Hatice
Duran
*a,
Basit
Yameen
b,
Markus
Geuss‡
c,
Micheal
Kappl
d,
Martin
Steinhart
e and
Wolfgang
Knoll
f
aTOBB University of Economics and Technology, Department of Materials Science and Nanotechnology Engineering, Söğütözü Cad. 43, 06560 Ankara, Turkey. E-mail: hduran@etu.edu.tr; Fax: +90 312 292 4372; Tel: +90 312 292 4339
bLahore University of Management Sciences (LUMS), School of Science and Engineering (SSE), Dept. of Chemistry, 54792 Lahore, Pakistan. E-mail: basit.yameen@lums.edu.pk
cMax Planck Institute of Microstructure Physics, Weinberg 2, D-06120 Halle, Germany
dMax Planck Institute for Polymer Research, Ackermannweg 10, D-55128 Mainz, Germany. E-mail: kappl@mpip-mainz.mpg.de
eUniversität Osnabrück, Institut für Chemie neuer Materialien, D-49069 Osnabrück, Germany. E-mail: martin.steinhart@uos.de
fAIT Austrian Institute of Technology, Donau-City-Straße 1, 1220 Vienna, Austria. E-mail: Wolfgang.Knoll@ait.ac.at
First published on 10th October 2013
Polycyanurate networks (PCNs), which form random networks in the bulk, are representative of an important class of thermosetting materials. We show that free surfaces of PCNs exhibit rigidity enhanced by one order of magnitude (quantified by Young's modulus) if they are initially synthesized in the presence of hard confining interfaces, such as the pore walls of nanoporous anodic aluminum oxide (AAO). Using self-ordered AAO, which contains arrays of aligned cylindrical nanopores uniform in length and diameter as an inorganic model matrix, we could evidence interface-induced liquid-crystalline ordering of the liquid cyanate ester monomers (CEMs) at the pore walls. The interfacial ordering of the CEMs, which is conserved upon curing, is most likely the origin of enhanced rigidity of the free PCN surfaces after release of the one-dimensional PCN nanostructures from AAO. The results presented here should be of considerable relevance for the processing of industrially relevant thermosets, for the understanding of polymer/solid interfaces, for the design of advanced nanocomposites for applications in aviation and high-speed electronics, and for the design of mechanical hybrid nanostructures for advanced biomimetic adhesive systems.
Surface-induced order inside nanoporous templates at temperatures where bulk liquid phases are stable was previously reported for n-alkanes,12 non-entangled to weakly entangled polymers13 and liquid crystals in both experimental14–19 and theoretical20 studies. For example, in nanoporous matrices nematic liquid crystals form paranematic phases characterized by surface-induced ordering in the immediate vicinity of the solid/liquid interface. For long-chain n-alkanes rectified monolayers at pore walls were reported even at temperatures above the surface-freezing temperature.12,21
We developed a cyanate ester monomer (CEM) based on oligomeric aryl ether derivatives of bisphenol AF which differs from commercially available and structurally related CEMs in that the oligomer backbone is functionalized with an additional cyanate group. CEM was derived from the phenolic precursors of oligomeric mixtures of linear polyethers bearing pendent phenolic groups as well as phenolic end groups. Commonly, phenols, such as the CEM precursors (phenolic oligomeric mixtures of aromatic polyethers), are solids because of the presence of hydrogen bonds. However, substituting the phenolic groups by cyanate groups results in the deprivation of hydrogen bonds and consequently in lower melting points. Like its phenolic precursors, CEM consists of a mixture of oligomers with different molecular weights. Missing repeat units of shorter CEM molecules can be considered as defects impeding defect-free crystallization of longer CEM. Thus, CEM is liquid at room temperature and exhibits pronounced stability against oxidation and moisture.1
Taking advantage of the liquid physical state of the employed CEM, we infiltrated CEM into self-ordered AAO (pore diameter 380 nm; pore depth 100 μm).22 Using AAO/PCN hybrids as a model system, we show that PCNs obtained from CEM show liquid-crystalline near-ordering induced by hard inorganic surfaces. Free PCN surfaces with liquid-crystalline near-ordering exhibit, as compared to PCN surfaces cured in the absence of hard counterpart surfaces, significantly enhanced rigidity.
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Schulz scans10,11,26 yield orientation distributions of specific sets of lattice planes relative to the AAO surface or, equivalently, orientation distributions of the corresponding reciprocal lattice vectors relative to the AAO pore axes. Schulz scans were measured for fixed scattering angles θ. The AAO membranes were tilted by an angle Ψ about the Ψ axis lying in the scattering plane but being oriented perpendicularly with respect to the θ axis. As a result, scattering intensity profiles I(Ψ) along Debye rings belonging to the fixed scattering angle θ were obtained (a Debye ring is the circle of intersection of the Ewald sphere and a sphere about the origin of the reciprocal space with a radius corresponding to the length of the scattering vector belonging to θ). The apparent I(Ψ) values sharply decrease for high Ψ angles >∼70° because of defocusing effects.27 Prior to any measurement, residual material on the surface of the AAO membranes was removed with sharp blades and polishing paper. All measurements were performed at room temperature.
Precursor wetting, which commonly occurs if the infiltrated liquid has low or medium viscosity, involves rapid formation of microscopic to mesoscopic precursor films on the pore walls.31,32 If the pore diameter is large enough (typically above a few tens of nm), the annular precursor films surround cylindrical hollow volumes. Complete filling of the pore volumes occurs via the “snap-off” mechanism or by gradual thickening of the precursor film starting from the pore mouths.33 The “snap-off” mechanism involves the development of menisci at instabilities of the annular precursor films. As more infiltrated liquid flows into the pores, the liquid flows into the menisci. As a result, the interfaces of the menisci move in the opposite direction until the pores are completely filled with liquid.34,35 When CEM is infiltrated into AAO at 80 °C, CEM develops annular precursor films on the AAO pore walls. However, at this temperature, CEM is viscous enough to slow down further filling of the AAO pores by any of the mechanisms mentioned above. Therefore, annular CEM precursor films persist on the AAO pore walls that can be converted into PCTs by curing.
At 120 °C, the viscosity of CEM is lower than at 80 °C. Thus, CEM molecules do not only form annular precursor films on the AAO pore walls. Owing to the higher mobility of the CEM molecules at 120 °C, CEM fills the entire pore volume by the “snap-off” mechanism or by precursor film thickening much faster than at 80 °C. Curing then yields solid PCRs. Selective etching of the AAO yields released PCTs obtained by CEM infiltration at 80 °C (Fig. 1a) or PCRs obtained by CEM infiltration at 120 °C (Fig. 1b). Both PCTs and PCRs had a length of 100 μm and a diameter of 380 nm; i.e., they were faithful negative replicas of the AAO nanopores.
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Fig. 1 Scanning electron microscopy images of (A) PCTs and (B) PCRs. The walls of the PCTs had a thickness of ∼20 ± 5 nm (∼40 ± 10 nm at the pore mouths of the AAO pores). The scale bars correspond to 1 μm. |
Atomic force microscopy measurements of the mechanical properties of single PCTs after their release from the AAO membranes were carried out as described above. Fig. 2a shows an AFM image of a single PCT on a flat alumina substrate, while Fig. 2b shows a scanning electron microscopy (SEM) image of a single PCT 380 nm in diameter having a wall thickness of 20 nm. To obtain the Young's modulus from eqn (1), the effective spring constant kt of each PCT was calculated from the slopes of the force curves (Fig. 2c) in the region of contact between tip and PCT, as determined by linear fits:
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Fig. 2 (A) AFM image of a single PCT. (B) SEM image of a single PCT. (C) Force–distance curves recorded on a single PCT (diameter ∼ 380 nm; wall thickness ∼ 20 nm) during approach and retraction of the cantilever. |
According to the polymer-fiber theory, the mechanical strength of polymer fibers increases with orientation of the polymer molecules.36 Thus, the drastic increase in Young's modulus of the PCTs might be indicative of ordering on a molecular scale.
Molecular ordering is associated with optical anisotropy leading to birefringence. Indeed, as revealed by POM, both PCTs and PCRs are birefringent. About 150 μm thick bundles of aligned PCTs lying flat on clean glass slides located on a POM stage between crossed polarizers showed identical dependence of the birefringence Δn on the rotation angle α that was varied by rotating the sample stage. While polarizer and analyzer remained fixed, the relative orientation of the PCT/PCR long axes to the transmission planes of polarizer and analyzer was altered by rotating the sample stage. Thus, α is the angle between the transmission plane of the polarizer and the PCT/PCR long axes, while 90° − α corresponds to the angle between the transmission plane of the analyzer and the long axes of the PCTs and PCRs. At α = 0° (Fig. 3A(a)), the long axes of the PCTs were aligned with the transmission plane of the polarizer and oriented perpendicular to the transmission plane of the analyzer. While the PCTs appear dark at α = 0°, their brightness increased when α was increased from 0° to 15° to 30°, reached a maximum at ∼45° (Fig. 3A(b)) and decreased again when α was further increased from 45° to 60° to 75°. At α = 90°, the PCTs appeared again dark (Fig. 3A(c)). The integrated brightness (the sum of the brightness values of all individual pixels) of the micrographs shown in Fig. 3A is indicative of the relative intensity of the transmitted light Itrans. The dependence of Itrans on α (Fig. 3B) can be fitted with a sinusoidal curve having maximum values at α = 45° and α values which are multiples of 45°. Minima of Itrans occur at α = 0°, α = 90° and α = 180°, respectively. Hence, maximum light transmission was observed if the long axes of the PCTs were inclined by 45° with respect to the transmission planes of polarizer and analyzer. The observed periodic Itrans(α) profiles for PCTs and PCRs (Fig. S2†) resemble the Itrans(α) profiles resulting from planar alignment of the thermotropic or lyotropic liquid-crystalline species.37 The transmitted light intensity T and the birefringence Δn are related as follows (see Methods in ESI†):
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Fig. 3 (A) POM of aligned PCTs with a diameter of 380 nm lying planar on a glass slide at rotation angles α of 0°, 15°, 30°, 45°, 60°, 75° and 90°. The scale bars correspond to 20 μm. (B) Integrated transmitted light intensity Itrans of PCTs as a function of α. The solid curve is a guide to the eye. |
For comparison, we also studied bulk CEM and PCN samples by POM. Liquid CEM was deposited on a glass slide and covered by a second glass slide. To ensure defined and homogeneous CEM film thickness (∼150 μm) polystyrene beads were used as spacers. A 150 μm thick bulk PCN film was prepared on a glass slide using the same curing program (see Experimental section) as for PCRs and PCTs. Neither bulk CEM films nor bulk PCN films probed in the same way as PCTs and PCRs showed even a weak indication of birefringence (Fig. S3†).
DSC curves of bulk CEM as well as of CEM nanotubes inside AAO obtained by infiltration at 80 °C and CEM nanorods inside AAO obtained by infiltration at 120 °C are shown in Fig. S4.† Bulk CEM has a Tg of about −14.6 °C, while Tg of CEM nanotubes amounted to 1.20 °C and that of CEM nanorods to 4.9 °C. As obvious from the DSC measurements, thermal curing of bulk CEM is an exothermic process that sets in at ∼150 °C, while the curing peak shows a maximum at ∼250 °C. However, in the case of CEM confined to AAO curing already started at ∼120 °C (CEM nanotubes in AAO) and 150 °C (CEM nanorods in AAO). The curing peaks in the DSC curves had maxima of 205 °C (CEM nanotubes in AAO) and 224 °C (CEM nanorods in AAO). Thus, curing of CEM in AAO occurred at temperatures about 40 K below the temperatures at which curing of bulk CEM took place. This outcome indicates higher reactivity of CEM located in AAO. Fig. 4 shows DSC traces of bulk PCN as well as of released PCRs and PCTs 380 nm in diameter. The DSC trace of bulk PCN shows a glass transition at Tg ∼238 °C but no melting peaks. Strikingly, PCRs showed two broad melting peaks at ∼95 °C and ∼249 °C, but no apparent glass transition. PCTs showed only a single, relatively narrow melting peak at ∼144 °C.
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Fig. 4 DSC heating runs (heating rate 10 K min−1) of bulk PCN, of released PCRs with a diameter of 380 nm and of released PCTs with a diameter of 380 nm and a wall thickness of 20 nm. |
Ordering and orientation effects in CEM nanorods, CEM nanotubes, PCTs and PCNs located in the aligned nanopores of AAO were studied by θ/2θ scans and by Schulz scans (note that the CEM nanotubes were located in AAO pores with a diameter of 180 nm, whereas for all other samples AAO with a pore diameter of 380 nm was used). In the θ/2θ scans of CEM nanorods, CEM nanotubes, PCRs and PCTs (Fig. 5A) broad reflections at 2θ ≈ 8.5° (d ≈ 1.03 nm) and 2θ ≈ 21° (d ≈ 0.42 nm) appeared, while the θ/2θ pattern of bulk PCN films with a thickness of ∼150 μm exclusively contained an amorphous halo between 2θ ≈ 15° and 2θ ≈ 30° (Fig. S5†). Schulz scans for the reflection at 2θ ≈ 8.65° measured for PCRs, PCTs and CEM nanorods showed a peak at Ψ = 0° (Fig. 5B).
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Fig. 5 (A) θ/2θ scans of CEM nanorods, CEM nanotubes, PCRs and PCTs located in AAO. Note the pore diameter of the AAO membrane containing CEM nanotubes was 180 nm, while all other AAO membranes used had a pore diameter of 380 nm. (B) Schulz scans of PCTs, PCRs and CEM nanorods confined to AAO with a pore diameter of 380 nm for 2θ = 8.65°. |
The X-ray measurements suggest that the interplay of a hard AAO surface and cylindrical confinement induces anisotropic ordering of CEM inside the AAO pores, which is conserved upon curing. Thus, PCTs and PCNs show melting peaks in DSC heating scans, anisotropic birefringence and significantly enhanced interfacial stiffness. However, the observed interface-induced anisotropic ordering does not result in crystalline long-range ordering. The features apparent in the X-ray patterns and the DSC scans rather suggest the occurrence of pseudo-nematic short-range ordering, which nevertheless significantly influences the structure and properties of PCNs at hard surfaces and may even dominate the behaviour of PCN nanocomposites with high volume fractions of interphases.
The question arises as to why CEM molecules adopt a preferred orientation at the AAO pore walls. It is certainly straightforward to assume that the concave pore walls guide the arrangement of the CEM molecules. However, it is also interesting to note that interface-induced anisotropic ordering of CEM in AAO is accompanied by enhanced reactivity. As obvious from Fig. S4,† curing of CEM located in AAO starts at lower temperatures than curing of bulk CEM. We speculate that the AAO pore walls catalyze the curing reaction. If so, specific interactions between CEM and AAO pore walls responsible for the pore walls' catalytic activity may also play a role in the generation of anisotropic ordering. Vice versa, geometry-induced anisotropic ordering may facilitate catalysis of the curing reaction.
Polycyanurate thermosets are a technologically important class of materials. During moulding processes the polycyanurate thermosets are inevitably in contact with the hard surfaces of the moulds. Moreover, polycyanurate thermosets blended with inorganic filler particles have high specific interfacial area with the hard surfaces of the filler particles. The results presented here shed light on the structure formation of polycyanurate thermosets at hard surfaces. The findings reported here may improve the understanding of polymer/solid interfaces, as required for the design of advanced nanocomposites for applications in aviation and high-speed electronics, and for the design of mechanical hybrid nanostructures for advanced biomimetic adhesive systems.
Footnotes |
† Electronic supplementary information (ESI) available: DSC, POM and WAXS characterization and Itrans derivation. See DOI: 10.1039/c3tc31055h |
‡ Current address: University of Applied Science of Western Switzerland, College of Engineering and Architecture, Bd de Pérolles 80, P. O. Box 32, CH-1705 Fribourg, Switzerland. E-mail: E-mail: markus.geuss@hefr.ch |
This journal is © The Royal Society of Chemistry 2013 |