Tian
Zhang†
a,
Huarong
Nie†
b,
Timothy S.
Bain
a,
Haiyun
Lu
b,
Mengmeng
Cui
b,
Oona L.
Snoeyenbos-West
a,
Ashley E.
Franks
a,
Kelly P.
Nevin
a,
Thomas P.
Russell
*b and
Derek R.
Lovley
*a
aDepartment of Microbiology, University of Massachusetts, Amherst, Massachusetts 01003, USA. E-mail: dlovley@microbio.umass.edu; Fax: +1 413-545-1578; Tel: +1 413-545-9651
bDepartment of Polymer Science and Engineering, University of Massachusetts, Amherst, Massachusetts 01003, USA. E-mail: russell@mail.pse.umass.edu; Fax: +1 413-577-1510; Tel: +1 413-545-2680
First published on 1st November 2012
Microbial electrosynthesis is a promising strategy for the microbial conversion of carbon dioxide to transportation fuels and other organic commodities, but optimization of this process is required for commercialization. Cathodes which enhance electrode–microbe electron transfer might improve rates of product formation. To evaluate this possibility, biofilms of Sporomusa ovata, which are effective in acetate electrosynthesis, were grown on a range of cathode materials and acetate production was monitored over time. Modifications of carbon cloth that resulted in a positive-charge enhanced microbial electrosynthesis. Functionalization with chitosan or cyanuric chloride increased acetate production rates 6–7 fold and modification with 3-aminopropyltriethoxysilane gave rates 3-fold higher than untreated controls. A 3-fold increase in electrosynthesis over untreated carbon cloth cathodes was also achieved with polyaniline cathodes. However, not all strategies to provide positively charged surfaces were successful, as treatment of carbon cloth with melamine or ammonia gas did not stimulate acetate electrosynthesis. Treating carbon cloth with metal, in particular gold, palladium, or nickel nanoparticles, also promoted electrosynthesis, yielding electrosynthesis rates that were 6-, 4.7- or 4.5-fold faster than the untreated control, respectively. Cathodes comprised of cotton or polyester fabric treated with carbon nanotubes yielded cathodes that supported acetate electrosynthesis rates that were ∼3-fold higher than carbon cloth controls. Recovery of electrons consumed in acetate was ∼80% for all materials. The results demonstrate that one approach to increase rates of carbon dioxide reduction in microbial electrosynthesis is to modify cathode surfaces to improve microbe-electrode interactions.
Broader contextMicrobial electrosynthesis is a recently conceived bioenergy strategy in which microorganisms use electrons derived from electrodes to reduce carbon dioxide to organic products that are excreted from the cells. Any form of electrical energy can power microbial electrosynthesis, but when electricity is obtained from solar technologies and water is the source of electrons, microbial electrosynthesis is an artificial form of photosynthesis with many potential advantages over biomass-based energy strategies. This study demonstrates that there are several strategies for modifying cathode surface properties that can enhance rates of microbial electrosynthesis. |
Commercialization of microbial electrosynthesis will require optimization and scaling. One key feature is enhancing electron exchange at the cathode surface while maintaining low costs. Although there have been substantial improvements in understanding how microorganisms transfer electrons to electrodes, the mechanisms for electron transfer from electrodes to microbes are still poorly understood.1,2,8,10,11 Thus, initial approaches to improve cathode design are likely to be largely empirical, but still potentially productive. For example, cathode-driven anaerobic respiration by Geobacter sulfurreducens12 was enhanced by switching from graphite to different forms of stainless steel and modifying surface roughness.13–15
A number of approaches that can improve microbe–electrode electron exchange (Scheme 1) have been identified in studies of anode material studies for biosensors and microbial fuel cells.16–22 For example, a positive charge at the electrode surface, established with ammonia gas treatment,23 chitosan,24–29 cyanuric chloride (CC),30–33 3-aminopropyltriethoxysilane (APTES),34–37 melamine38,39 or polyaniline (PANi),40–46 has the potential of leading to better electron transfer. Thin layers of metal catalysts, such as Au,17,47–50 Pd17,47,50–52 or Ni,17,53–56 can reduce the activation energy threshold of electron transfer from electrodes to bacteria. Fabrics coated with carbon nanotubes offer an open, three-dimensional, conductive matrix for microbial growth.57–61
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| Scheme 1 Schematic of the cathode configuration and electron-consumption between S. ovata and electrode for the electrosynthesis of acetate. (A) Carbon cloth cathode coated by chitosan. (B) Carbon cloth cathode coated with cyanuric chloride. (C) Carbon cloth cathode coated with 3-aminopropyltriethoxysilane. (D) Carbon cloth cathode coated with PANi. | ||
Here, we report on a study of the performance of diversity of cathode materials for microbial electrosynthesis by Sporomusa ovata. These results suggest that several modifications that provide a positive charge at the cathode surface can effectively enhance microbial electrosynthesis rates.
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| Fig. 1 S. ovata electrosynthesis of acetate with untreated carbon cloth cathode. (A) SEM image of the untreated carbon cloth. (B) Electron consumption, acetate and current production over time (C) SEM image of S. ovata on the cathode. (D) Confocal scanning laser microscopic image of S. ovata on the cathode. Results shown are from a representative example of three replicate cultures. | ||
| Carbon cloth cathode treatment | Average current consumption densitya (mA m−2) | Acetatea (mM m−2 day−1) | Coulombic efficiencya |
|---|---|---|---|
| a Each value is the mean and standard deviation of three replicates. | |||
| Carbon cloth | −71 ± 11 | 30 ± 7 | 76 ± 14 |
| Chitosan | −475 ± 18 | 229 ± 56 | 86 ± 12 |
| Cyanuric chloride | −451 ± 79 | 205 ± 50 | 81 ± 16 |
| 3-Aminopropyltriethoxysilane | −206 ± 11 | 95 ± 20 | 82 ± 11 |
| Polyaniline | −189 ± 18 | 90 ± 22 | 85 ± 7 |
| Melamine | −69 ± 9 | 31 ± 8 | 80 ± 15 |
| Ammonia | −60 ± 21 | 28 ± 14 | 82 ± 8 |
| Au | −388 ± 43 | 181 ± 44 | 83 ± 14 |
| Pd | −320 ± 64 | 141 ± 35 | 79 ± 16 |
| Ni | −302 ± 48 | 136 ± 33 | 80 ± 15 |
| CNT–cotton | −220 ± 1 | 102 ± 25 | 83 ± 10 |
| CNT–polyester | −210 ± 13 | 96 ± 24 | 82 ± 8 |
Chitosan, an amino- and hydroxyl-group rich polysaccharide, is one of the most commonly used natural biopolymers for enzyme immobilization65,66 or the dispersion of nanoparticles67 in biosensors or microbial fuel cells27,28 due to its biocompatibility, nontoxicity, film-forming ability, high water permeability, excellent mechanical strength and low cost.26,29 Chitosan was bound to the carbon cloth via the reaction between –COOH groups on the electrode surface and –NH2 groups on the chitosan (Scheme 1A). Scanning electron microscopy revealed that a thin layer of chitosan covered the entire electrode surface, with pore sizes suitable for microbial access (Fig. 2A). The rate of acetate production via microbial electrosynthesis (Fig. 2B and Table 1) was 7.6-fold higher than with the unmodified carbon cloth electrode (Fig. 1B). Electron recovery in acetate remained high with 86% ± 12% of the electrons consumed recovered in acetate (Fig. 2B). Confocal laser-scanning fluorescence microscopy (Fig. 2C) revealed a more than 9-fold higher cell density on the chitosan modified cathode 3.02 ± 1.95 × 107 cells per cm−2 than the untreated cloth 3.98 ± 1.24 × 106 cells per cm−2, which may account for the higher rates of electrosynthesis.
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| Fig. 2 S. ovata electrosynthesis of acetate with chitosan-coated carbon cloth cathode. (A) SEM image of the chitosan-coated carbon cloth. (B) Electron consumption, acetate and current production over time. (C) Confocal scanning laser microscopic image of S. ovata on the cathode. Results shown are from a representative example of three replicate cultures. | ||
Cyanuric chloride (2,4,6-trichloro-1,3,5-triazine) has been widely used to modify graphite electrodes to promote the attachment of enzymes.30–33 In addition to providing an overall positive charge, there is the possibility that chlorines that have not reacted with the carbon cloth will react with functional groups on the cell surface, such as amino groups of surface-exposed proteins, to promote absorption of bacteria onto the electrode surface.68 X-ray photoelectron spectroscopy confirmed the binding of cyanuric chloride to carbon cloth (Fig. 3A). Edges corresponding to N 1s (binding energy, 400 eV), Cl 2s (binding energy, 269.6 eV) and Cl 2p (binding energy, 197.6 eV) were apparent in the profiles of the cyanuric chloride-modified carbon cloth, whereas only carbon and oxygen edges, corresponding to C 1s (binding energy, 284.6 eV) and O 1s (binding energy. 532 eV), were observed in the spectrum of the untreated carbon cloth (Fig. 3A). The rate of acetate production via electrosynthesis with the cyanuric chloride-treated cloth was 6.8-fold higher than for untreated cloth with a recovery of 81% ± 16% (n = 3) of the electrons consumed recovered in acetate (Fig. 3B and Table 1).
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| Fig. 3 S. ovata electrosynthesis of acetate with carbon cloth cathodes coated with cyanuric chloride or 3-aminopropyltriethoxysilane. (A) XPS spectra untreated and treated carbon cloth. (B) Electron consumption, acetate and current production over time with the cyanuric chloride-coated carbon cloth. (C) Electron consumption, acetate and current production over time with the 3-aminopropyltriethoxysilane-coated carbon cloth. Results shown are from a representative example of three replicate cultures. | ||
3-Aminopropyltriethoxysilane (APTES) is commonly used for surface functionalization in biosensors because the silane group can covalently bind to the silicon oxide substrate and amine functionality can promote the adsorption of negatively charged proteins or other biomolecules.34–36,69 Hydroxyl groups exposed on the surface of HNO3-pretreated carbon cloth electrode are expected to covalently bind APTES to the electrode surface (Scheme 1C). Evidence for the attachment of APTES to the carbon cloth was provided by the appearance of two edges at 192.8 and 101.6 eV arising from the Si 2s and Si 2p, as well as N 1s edge (400 eV), in the XPS spectra after surface modification (Fig. 3A). Acetate electrosynthesis rates were 3-fold higher than those with the untreated carbon cloth (Fig. 3C and Table 1) with a recovery of electrons consumed in acetate of 82% ± 11%.
Polyaniline (PANi), an organic conducting polymer, has been used to modify anodes in microbial fuel cells to improve performance, due to its high electrical conductivity, ease of synthesis, and chemical stability.40,41,43 Electrospinning is a straightforward technique for fabricating three-dimensional scaffolds with high surface to volume ratios, significant fiber interconnectivity, and microscale porosity.45,70,71 Polymer fibers, obtained by using the electrospinning technique, afford a nanofibrous scaffold with strong adsorbability and abundant space for biomacromolecules.70 PANi–PAN was prepared by electrospinning with coaxial polymer nanofibers of PANi and polyacrylonitrile (PAN). Microporous composite mats of PANi–PAN were obtained (Fig. 4A). The rate of acetate production with PANi–PAN cathodes was 3-fold higher than for the control carbon cloth (Fig. 4B and Table 1) with a recovery of electrons consumed in acetate production of 85% ± 7%.
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| Fig. 4 S. ovata electrosynthesis of acetate with carbon cloth cathode coated with PANi–PAN. (A) SEM image of the PANi–PAN coated carbon cloth. (B) Electron consumption, acetate and current production over time. Results shown are from a representative example of three replicate cultures. | ||
In contrast to the enhancement in acetate electrosynthesis with the cathode modifications summarized above, two other modifications designed to generate a positively charged cathode surface were not successful. Treating carbon cloth with melamine or ammonia is expected to yield a positive surface charge due to the presence of nitrogen-containing surface functional groups.23,72 However, neither of these treatments enhanced microbial electrosynthesis of acetate over that in untreated controls.
These results demonstrated that it is possible to enhance the rate of microbial electrosynthesis by modifications that provide a positive charge at the cathode surface. However, a positive charge is not sufficient and other features of the cathode modifications designed to provide a positive charge may be important.
In order to evaluate their potential for improving electrosynthesis, thin layers of Au, Pd or Ni nanoparticles were homogeneously coated onto the carbon cloth by physical deposition. Characteristic (111) X-ray diffraction (XRD) peaks of Au, Pd, or Ni were observed at 38.4°, 40.2° or 45.2°, respectively, confirming nanoparticles deposition (Fig. 5A). Each of the treatments promoted acetate electrosynthesis with rates 6-, 4.7- or 4.5-fold faster than the untreated control for Au, Pd, and Ni, respectively (Fig. 5B–D and Table 1). In each case electron recovery in acetate was comparable to other cathode modification strategies.
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| Fig. 5 S. ovata electrosynthesis of acetate with carbon cloth cathodes coated with metal nanoparticles. (A) X-ray diffraction patterns of plain carbon cloth or cloth coated with Au, Pd, or Ni nanoparticles. (B) Electron consumption, acetate and current production over time with Au nanoparticle coated carbon cloth. (C) Electron consumption, acetate and current production over time with Pd nanoparticle coated carbon cloth. (D) Electron consumption, acetate and current production over time with Ni nanoparticle coated carbon cloth. Results shown are from a representative example of three replicate cultures. | ||
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| Fig. 6 S. ovata electrosynthesis of acetate with carbon nanotube–textile composite. (A) SEM image of the cotton fabric coated with carbon nanotubes (CNTs). (B) Electron consumption, acetate and current production over time with CNT–cotton cathode. (C) SEM image of S. ovata on the CNT–cotton. (D) SEM image of the CNT–polyester. (E) Electron consumption, acetate and current production over time with CNT–polyester cathode. (F) SEM image of S. ovata on the CNT–polyester. Results shown are from a representative example of three replicate cultures. | ||
:
20]) at 30 °C under strict anaerobic conditions as previously described.3,4,78
:
20). The cathode was equipped with a potentiostat (ECM8, Gamry Instruments, PA, USA) at −600 mV (versus Ag/AgCl). Hydrogen-grown cultures of S. ovata were established in the cathode chamber with a hydrogen-containing gas mix N2–CO2–H2 (83
:
10
:
7). The cathode gas mix was switched to N2–CO2 (80
:
20) after several fresh medium swaps. As previously described,4 there was no significant H2 production with any of the cathode materials and although some of the cathode materials were organic, they did not serve as a carbon source for acetate production as evidenced by a lack of acetate production when cathodes were not connected to anodes, as well as the correspondence between electron consumption and electrons appearing in products during electrosynthesis.
:
1, v/v) coupling medium containing 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide and N-hydroxysuccinimide (50 mM/50 mM) at room temperature overnight, then carefully washed with ethanol and dried by vacuum at room temperature overnight. Cyanuric chloride was anchored onto the electrode surface by immersing carbon cloth in 50 mM cyanuric chloride toluene solution for 24 h as previously described.32 To improve the density of cyanuric chloride on the electrode surface, the reaction was performed at 0 °C rather than room temperature. 3-Aminopropyltriethoxysilane functionalized electrode surface were obtained by immersing HNO3-pretreated carbon cloth in a 5% 3-aminopropyltriethoxysilane solution in an anhydrous toluene for 30 min. After carefully washing with toluene and acetone to remove the non-specific 3-aminopropyltriethoxysilane, the carbon cloth electrodes were dried at 110 °C for 1 h. Melamine treated electrodes were obtained by immersion of carbon cloth in methanol–water solution (1
:
1, v/v) containing 50 mM of melamine, 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide and N-hydroxysuccinimide (50 mM/50 mM) at room temperature overnight. Then they were washed with methanol several times to remove the unabsorbed melamine.
Carbon cloth was ammonia-treated with a gas mix of 5% NH3 and 95% helium as previously described.23
X-ray photoelectron spectroscopy (XPS) was performed on a Physical Electronics Quantum 2000 Scanning ESCA Microprobe. Depth profiling was done by collecting spectra at 15° and 75° take-off angles with respect to the plane of the sample surface. The analysis at 15° has a penetration depth of ∼10 Å and that at 75° corresponds to a penetration depth of ∼40 Å.
X-ray diffraction (XRD) experiments were performed in a Shimadzu XRD-6000 X-ray powder diffractometer with Cu Kα (λ = 0.154 nm) radiation at a generator voltage of 40 kV and a current of 40 mA.
One factor limiting the design of cathode materials is a lack of understanding of the mechanisms by which electrons are transferred from cathodes to cells.6,10,11 Rates of microbial electron transfer to anodes as high as 30 A m−2 have been reported22 and cathode biofilms of Geobacter sulfurreducens consumed up to 20 A m−2 when reducing fumarate.83 If similar rates of electron transfer could be achieved with microorganisms reducing carbon dioxide then rates of microbial electrosynthesis could be increased 40–60 fold higher than the highest rates reported here. Preliminary mechanistic studies have been conducted on electron transfer into cells of fumarate-reducing Geobacter sulfurreducens,84 but even in this instance the cell components required for cell–cathode electrical connections have not be definitively identified and G. sulfurreducens does not effectively reduce carbon dioxide to organic products. Further research in this area is expected to make it possible to tune materials and cathode potentials to best interact with the appropriate electron carriers in microorganisms capable of electrosynthesis and further optimize this process.
Footnote |
| † Both authors contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2013 |