matrix and shows lattice fringes corresponding to the (111) plane of the fcc Au–Cu alloy. Both SAED and HRTEM confirm the alloy composition as Au75Cu25. This TEM data is also well consistent with the result obtained from GIXRD (Fig. 6b). Corresponding EDS pattern (Fig. 9c) obtained from bright field TEM image showed the presence of Au, Cu, Si and O. Quantitative EDS analysis gave an average Au
:
Cu atomic ratio of 58
:
42. The Cu concentration includes the excess Cu ions in the matrix which did not reduce and form alloy.
The above studies showed that fcc Au NPs were first generated in fct TiO2, fcc ZrO2 and amorphous SiO2 film matrices after the heat treatment in air. In the next step during annealing in H2 atmosphere Cu started to reduce and formed solid solution (alloy) with the existing fcc Au NPs, and at this stage the host matrices play a vital role in governing the structure of the Au–Cu alloy. It is noteworthy here that although some structural mismatch in the lattice parameters are found to be present between the fct TiO2 (a = 0.377 nm; c = 0.942 nm) and the generated fct Au–Cu (a = 0.2806 nm; c = 0.3662 nm), the growth of fct Au–Cu occurred smoothly. It is known that anatase TiO2 grows with majority of {101} external surface48 because of its lowest surface energy. Again we can expect a preferential interaction of Cu with the oxygen atoms present on the {101} facets of TiO2.49 So, during the evolution of structure of Au–Cu alloy in TiO2 the most abundant exposed {101} coupled with Cu facilitates the formation of Au–Cu {101} facets i.e. fct structure. In the case of fcc ZrO2 (a = 0.5008 nm) host, metallic Cu (fcc) formed after the reduction immediately dissolved in the fcc Au and formed fcc Au–Cu (a = 0.388 nm; calculated by us using Vegards's law) solid solution. Here the fcc ZrO2 host facilitates the formation of fcc Au–Cu alloy NPs at relatively low temperature.
:
1 (Au1Cu1) NPs were completed at relatively low temperature (500 °C). In amorphous SiO2 under no matrix influence cubic Au–Cu NPs of composition 0.75
:
0.25 (Au3Cu1) were formed under similar experimental conditions. In this case annealing at higher temperature (~800 °C) in H2–Ar atmosphere is needed for further reduction of the Cu ions in obtaining close to 1
:
1 alloy NPs. We therefore showed that the embedding matrix can be used as a template to tailor the crystal structure of the embedded NPs at low temperature. Such in situ and transparent dielectric film mediated synthesis of Au–Cu alloy NPs having different crystal structures is noteworthy and the resulting nanocomposite films could be of potential technological interest in optical, photocatalytic and related applications.
Footnote |
| † Electronic supplementary information (ESI) available: photographs of the films heat-treated in different atmosphere (Fig. S1), TEM of Au/Cu incorporated MO2 (M = Ti, Zr and Si) films heat-treated in air (Fig. S2–S4). See DOI: 10.1039/c3ce41342j |
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